Laser cladding mobile platform
By introducing adjustment components and flip components on the laser cladding mobile platform, automatic flip of workpieces and filtration of toxic gases are achieved, which solves the problem of inconvenience in the workpiece flip in the prior art and improves processing efficiency and safety.
Patent Information
- Application Number
- CN202422103637.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing laser cladding mobile platform cannot effectively and conveniently carry out comprehensive flip processing of workpieces, resulting in low processing efficiency of workpieces and heavy burden on staff.
A laser cladding moving platform including a adjustment component, a flip assembly and a filter assembly is designed. By fixing the workpiece by the adjustment component, the flip assembly realizes automatic flip of the workpiece, and adsorbs toxic gases through the filter assembly to reduce manual operation.
It improves the processing efficiency of workpieces, reduces the workload of staff, and protects the environment and personnel health.
Smart Images

Figure CN223150654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cladding, and more specifically, to a laser cladding mobile platform. Background Technique
[0002] Laser cladding technology refers to a process method in which selected coating materials are placed on the surface of the substrate to be coated in different filling ways, irradiated by a laser to melt a thin layer on the surface of the substrate simultaneously, and then rapidly solidified to form a surface coating with extremely low dilution and metallurgical bonding with the substrate material, thereby significantly improving the wear resistance, corrosion resistance, heat resistance, oxidation resistance and electrical characteristics of the substrate material surface. When performing laser cladding treatment on a workpiece, a laser cladding mobile platform is required.
[0003] When the mobile platform in the prior art processes a workpiece, it can only effectively adjust the tilt angle of the workpiece, but cannot effectively perform a comprehensive flipping process on the workpiece. This will lead to the situation that when it is necessary to process the bottom surface of the workpiece, the staff needs to first disassemble the workpiece and then manually flip and fix the workpiece so that the laser cladding equipment can effectively process the bottom surface of the workpiece. During the process of the staff manually flipping and fixing the workpiece, it is time-consuming and laborious, not only reducing the processing efficiency of the workpiece, but also significantly increasing the work burden of the staff and reducing the overall practicality of the device.
[0004] Comparing with the Chinese patent with the publication number CN220812621U, a laser cladding mobile platform, the utility model relates to the technical field of laser cladding mobile platforms; rotating shafts are fixedly penetrated through the front and rear sides of the adjusting plate; the rotating shafts are movably arranged in the grooves formed in the middle of the support seats; there are four flipping driving mechanisms, which are respectively arranged at the four corners of the adjusting plate, and the flipping driving mechanisms are connected with the rotating shafts; the suction pump is fixedly arranged on the partition plate, and an air guide pipe is fixedly connected to the input end of the suction pump. After the other end of the air guide pipe passes through the rear side wall of the processing box, it is erected on the upper side of the adjusting plate; the filter screen box is arranged at the inner bottom of the processing box, and the filter screen box is arranged in cooperation with the sealing door; it can adjust the flipping angle of the workpiece for cladding processing, with convenient operation, and can realize two-way adjustment. At the same time, it can adsorb and process the poisonous smoke generated during processing, increasing the environmental safety.
[0005] The above solution can very conveniently adjust the tilt angle of the workpiece, and the above solution can also effectively filter and process the poisonous gas, but the above solution still cannot effectively and conveniently perform a comprehensive flipping process on the workpiece, and fails to solve the problems raised in the above background technique.
[0006] Therefore, those skilled in the art have provided a laser cladding mobile platform to solve the problems raised in the above background technique. Summary of the Utility Model
[0007] The purpose of the present utility model is to provide a laser cladding mobile platform, including a support table, and further including:
[0008] A moving plate, symmetrically arranged above the support table, the upper surface of the moving plate is fixedly connected with an upper plate, a rotating groove for the rotation of a rotating rod is penetrated and opened inside the upper plate, one end of the rotating rod is fixedly connected with a knob, and the other end of the rotating rod is fixedly connected with a clamping plate;
[0009] An adjusting component, symmetrically arranged at the bottom of the support table and used for adjusting the distance between the two clamping plates;
[0010] A flipping component, arranged on the upper surfaces of the two upper plates and used for adjusting the angle of the clamping plate, so as to be able to perform flipping processing on the workpiece;
[0011] A rear plate, fixedly connected to the rear end surface of the support table;
[0012] A laser cladding device, fixedly connected to the upper surface of the rear plate;
[0013] A filtering component, arranged on the upper surface of the rear plate and used for adsorbing and filtering toxic gases.
[0014] As a further improvement of the technical solution, the adjusting component includes adjusting plates symmetrically arranged at the bottom of the support table, a bidirectional threaded rod is rotatably connected to the inner wall of the adjusting plate, the other end of the bidirectional threaded rod extends to the outside of the adjusting plate and is fixedly connected with a limit disk, a driving motor is fixedly connected to the outside of one of the adjusting plates, the output shaft of the driving motor is fixedly connected with one end of one of the bidirectional threaded rods through a coupling, the two bidirectional threaded rods are driven and connected through a synchronous belt and pulleys, threaded blocks are symmetrically arranged on the outside of the two bidirectional threaded rods, guiding grooves for the movement of the threaded blocks are opened on the outside of the two adjusting plates, connecting plates are fixedly connected between every two threaded blocks, mounting sleeve plates are symmetrically arranged on the upper surface of the connecting plates, and guiding grooves for the movement of the mounting sleeve plates are opened on the upper surface of the support table.
[0015] As a further improvement of the technical solution, movable plates are arranged inside multiple mounting sleeve plates, the movable plates and the mounting sleeve plates are fixedly connected through bolts, and the upper surfaces of every two movable plates are respectively fixedly connected to the bottoms of the two moving plates.
[0016] As a further improvement of the technical solution, the flipping assembly includes fixing blocks respectively arranged on the upper surfaces of the two upper plates. The upper surfaces of the two fixing blocks are fixedly connected with fixing sleeves. A fixing rod is arranged inside the fixing sleeve. One end of the fixing rod is fixedly connected with a pulling plate. A resisting disc is fixedly connected to the outside of the fixing rod. A return spring is sleeved on the outside of the fixing rod. The return spring abuts between the resisting disc and the fixing sleeve. A rotating disc is fixedly connected to the outside of the rotating rod. A guiding groove for the fixing rod to move is equidistantly arranged inside the rotating disc.
[0017] As a further improvement of the technical solution, outer plates are fixedly connected to the outside of multiple mounting sleeve plates. Support rods are fixedly connected to the bottoms of the multiple outer plates. Movable wheels are fixedly connected to the bottom ends of the multiple support rods. A guiding groove for the movable wheels to move is arranged on the upper surface of the support table.
[0018] As a further improvement of the technical solution, the filtering assembly includes a filtering box and an air suction pump respectively arranged on the upper surface of the rear plate. Mounting plates are symmetrically arranged on the outside of the laser cladding device. Suction heads are fixedly connected to the inside of the two mounting plates. The air inlet end of the air suction pump is communicated with the inside of the two suction heads through a branch pipe. The air outlet end of the air suction pump is communicated with the inside of the filtering box through a pipeline. A U-shaped plate is fixedly connected to the bottom end inside the filtering box. A filtering plate is arranged inside the U-shaped plate. A lifting handle is fixedly connected to the upper surface of the filtering plate. A guiding groove for the filtering plate to move is arranged on the upper surface of the filtering box. An exhaust pipe is communicated with the outside of the filtering box.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0020] In this laser cladding mobile platform, through the set adjustment component, flipping component and filtering component, when processing a workpiece, simply place the workpiece between two clamping plates first, and then adjust the distance between the two clamping plates through the adjustment component. When the opposite sides of the two clamping plates are both in contact with the outside of the workpiece, the workpiece can be effectively fixed and clamped by the clamping plates. After the workpiece is fixed, the laser cladding equipment starts to operate, and at this time, the workpiece can be effectively processed. When it is necessary to process other surfaces of the workpiece, simply rotate the knob through the flipping component. At this time, the knob will drive the clamping plate to rotate synchronously, and the clamping plate will drive the workpiece to rotate synchronously. At this time, the workpiece can be flipped without the need for the staff to manually disassemble, flip and fix the workpiece, effectively improving the processing efficiency of the workpiece and reducing the work burden of the staff. During the processing of the workpiece, toxic gases will be generated. At this time, the filtering component starts to operate, and the filtering component can effectively adsorb and filter the toxic gases, thereby effectively protecting the environment and the physical health of the staff, saving time and effort. Description of the Drawings
[0021] Figure 1 is the overall three-dimensional structure schematic diagram of the present utility model;
[0022] Figure 2 is the sectional three-dimensional structure schematic diagram of the adjustment plate in the present utility model;
[0023] Figure 3 is the sectional three-dimensional structure schematic diagram of the fixed sleeve in the present utility model;
[0024] Figure 4 is the sectional three-dimensional structure schematic diagram of the filter box in the present utility model;
[0025] Figure 5 is Figure 3 the enlarged structure schematic diagram of area A in
[0026] The meanings of each label in the figure are as follows:
[0027] 1, support platform; 2, moving plate; 3, upper plate; 4, rotating rod; 5, knob; 6, clamping plate; 7, turntable; 8, fixed sleeve; 9, adjustment plate; 10, rear plate; 11, laser cladding equipment; 12, driving motor; 13, bidirectional threaded rod; 14, threaded block; 15, connecting plate; 16, limiting disc; 17, synchronous belt; 18, mounting sleeve plate; 19, movable plate; 20, outer plate; 21, support rod; 22, movable wheel; 23, suction pump; 24, filter box; 25, filter plate; 26, C-shaped plate; 27, exhaust pipe; 28, branch pipe; 29, mounting plate; 30, suction head; 31, fixed block; 32, fixed rod; 33, abutting disc; 34, return spring. Detailed implementation manners
[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0029] Please refer to Figure 1 - Figure 5 As shown in the figure, this embodiment provides a laser cladding mobile platform, which includes a support table 1, and further includes:
[0030] A moving plate 2, symmetrically arranged above the support table 1. The upper surface of the moving plate 2 is fixedly connected with an upper plate 3. A rotating groove for the rotation of a rotating rod 4 is penetrated and opened inside the upper plate 3. One end of the rotating rod 4 is fixedly connected with a knob 5, and the other end of the rotating rod 4 is fixedly connected with a clamping plate 6;
[0031] An adjusting assembly, symmetrically arranged at the bottom of the support table 1 and used for adjusting the distance between the two clamping plates 6;
[0032] A flipping assembly, arranged on the upper surfaces of the two upper plates 3 and used for adjusting the angle of the clamping plate 6, so as to be able to perform flipping processing on the workpiece;
[0033] A rear plate 10, fixedly connected to the rear end surface of the support table 1;
[0034] A laser cladding device 11, fixedly connected to the upper surface of the rear plate 10;
[0035] A filtering assembly, arranged on the upper surface of the rear plate 10 and used for adsorbing and filtering toxic gases.
[0036] The above working principle: When processing a workpiece, simply place the workpiece between the two clamping plates 6 first, and then adjust the distance between the two clamping plates 6 through the adjustment component. When the opposite sides of the two clamping plates 6 are both in contact with the outside of the workpiece, the workpiece can be effectively fixed and clamped by the clamping plates 6. After the workpiece is fixed, the laser cladding device 11 starts to operate, and at this time, the workpiece can be effectively processed. When it is necessary to process other surfaces of the workpiece, simply rotate the knob 5 through the flipping component. At this time, the knob 5 will drive the clamping plate 6 to rotate synchronously, and the clamping plate 6 will drive the workpiece to rotate synchronously. At this time, the workpiece can be flipped without the need for the staff to manually disassemble, flip, and fix the workpiece, effectively improving the processing efficiency of the workpiece and reducing the workload of the staff. During the workpiece processing, toxic gases will be generated. At this time, the filtering component starts to operate, and the filtering component can effectively adsorb and filter the toxic gases, thereby effectively protecting the environment and the physical health of the staff, saving time and effort.
[0037] In order to effectively fix and clamp the workpiece, the adjustment component includes adjustment plates 9 symmetrically arranged at the bottom of the support table 1. The inner wall of the adjustment plate 9 is rotatably connected with a bidirectional threaded rod 13. The other end of the bidirectional threaded rod 13 extends to the outside of the adjustment plate 9 and is fixedly connected with a limit disk 16. A driving motor 12 is fixedly connected to the outside of one of the adjustment plates 9. The output shaft of the driving motor 12 is fixedly connected with one end of one of the bidirectional threaded rods 13 through a coupling. The two bidirectional threaded rods 13 are connected by a synchronous belt 17 and pulley transmission. Threaded blocks 14 are symmetrically arranged on the outside of the two bidirectional threaded rods 13. Guide grooves for the threaded blocks 14 to move are opened on the outside of the two adjustment plates 9. A connecting plate 15 is fixedly connected between every two threaded blocks 14. Mounting sleeve plates 18 are symmetrically arranged on the upper surface of the connecting plate 15. Guide grooves for the mounting sleeve plates 18 to move are opened on the upper surface of the support table 1. When it is necessary to fix and clamp the workpiece, simply place the workpiece between the two clamping plates 6 first. At this time, the driving motor 12 starts to operate, and the driving motor 12 will drive one of the bidirectional threaded rods 13 to rotate synchronously. Since the two bidirectional threaded rods 13 are connected by a synchronous belt 17 and pulley transmission, the two bidirectional threaded rods 13 will rotate synchronously at this time. The threaded blocks 14 will move synchronously on the outside of the bidirectional threaded rods 13, driving the connecting plate 15 to move synchronously. The connecting plate 15 will drive the mounting sleeve plate 18 to move synchronously, and the mounting sleeve plate 18 will drive the moving plate 2 and the clamping plate 6 to move synchronously. When the opposite sides of the two clamping plates 6 are both in contact with the outside of the workpiece, the workpiece can be effectively fixed and clamped by the clamping plates 6.
[0038] Considering that when processing workpieces of different specifications, it is necessary to adjust the height position of the clamping plate 6 according to actual requirements. Therefore, movable plates 19 are provided inside multiple mounting sleeve plates 18. The multiple movable plates 19 are fixedly connected to the mounting sleeve plates 18 through bolts. The upper surfaces of every two movable plates 19 are respectively fixedly connected to the bottoms of two moving plates 2. When it is necessary to adjust the height position of the clamping plate 6, just unscrew the bolts first, and then pull the movable plate 19 inside the mounting sleeve plate 18. When the movable plate 19 drives the moving plate 2 to move to the required height position, then fix the mounting sleeve plate 18 and the movable plate 19 through bolts. At this time, the height position of the clamping plate 6 can be adjusted.
[0039] In order to effectively turn over the workpiece, the turning assembly includes fixing blocks 31 respectively arranged on the upper surfaces of two upper plates 3. Fixing sleeves 8 are fixedly connected to the upper surfaces of the two fixing blocks 31. A fixing rod 32 is arranged inside the fixing sleeve 8. One end of the fixing rod 32 is fixedly connected to a pulling plate. A resisting disc 33 is fixedly connected to the outside of the fixing rod 32. A return spring 34 is sleeved on the outside of the fixing rod 32. The return spring 34 abuts between the resisting disc 33 and the fixing sleeve 8. A turntable 7 is fixedly connected to the outside of the rotating rod 4. Guide grooves for the fixing rod 32 to move are equidistantly arranged inside the turntable 7. When it is necessary to turn over the workpiece, just pull the pulling plate first. At this time, the pulling plate will drive the fixing rod 32 to move synchronously. The fixing rod 32 will then drive the resisting disc 33 to move synchronously. During the movement of the resisting disc 33, the return spring 34 will be compressed. When the fixing rod 32 disengages from the guide groove inside the turntable 7, then rotate the knob 5. At this time, the knob 5 will drive the rotating rod 4 to rotate synchronously. The rotating rod 4 will then drive the turntable 7 and the clamping plate 6 to rotate synchronously. The clamping plate 6 will then drive the workpiece to rotate synchronously. When the workpiece rotates to the required angular position, then release the pulling plate. At this time, the return spring 34 resets, driving the resisting disc 33 and the fixing rod 32 to move synchronously. When the fixing rod 32 is inserted into the guide groove inside the turntable 7, the angular position of the clamping plate 6 can be fixed. At this time, the workpiece can be turned over, so as to facilitate the processing of other surfaces of the workpiece without manual disassembly, turning over and fixing of the workpiece by the staff, effectively improving the processing efficiency of the workpiece and reducing the work burden of the staff.
[0040] In order to effectively improve the stability of the clamping plate 6 during movement, outer plates 20 are fixedly connected to the outsides of multiple mounting sleeve plates 18. Support rods 21 are fixedly connected to the bottoms of the multiple outer plates 20. Movable wheels 22 are fixedly connected to the bottoms of the multiple support rods 21. Guide grooves for the movement of the movable wheels 22 are formed in the upper surface of the support table 1. During the movement of the mounting sleeve plate 18, the outer plate 20 will be driven to move synchronously. The outer plate 20 then drives the support rod 21 and the movable wheel 22 to move synchronously. At this time, the smoothness and stability of the clamping plate 6 during movement can be improved through the movable wheels 22.
[0041] In addition, in order to effectively adsorb and filter toxic gases, the filtering assembly includes a filter box 24 and an air suction pump 23 respectively arranged on the upper surface of the rear plate 10. Mounting plates 29 are symmetrically arranged outside the laser cladding device 11. Air suction heads 30 are fixedly connected to the interiors of the two mounting plates 29. The intake end of the air suction pump 23 is connected to the interiors of the two air suction heads 30 through a branch pipe 28. The outlet end of the air suction pump 23 is connected to the interior of the filter box 24 through a pipe. A U-shaped plate 26 is fixedly connected to the bottom end inside the filter box 24. A filter plate 25 is arranged inside the U-shaped plate 26. A handle is fixedly connected to the upper surface of the filter plate 25. A guide groove for the movement of the filter plate 25 is formed in the upper surface of the filter box 24. An exhaust pipe 27 is connected to the outside of the filter box 24. During the workpiece processing, toxic gases will be generated. At this time, the air suction pump 23 starts to operate. The air suction pump 23 will suck the toxic gases into the interior of the branch pipe 28 through the air suction heads 30 and then transmit them to the interior of the filter box 24 through the pipe. When the toxic gases enter the interior of the filter box 24, the filter plate 25 can effectively adsorb and filter the toxic gases, and then discharge the filtered gases through the exhaust pipe 27. At this time, the toxic gases can be purified, thereby effectively protecting the environment and the physical health of the staff. And the staff can also very conveniently disassemble and replace the filter plate 25, effectively improving the overall practicality of the device.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A laser cladding mobile platform, comprising a support table (1), characterized in that, It further includes: A moving plate (2), symmetrically arranged above the support table (1). The upper surface of the moving plate (2) is fixedly connected with an upper plate (3). A rotating groove for the rotation of a rotating rod (4) is penetrated and opened inside the upper plate (3). One end of the rotating rod (4) is fixedly connected with a knob (5), and the other end of the rotating rod (4) is fixedly connected with a clamping plate (6); An adjusting assembly, symmetrically arranged at the bottom of the support table (1) and used for adjusting the distance between the two clamping plates (6); A flipping assembly, arranged on the upper surfaces of the two upper plates (3) and used for adjusting the angle of the clamping plate (6), so as to be able to perform a flipping process on the workpiece; A rear plate (10), fixedly connected to the rear end surface of the support table (1); A laser cladding device (11), fixedly connected to the upper surface of the rear plate (10); A filtering assembly, arranged on the upper surface of the rear plate (10) and used for adsorbing and filtering toxic gases.
2. The laser cladding mobile platform according to claim 1, characterized in that: The adjusting assembly includes adjusting plates (9) symmetrically arranged at the bottom of the support table (1). A bidirectional threaded rod (13) is rotatably connected to the inner wall of the adjusting plate (9). The other end of the bidirectional threaded rod (13) extends to the outside of the adjusting plate (9) and is fixedly connected with a limiting disk (16). A driving motor (12) is fixedly connected to the outside of one of the adjusting plates (9). The output shaft of the driving motor (12) is fixedly connected with one end of one of the bidirectional threaded rods (13) through a coupling. The two bidirectional threaded rods (13) are connected by a synchronous belt (17) in cooperation with belt pulleys. Threaded blocks (14) are symmetrically arranged on the outside of the two bidirectional threaded rods (13). Guide grooves for the movement of the threaded blocks (14) are opened on the outside of the two adjusting plates (9). A connecting plate (15) is fixedly connected between every two threaded blocks (14). Mounting sleeve plates (18) are symmetrically arranged on the upper surface of the connecting plate (15). Guide grooves for the movement of the mounting sleeve plates (18) are opened on the upper surface of the support table (1).
3. The laser cladding mobile platform according to claim 2, characterized in that: Moving plates (19) are arranged inside multiple mounting sleeve plates (18). The moving plates (19) and the mounting sleeve plates (18) are fixedly connected by bolts. The upper surfaces of every two moving plates (19) are respectively fixedly connected to the bottoms of the two moving plates (2).
4. A laser cladding mobile platform according to claim 1, characterized in that: The flipping assembly includes fixing blocks (31) respectively arranged on the upper surfaces of the two upper plates (3). Fixing sleeves (8) are fixedly connected to the upper surfaces of the two fixing blocks (31). A fixing rod (32) is arranged inside the fixing sleeve (8). One end of the fixing rod (32) is fixedly connected with a pulling plate. A resisting disk (33) is fixedly connected to the outside of the fixing rod (32). A return spring (34) is sleeved on the outside of the fixing rod (32). The return spring (34) abuts between the resisting disk (33) and the fixing sleeve (8). A turntable (7) is fixedly connected to the outside of the rotating rod (4). Guide grooves for the movement of the fixing rod (32) are equidistantly opened inside the turntable (7).
5. The laser cladding mobile platform according to claim 2, wherein: An outer portion of each of the plurality of mounting socket plates (18) is fixedly connected to an outer plate (20). A bottom portion of each of the plurality of outer plates (20) is fixedly connected to a support rod (21). A bottom end of each of the plurality of support rods (21) is fixedly connected to a movable wheel (22). A guide groove for the movable wheel (22) to move is formed in an upper surface of the support table (1).
6. The laser cladding mobile platform according to claim 1, wherein: The filtering assembly includes a filtering box (24) and an air suction pump (23) respectively arranged on an upper surface of the rear plate (10). Mounting plates (29) are symmetrically arranged outside the laser cladding device (11). An air suction head (30) is fixedly connected to an interior of each of the two mounting plates (29). An intake end of the air suction pump (23) is communicated with interiors of the two air suction heads (30) through a branch pipe (28). An outlet end of the air suction pump (23) is communicated with an interior of the filtering box (24) through a pipe. A U-shaped plate (26) is fixedly connected to a bottom end interior of the filtering box (24). A filter plate (25) is arranged inside the U-shaped plate (26). A handle is fixedly connected to an upper surface of the filter plate (25). A guide groove for the filter plate (25) to move is formed in an upper surface of the filtering box (24). An exhaust pipe (27) is communicated with an outside of the filtering box (24).
Citation Information
Patent Citations
Laser cladding mobile platform
CN220812621U
Cited By
Ultrasonic vibration auxiliary pulse-continuous composite laser cladding intelligent feedback equipment and process method
CN121556022A