Hook-and-loop fastener high-temperature dyeing device
Through the design of the high-temperature dyeing device, the problem of poor and uneven color fastness in traditional buckle dyeing is solved, and efficient and environmentally friendly dyeing effect is achieved, reducing water consumption and wastewater discharge.
Patent Information
- Application Number
- CN202422097110.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The traditional buckle dyeing process has problems such as poor color fastness, uneven color, pollution of the environment and high energy consumption. The existing equipment uses a large amount of water, uneven dyeing and low color fastness.
Using a high-temperature dyeing device, the dye is mixed with water through a stirring cylinder, and then heated by the supercharger, sprayed on the buckle tape through a spray tube, and the dye is penetrated by the extrusion assembly, combined with the air flow fan to accelerate the air flow, and the recovery assembly recovers excess dye for secondary utilization.
It achieves uniform dyeing, high color fastness, and low water consumption, reducing pollution and waste, and improving dyeing efficiency.
Smart Images

Figure CN223150804U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hook-and-loop fastener dyeing, and particularly relates to a high-temperature dyeing device for hook-and-loop fasteners. Background Art
[0002] As a common connecting device, hook-and-loop fasteners have a wide range of applications in daily life. However, traditional hook-and-loop fasteners have a single color and are difficult to meet the diverse needs of the market. At present, although there are some hook-and-loop fastener dyeing technologies in the market, they often have problems such as poor color fastness, uneven color, and environmental pollution. The existing hook-and-loop fastener dyeing processes usually adopt traditional dipping or padding methods. Although these methods are simple and easy to operate, they often have problems such as high energy consumption, large amount of sewage discharge, and unsatisfactory dyeing effect. The dyes used in traditional dyeing processes often contain substances harmful to the human body and the environment, and the wastewater generated during the dyeing process is difficult to treat, causing great pressure on the environment. At the same time, the dyeing effect and color fastness of traditional processes also need to be improved.
[0003] Chinese Patent with Patent No. CN208104783U, a high-temperature dyeing device for hook-and-loop fastener production, includes a dyeing tank. The outer wall of the dyeing tank is successively provided with a temperature storage interlayer, a first rare earth heat preservation layer, a second rare earth heat preservation layer, a heat insulation and heat preservation layer, and a waterproof protection layer. The upper and lower ends of the temperature storage interlayer are respectively connected with an injection pipe and a discharge pipe. The temperature storage interlayer is filled with a phase change medium. A turntable is arranged at the bottom inside the dyeing tank. A rotating shaft is connected to the bottom of the turntable. The rotating shaft extends out of the dyeing tank and is connected with a motor. The motor is connected with a power supply. A plurality of stirring blades are arranged on the turntable. A cylinder is arranged at the top of the dyeing tank. The telescopic rod of the cylinder is located inside the dyeing tank and is connected with a hook-and-loop fastener placement cage at the bottom. The dyeing tank is respectively connected with a dyeing liquid inlet pipeline and a dyeing liquid outlet pipeline arranged up and down. A circulation pump is arranged on the dyeing liquid outlet pipeline. The dyeing liquid outlet pipeline and the dyeing liquid inlet pipeline are connected with a heat exchanger. The heat exchanger is connected with a high-temperature steam pipeline and a low-temperature gas pipeline. The high-temperature steam pipeline is connected with a steam generator. A plurality of thermoelectric generator plates are successively connected in series on the outer wall of the heat exchanger. The thermoelectric generator plates are connected with a backup storage battery. The motor is connected with the backup storage battery. This device performs multiple heat preservation treatments on the outer surface of the dyeing tank, reduces heat loss, and strengthens safe production. However, this device has a large water consumption, uneven dyeing, and low color fastness. Content of the Utility Model
[0004] The purpose of the utility model is to provide a high-temperature dyeing device for hook-and-loop fasteners aiming at the above existing technical problems, with less water consumption, uniform dyeing, and high color fastness.
[0005] In view of this, the present utility model provides a high-temperature dyeing device for hook-and-loop fasteners, which includes a bracket and a dyeing tank on the bracket. The dyeing tank is provided with a feed port and a discharge port at its opening, and further includes: a stirring tank, which is arranged outside the area of the dyeing tank; a heater, the bottom of which is connected to the bottom of the stirring tank; a supercharger, which is arranged on the side wall of the dyeing tank and is connected to the heater; a shunt pipe, which is arranged on the side wall of the tank and is connected to the supercharger; a spraying pipe, which penetrates through the dyeing tank and is connected to the shunt pipe.
[0006] In this technical solution, the stirring tank mixes the dye and water and stirs them to form a dyeing agent. The stirred dyeing agent is heated by the heater, and then through the pressurization of the supercharger, the dyeing agent flows into the shunt pipe and enters the spraying pipe to spray and dye the hook-and-loop fasteners in the dyeing tank. The dyeing agent has improved color fastness after heating. The hook-and-loop fasteners enter the dyeing tank under the action of external traction, and the spraying pipe sprays the high-temperature dyeing agent on the hook-and-loop fasteners to achieve a uniform dyeing effect. The stirring tank is prior art and will not be elaborated.
[0007] In the above technical solution, further, the spraying pipe includes spraying heads, which are linearly arranged in an array along the length direction of the spraying pipe on the surface of the spraying pipe.
[0008] In this technical solution, two spraying pipes are symmetrically arranged up and down, and the spraying heads correspond to each other. The hook-and-loop fasteners pass through between the two spraying pipes, so that both the upper and lower surfaces of the hook-and-loop fasteners are sprayed. The spraying heads spray the dyeing agent concentratedly and uniformly on the hook-and-loop fasteners, achieving a uniform dyeing effect.
[0009] In the above technical solution, further, it further includes an extrusion assembly. The extrusion assembly includes a first mounting plate, which is arranged in the dyeing tank. Hydraulic cylinders are symmetrically arranged on both sides of the mounting plate. The hydraulic cylinders are sleeved with first springs. The output ends of the hydraulic cylinders are connected to a second mounting plate. Fixed blocks are symmetrically arranged on both sides of the second mounting plate. An extrusion roller is movably arranged between the two fixed blocks.
[0010] In this technical solution, two extrusion assemblies are symmetrically arranged up and down in the dyeing tank. The hook-and-loop fasteners pass through between the two extrusion rollers. The hydraulic cylinders assist in the conversion of the deformation amount of the first springs. The conversion of the deformation amount of the first springs squeezes the hook-and-loop fasteners through the extrusion rollers. When the hook-and-loop fasteners are sprayed with the dyeing agent, the extrusion assembly squeezes the hook-and-loop fasteners, so that the dyeing agent better penetrates into the interior of the hook-and-loop fasteners and squeezes out the excess dyeing agent.
[0011] In the above technical solution, further, it further includes an adjustment component. The adjustment component is arranged below the extrusion component. The adjustment component includes a sliding groove. The sliding groove is arranged on the side wall of the dyeing tank. One of the extrusion components is movably arranged in the sliding groove. An adjustment unit is arranged below the sliding groove. The adjustment unit adjusts the position of the extrusion component in the sliding groove.
[0012] In this technical solution, when the extrusion component moves upward, the two extrusion components approach each other, and the first spring is compressed. The amount of deformation released by the first spring increases, making the extrusion effect of the two extrusion components stronger. When the extrusion component moves downward, the two extrusion components move away from each other, the first spring is relaxed, and the amount of deformation released by the first spring decreases, making the extrusion effect of the two extrusion components weaker.
[0013] In the above technical solution, further, the adjustment unit includes a rotating shaft. The rotating shaft is movably arranged in the dyeing tank. The rotating shaft is coaxially and fixedly connected with an eccentric disk. The two eccentric disks are symmetrically arranged on the rotating shaft. One end of the rotating shaft passes through the side wall of the dyeing tank and is coaxially and fixedly connected with a crank wheel.
[0014] In this technical solution, when the crank wheel is rotated manually, the crank wheel drives the rotating shaft to rotate. The rotating shaft drives the eccentric disk to rotate. Due to the change in the diameter of the eccentric disk, when the extrusion component contacts the surface of the eccentric disk, the extrusion component moves up and down in the sliding groove. The adjustment unit adjusts the displacement of the extrusion component.
[0015] In the above technical solution, further, it further includes a recovery component. The recovery component includes a diversion hopper. The diversion hopper is fixedly arranged at the bottom of the tank. The bottom of the diversion hopper is connected with a diversion pipe. The other end of the diversion pipe is connected with a filter. The filter is connected with a heater.
[0016] In this technical solution, the sprayed dyeing agent and the extruded dyeing agent fall into the diversion hopper at the bottom of the dyeing tank. The diversion hopper diverts these dyeing agents into the diversion pipe. The dyeing agent flows along the diversion pipe into the filter. The filter filters out the impurities in the dyeing agent. The filtered dyeing agent enters the heater again for secondary utilization. The recovery component recovers and utilizes the excess dyeing agent, reducing waste.
[0017] In the above technical solution, further, it further includes an air flow fan. The air flow fans are linearly arranged in an array above the feed inlet and the discharge outlet. The air flow fans are all arranged in the same direction.
[0018] In this technical solution, the air flow fans accelerate the air flow in the dyeing tank. The sprayed fasteners are affected by the air pressure of the air flow, improving the color fastness.
[0019] The beneficial effects of the present utility model are:
[0020] 1. By setting up an extrusion component, after the hook-and-loop fastener is sprayed with dye, the extrusion component extrudes the hook-and-loop fastener, enabling the dyeing agent to better penetrate into the interior of the hook-and-loop fastener and squeezing out the excess dyeing agent.
[0021] 2. By setting up a recycling component, the excess dyeing agent is recycled, reducing waste.
[0022] 3. By setting up an air flow fan, the air flow fan accelerates the air flow in the dyeing tank. The hook-and-loop fastener that has been sprayed is affected by the air pressure of the air flow, improving the color fastness. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of the present utility model;
[0024] Figure 2 is a schematic cross-sectional structural diagram;
[0025] Figure 3 is a schematic structural diagram of the spraying pipe;
[0026] Figure 4 is a schematic structural diagram of the extrusion component;
[0027] Figure 5 is Figure 1 an enlarged schematic diagram at position A in
[0028] Figure 6 is a schematic structural diagram of the adjusting unit.
[0029] The markings in the figure are shown as:
[0030] 1. Bracket; 2. Dyeing tank; 3. Feed inlet; 4. Discharge outlet; 5. Stirring tank; 6. Heater; 7. Supercharger; 8. Shunt pipe; 9. Recycling component; 10. Air flow fan; 11. Spraying pipe; 12. Extrusion component; 13. Adjusting unit; 14. Sliding groove; 15. Spraying head; 901. Deflector; 902. Deflector pipe; 903. Filter; 121. First mounting plate; 122. Hydraulic column; 123. First spring; 124. Second mounting plate; 125. Extrusion roller; 126. Fixed block; 131. Crank wheel; 132. Rotating shaft; 133. Eccentric disc. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope protected by the present application.
[0032] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments of the present application. For the convenience of description, the sizes of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific values should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters in the following drawings represent like items, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0033] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of one category and do not limit the number of objects. For example, the first object can be one or multiple. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / " generally indicates an "or" relationship between the associated objects before and after.
[0034] It should be noted that in the description of the present application, the orientation or positional relationships indicated by the orientation terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary instructions, these orientation terms do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0035] It should be noted that in this application, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described method may be performed in a different order than described, and various steps may be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0036] Embodiment 1:
[0037] This embodiment provides a high-temperature dyeing device for hook-and-loop fasteners. As Figure 1 shown, it includes a bracket and a dyeing tank on the bracket. The dyeing tank is provided with a feeding port and a discharging port at its opening, and further includes: a stirring tank, which is arranged outside the area of the dyeing tank; a heater, the bottom of which is connected to the bottom of the stirring tank; a supercharger, which is arranged on the side wall of the dyeing tank and is connected to the heater; a shunt pipe, which is arranged on the side wall of the tank and is connected to the supercharger; a spraying pipe, which passes through the dyeing tank and is connected to the shunt pipe. The stirring tank mixes dyes and water and stirs them to form a dyeing agent. The well-stirred dyeing agent is heated by the heater, and then through the pressurization of the supercharger, the dyeing agent flows into the shunt pipe and enters the spraying pipe to spray and dye the hook-and-loop fasteners in the dyeing tank. The dyeing agent has improved color fastness after heating. The hook-and-loop fasteners enter the dyeing tank under the action of external traction, and the spraying pipe sprays the high-temperature dyeing agent on the hook-and-loop fasteners to achieve a uniform dyeing effect. The stirring tank is prior art and will not be elaborated.
[0038] As Figure 3 shown, the spraying pipe includes spraying heads, which are linearly arranged in an array on the surface of the spraying pipe along the length direction of the spraying pipe. Two spraying pipes are symmetrically arranged up and down, and the spraying heads correspond to each other. The hook-and-loop fasteners pass through between the two spraying pipes, so that both the upper and lower surfaces of the hook-and-loop fasteners are sprayed. The spraying heads spray the dyeing agent concentratedly and uniformly on the hook-and-loop fasteners, achieving a uniform dyeing effect.
[0039] Embodiment 2:
[0040] This embodiment provides a high-temperature dyeing device for hook-and-loop fasteners. In addition to including the technical solutions of the above embodiment, it also has the following technical features.
[0041] As Figure 4 shown, it further includes an extrusion assembly. The extrusion assembly includes a first mounting plate which is arranged inside the dyeing tank. Hydraulic columns are symmetrically arranged on both sides of the mounting plate. A first spring is sleeved on the hydraulic column. The output end of the hydraulic column is connected to a second mounting plate. Fixed blocks are symmetrically arranged on both sides of the second mounting plate. An extrusion roller is movably arranged between the two fixed blocks. Two extrusion assemblies are symmetrically arranged up and down inside the dyeing tank. The hook-and-loop fastener passes through the middle of the two extrusion rollers. The hydraulic column assists in the conversion of the deformation amount of the first spring. The conversion of the deformation amount of the first spring squeezes the button tape through the extrusion roller. When the hook-and-loop fastener is sprayed with dye, the extrusion assembly squeezes the hook-and-loop fastener, so that the dye penetrates better into the interior of the hook-and-loop fastener and squeezes out the excess dye.
[0042] Embodiment Three:
[0043] This embodiment provides a high-temperature dyeing device for hook-and-loop fasteners. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0044] As Figure 5 shown, it further includes an adjustment assembly. The adjustment assembly is arranged below the extrusion assembly. The adjustment assembly includes a sliding groove which is arranged on the side wall of the dyeing tank. One of the extrusion assemblies is movably arranged in the sliding groove. An adjustment unit is arranged below the sliding groove. The adjustment unit adjusts the position of the extrusion assembly in the sliding groove. When the extrusion assembly moves upward, the two extrusion assemblies approach each other, and the first spring is squeezed, and the deformation amount released by the first spring increases, so that the extrusion effect of the two extrusion assemblies is strong. When the extrusion assembly moves downward, the two extrusion assemblies move away from each other, the first spring is relaxed, and the deformation amount released by the first spring decreases, so that the extrusion effect of the two extrusion assemblies is weak.
[0045] As Figure 6 shown, the adjustment unit includes a rotating shaft which is movably arranged inside the dyeing tank. An eccentric disc is coaxially and fixedly connected to the rotating shaft. The two eccentric discs are symmetrically arranged on the rotating shaft. One end of the rotating shaft passes through the side wall of the dyeing tank and is coaxially and fixedly connected to a crank wheel. Manually rotate the crank wheel, the crank wheel drives the rotating shaft to rotate, the rotating shaft drives the eccentric disc to rotate. Due to the change in the diameter of the eccentric disc, when the extrusion assembly contacts the surface of the eccentric disc, the extrusion assembly moves up and down in the sliding groove. The adjustment unit adjusts the displacement of the extrusion assembly.
[0046] Embodiment Four:
[0047] This embodiment provides a high-temperature dyeing device for hook-and-loop fasteners. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0048] AsFigure 2 As shown in the figure, it further includes a recycling component. The recycling component includes a diversion hopper fixedly arranged at the bottom of the box. A diversion pipe is connected to the bottom of the diversion hopper, and the other end of the diversion pipe is connected to a filter, and the filter is interconnected with a heater. The sprayed and squeezed-out dyeing agents fall into the diversion hopper at the bottom of the dyeing box. The diversion hopper diverts these dyeing agents into the diversion pipe, and the dyeing agents flow into the filter along the diversion pipe. The filter filters out the impurities in the dyeing agents, and the filtered dyeing agents enter the heater again for secondary utilization. The recycling component recycles the excess dyeing agents, reducing waste.
[0049] Embodiment Five:
[0050] This embodiment provides a high-temperature dyeing device for hook-and-loop fasteners. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0051] As Figure 1 shown in the figure, it further includes an air flow fan. The air flow fans are arranged in a linear array above the feeding port and the discharging port, and all the air flow fans are arranged in the same direction. The air flow fans accelerate the air flow in the dyeing box, and the sprayed hook-and-loop fasteners are affected by the air pressure of the air flow, improving the color fastness.
[0052] The embodiments of the present application have been described above with reference to the accompanying drawings. Without conflict, the embodiments and the features in the embodiments in the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all belong to the protection scope of the present application.
Claims
1. A high-temperature dyeing device for a hook-and-loop fastener, comprising a bracket (1) and a dyeing tank (2) on the bracket (1). The dyeing tank (2) is provided with a feed inlet (3) and a discharge outlet (4) at its opening, characterized in that , further comprising: a stirring cylinder (5), the stirring cylinder (5) being arranged outside the area of the dyeing tank (2); a heater (6), the bottom of the heater (6) being connected to the bottom of the stirring cylinder (5); a supercharger (7), the supercharger (7) being arranged on the side wall of the dyeing tank (2), the supercharger (7) being connected to the heater (6); a shunt pipe (8), the shunt pipe (8) being arranged on the side wall of the tank, the shunt pipe (8) being connected to the supercharger (7); a spraying pipe (11), the spraying pipe (11) passing through the dyeing tank (2), the spraying pipe (11) being connected to the shunt pipe (8).
2. The high-temperature dyeing device for a hook-and-loop fastener according to claim 1, wherein, The spraying pipe (11) includes spraying heads (15), the spraying heads (15) being linearly arrayed on the surface of the spraying pipe (11) along the length direction of the spraying pipe (11).
3. The high-temperature dyeing device for a hook-and-loop fastener according to claim 1, wherein, Further comprising an extrusion assembly (12), the extrusion assembly (12) including a first mounting plate (121), the first mounting plate (121) being arranged inside the dyeing tank (2), hydraulic cylinders (122) being symmetrically arranged on both sides of the mounting plate, first springs (123) being sleeved on the hydraulic cylinders (122), the output ends of the hydraulic cylinders (122) being connected to a second mounting plate (124), fixed blocks (126) being symmetrically arranged on both sides of the second mounting plate (124), and an extrusion roller (125) being movably arranged between the two fixed blocks (126).
4. A high-temperature dyeing device for hook-and-loop fasteners according to claim 1, characterized in that, Further comprising an adjustment assembly, the adjustment assembly being arranged below the extrusion assembly (12), the adjustment assembly including a sliding groove (14), the sliding groove (14) being arranged on the side wall of the dyeing tank (2), one of the extrusion assemblies (12) being movably arranged in the sliding groove (14), an adjustment unit (13) being arranged below the sliding groove (14), and the adjustment unit (13) adjusting the position of the extrusion assembly (12) in the sliding groove (14).
5. The high-temperature dyeing device for hook-and-loop fasteners according to claim 4, characterized in that, The adjustment unit (13) includes a rotating shaft (132), the rotating shaft (132) being movably arranged inside the dyeing tank (2), an eccentric disc (133) being coaxially and fixedly connected to the rotating shaft (132), the two eccentric discs (133) being symmetrically arranged on the rotating shaft (132), and one end of the rotating shaft (132) passing through the side wall of the dyeing tank (2) and being coaxially and fixedly connected to a crank wheel (131).
6. The high-temperature dyeing device for hook-and-loop fasteners according to claim 1, characterized in that, Further comprising a recovery assembly (9), the recovery assembly (9) including a diversion hopper (901), the diversion hopper (901) being fixedly arranged at the bottom of the tank, a diversion pipe (902) being connected to the bottom of the diversion hopper (901), the other end of the diversion pipe (902) being connected to a filter (903), and the filter (903) being interconnected with the heater (6).
7. The high-temperature dyeing device for a hook-and-loop fastener according to claim 1, characterized in that, Further comprising air flow fans (10), the air flow fans (10) being linearly arrayed above the feed inlet (3) and the discharge outlet (4), and the air flow fans (10) all being arranged in the same direction.
Citation Information
Patent Citations
High -temperature dyeing device is used in production of thread gluing area
CN208104783U