Integrated inner-pull-rod-free large formwork device capable of rapidly erecting formwork
Through the integrated large formwork device without internal pull rods, lightweight, high-strength steel trusses and separate embedded parts design, the installation and dismantling problems of traditional internal pull rod forms under limited construction space and high-quality pouring are solved, and the rapid support and efficient turnover are achieved, and it is suitable for waterproof and clean water concrete projects.
Patent Information
- Application Number
- CN202422376809.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the case of high pressure on the concrete side, high casting quality requirements, limited construction space and high turnover efficiency requirements, the installation and dismantling of traditional inner tie rod formwork components consume time and labor-intensive labor and time costs, and affect the quality of concrete and construction difficulty.
The integrated large formwork device without internal pull rods is adopted, including formwork assembly, bottom anchor assembly, top tie assembly and oblique support. Through the integrated fast support mechanism, lightweight high-strength steel trusses and split embedded parts are used to avoid the installation and removal of the tie rods, ensuring the flexibility of the construction space and the casting quality.
It realizes rapid installation and removal of formwork, reduces labor and time costs, meets high-quality casting needs, adapts to construction space limitations, improves turnover efficiency, and is suitable for waterproof and clean water concrete projects.
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Figure CN223151640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of formwork application, in particular to an integrated large formwork device without internal tie rods for rapid formwork support. Background Art
[0002] In the construction of building concrete projects, wall cast-in-place large formworks usually need to be equipped with tie rods to balance the lateral pressure of concrete. However, when the lateral pressure of concrete is large, it is often necessary to increase the number of tie rods and reduce their spacing to meet the design requirements of formwork strength and stiffness.
[0003] This situation will lead to an increase in the collision points between the tie rods and the wall reinforcement, thus increasing the construction difficulty and having an adverse impact on the pouring quality of concrete. In addition, when the project requires the concrete to have waterproof performance or achieve the effect of fair-faced concrete, the holes left after removing the tie rods will affect the realization of these goals and increase the later treatment cost. The installation and removal of tie rods require sufficient operating space. If the construction space is insufficient, the installation and removal cannot be carried out smoothly. In addition, the process of installing and removing tie rods is time-consuming and laborious, increasing the labor and time costs. In the case of large lateral pressure of concrete, high requirements for pouring quality, limited construction space and high requirements for turnover efficiency, the traditional internal tie rod formwork components are not applicable enough.
[0004] Therefore, in view of the above problems, we propose an integrated large formwork component without internal tie rods for rapid formwork support to meet the needs of building construction. Content of the Utility Model
[0005] The purpose of the utility model is to provide an integrated large formwork device without internal tie rods for rapid formwork support, which solves the problems that the process of installing and removing tie rods is time-consuming and laborious, increasing the labor and time costs, and in the case of large lateral pressure of concrete, high requirements for pouring quality, limited construction space and high requirements for turnover efficiency, the traditional internal tie rod formwork components are not applicable enough.
[0006] To achieve the above purpose, an integrated large formwork device without internal tie rods for rapid formwork support adopted by the utility model includes an integrated rapid formwork support mechanism. The integrated rapid formwork support mechanism includes a formwork component, a bottom anchoring component, a top tying component and an inclined support. The bottom anchoring component is detachably connected to the formwork component and is located below the formwork component. The top tying component is detachably connected to the formwork component and is located above the formwork component. The inclined support is detachably connected to the formwork component and is located on one side of the formwork component.
[0007] Among them, the formwork component includes a wooden formwork and a steel truss. The steel truss is detachably connected to the inclined support and is located on one side of the inclined support. The steel truss is arranged between the top tie component and the bottom anchorage component. The wooden formwork is detachably connected to the steel truss and is located on the side of the steel truss away from the inclined support.
[0008] Among them, the steel truss further includes vertical double C-shaped steel, C-shaped steel stiffeners, rectangular tube stiffeners, double angle steel stiffeners and hooks. The vertical double C-shaped steel is detachably connected to the inclined support and is located on one side of the inclined support. The C-shaped steel stiffeners are detachably connected to the vertical double C-shaped steel and are located on the side of the vertical double C-shaped steel away from the inclined support. The rectangular tube stiffeners are detachably connected to the vertical double C-shaped steel and are located above the vertical double C-shaped steel. The double angle steel stiffeners and the hooks are fixedly connected to the C-shaped steel stiffeners and are located on one side of the C-shaped steel stiffeners. The C-shaped steel stiffeners are vertically arranged with the vertical double C-shaped steel. The hooks are detachably connected to the top tie component and are located below the top tie component. The hooks are arranged on the vertical double C-shaped steel, and the hooks are arranged on one side of the rectangular tube stiffeners.
[0009] Among them, the bottom anchorage component includes an embedded part group, a bottom anchorage support, a bottom tie and a bottom compression beam. The bottom anchorage support is detachably connected to the vertical double C-shaped steel and is located below the vertical double C-shaped steel. The embedded part group is detachably connected to the bottom anchorage support and is located below the bottom anchorage support. The bottom tie is detachably connected to the bottom anchorage support and is located on one side of the bottom anchorage support. The bottom tie is vertically arranged with the embedded part group. The bottom compression beam is arranged on the outer surface of the bottom tie.
[0010] Among them, the top tie component includes a top tie and a top compression beam. The top compression beam is detachably connected to the hooks and is located above the hooks. The top tie is fixedly connected to the top compression beam and is located on one side of the top compression beam. The top tie is vertically arranged with the top compression beam.
[0011] An integrated large formwork device with quick formwork support and no internal tie rods for the utility model includes an integrated quick formwork support mechanism. The integrated quick formwork support mechanism includes a formwork assembly, a bottom anchoring assembly, a top tying assembly, and an inclined support. The bottom anchoring assembly is detachably connected to the formwork assembly and is located below the formwork assembly. The top tying assembly is detachably connected to the formwork assembly and is located above the formwork assembly. The inclined support is detachably connected to the formwork assembly and is located on one side of the formwork assembly. Thus, it effectively solves the problems that the process of installing and removing tie rods is time-consuming and laborious, increasing the labor and time costs, and the traditional internal tie rod formwork assembly is not suitable enough in the cases of large concrete side pressure, high pouring quality requirements, limited construction space, and high turnover efficiency requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0013] Figure 1 is the overall structural schematic diagram of the present utility model.
[0014] Figure 2 is the front view of the formwork assembly of the present utility model.
[0015] Figure 3 is the structural schematic diagram of the bottom anchoring assembly of the present utility model.
[0016] Figure 4 is the structural schematic diagram of the top tying assembly of the present utility model.
[0017] 1 - formwork assembly, 11 - wooden formwork, 12 - steel truss, 121 - vertical double C-shaped steel, 122 - C-shaped steel stiffener, 123 - rectangular tube stiffener, 124 - double angle steel stiffener, 125 - lifting hook, 2 - bottom anchoring assembly, 21 - embedment group, 22 - bottom anchoring support, 23 - bottom tying member, 24 - bottom pressing beam, 3 - top tying assembly, 31 - top tying member, 32 - top pressing beam, 4 - inclined support. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.
[0019] Please refer to Figures 1 to 4 , Figure 1 which is the overall structural schematic diagram of the present utility model, Figure 2 which is the front view of the formwork assembly of the present utility model, Figure 3 which is the structural schematic diagram of the bottom anchoring assembly of the present utility model, Figure 4 which is the structural schematic diagram of the top tie-in assembly of the present utility model.
[0020] The present utility model provides an integrated large formwork device without internal tie rods for rapid formwork support, which includes an integrated rapid formwork support mechanism. The integrated rapid formwork support mechanism includes a formwork assembly 1, a bottom anchoring assembly 2, a top tie-in assembly 3, and an inclined support 4. The formwork assembly 1 includes a wooden formwork 11 and a steel truss 12. The steel truss 12 further includes vertical double C-shaped steels 121, C-shaped steel stiffeners 122, rectangular tube stiffeners 123, double angle steel stiffeners 124, and a lifting hook 125. The bottom anchoring assembly 2 includes an embedded part group 21, a bottom anchoring support 22, a bottom tie-in 23, and a bottom pressing beam 24. The top tie-in assembly 3 includes a top tie-in 31 and a top pressing beam 32. By the foregoing solution, the process of installing and removing tie rods is time-consuming and laborious, increasing the labor and time costs. In the case of large concrete side pressure, high pouring quality requirements, limited construction space, and high turnover efficiency requirements, the traditional internal tie rod formwork assembly 1 is not applicable enough. It can be understood that the wooden formwork 11 and the steel truss 12 in the foregoing solution are connected by horizontal back ribs. The embedded part group 21 is pre-embedded according to the design requirements. The bottom position of the formwork is fixed by the bottom anchoring assembly 2, the top of the formwork is fixed by the top tie-in system, and the inclined support 4 is connected to ensure the overall stability of the formwork assembly 1. The steel truss 12 in the large formwork assembly 1 uses lightweight and high-strength materials, which not only ensures safety but also effectively solves the problem of insufficient construction operation space. The formwork main body does not need to install and remove tie bolts, and can meet the engineering requirements of waterproof requirements or the pursuit of fair-faced concrete effect. The steel truss 12 and the large formwork have a high overall integration degree. After assembly, the overall installation and removal and turnover use can be realized, which is very convenient. The embedded part group 21 and the frame body are designed in a separated manner, which can flexibly avoid the bottom slab steel bars or other obstacles that hinder the embedding of the embedded parts. The construction is convenient and does not affect the overall anchoring force of the anchoring assembly.
[0021] For this specific embodiment, the bottom anchoring assembly 2 is detachably connected to the formwork assembly 1 and is located below the formwork assembly 1. The top tie-in assembly 3 is detachably connected to the formwork assembly 1 and is located above the formwork assembly 1. The inclined support 4 is detachably connected to the formwork assembly 1 and is located on one side of the formwork assembly 1. The inclined support 4 is connected to the horizontal back rib to form a triangular stable structure with the formwork assembly 1.
[0022] Among them, the steel truss 12 is detachably connected to the inclined support 4 and is located on one side of the inclined support 4. Moreover, the steel truss 12 is arranged between the top tie assembly 3 and the bottom anchorage assembly 2. The wooden formwork 11 is detachably connected to the steel truss 12 and is located on the side of the steel truss 12 away from the inclined support 4. The wooden formwork 11 and the steel truss 12 are connected by horizontal backing ribs to form the formwork assembly 1.
[0023] Secondly, the vertical double C-shaped steel 121 is detachably connected to the inclined support 4 and is located on one side of the inclined support 4. The C-shaped steel stiffening rib 122 is detachably connected to the vertical double C-shaped steel 121 and is located on the side of the vertical double C-shaped steel 121 away from the inclined support 4. The rectangular tube stiffening rib 123 is detachably connected to the vertical double C-shaped steel 121 and is located above the vertical double C-shaped steel 121. The double angle steel stiffening rib 124 and the lifting hook 125 are fixedly connected to the C-shaped steel stiffening rib 122 and are located on one side of the C-shaped steel stiffening rib 122. And the C-shaped steel stiffening rib 122 is vertically arranged with the vertical double C-shaped steel 121. The lifting hook 125 is detachably connected to the top tie assembly 3 and is located below the top tie assembly 3. The lifting hook 125 is arranged on the vertical double C-shaped steel 121, and the lifting hook 125 is arranged on one side of the rectangular tube stiffening rib 123.
[0024] Meanwhile, the bottom anchorage support 22 is detachably connected to the vertical double C-shaped steel 121 and is located below the vertical double C-shaped steel 121. The embedded part group 21 is detachably connected to the bottom anchorage support 22 and is located below the bottom anchorage support 22. The bottom tie member 23 is detachably connected to the bottom anchorage support 22 and is located on one side of the bottom anchorage support 22. And the bottom tie member 23 is vertically arranged with the embedded part group 21. The bottom pressing beam 24 is arranged on the outer surface of the bottom tie member 23. The embedded part group 21 needs to be buried in advance according to the design requirements. After the formwork is supported, the bottom anchorage support 22 and the bottom pressing beam 24 are installed. The bottom of the formwork is fixed through the bottom tie member 23. The lateral pressure of the concrete on the lower part of the formwork is borne by the bottom anchorage assembly 2.
[0025] In addition, the top pressing beam 32 is detachably connected to the lifting hook 125 and is located above the lifting hook 125. The top tie member 31 is fixedly connected to the top pressing beam 32 and is located on one side of the top pressing beam 32. Moreover, the top tie member 31 is vertically arranged with respect to the top pressing beam 32. The strength and spacing of the tie rod need to be determined according to the design requirements. After the formwork is set up, the top pressing beam 32 is installed, and then the formwork is fixed through the top tie member 31. Since the tie member is connected and fixed to the top pressing beam 32, the position adjustment of the tie member is convenient, and the upper side pressure of the concrete is borne by the top tie assembly 3.
[0026] When the present utility model is in use, the wooden formwork 11 and the steel truss 12 are connected through horizontal backing ribs. The embedded part group 21 is pre-embedded according to the design requirements. The bottom position of the formwork is fixed through the bottom anchoring assembly 2, and the top of the formwork is fixed through the top tie system. The connecting diagonal brace 4 ensures the overall stability of the formwork assembly 1. The steel truss 12 in the large formwork assembly 1 adopts a lightweight and high-strength material, which not only ensures safety but also effectively solves the problem of insufficient construction operation space. The formwork main body does not need to install and remove the tension bolts, which can meet the engineering requirements of waterproof requirements or the pursuit of fair-faced concrete effect. The integration degree of the steel truss 12 and the large formwork is high. After assembly, the whole can be installed and removed for turnover use, which is very convenient. The embedded part group 21 and the frame body are designed in a separated manner, which can flexibly avoid the bottom plate steel bars or other obstacles that prevent the embedding of the embedded parts. The construction is convenient and does not affect the overall anchoring force of the anchoring assembly.
[0027] The above-disclosed is only a preferred embodiment of the present utility model. Of course, it cannot be used to limit the scope of rights of the present utility model. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present utility model still fall within the scope covered by the utility model.
Claims
1. An integrated large formwork device without internal tie rods for rapid formwork support, characterized in that it includes an integrated rapid formwork support mechanism, and the integrated rapid formwork support mechanism includes a formwork assembly, a bottom anchoring assembly, a top tie assembly and an inclined support. The bottom anchoring assembly is detachably connected to the formwork assembly and is located below the formwork assembly. The top tie assembly is detachably connected to the formwork assembly and is located above the formwork assembly. The inclined support is detachably connected to the formwork assembly and is located on one side of the formwork assembly.
2. The integrated large formwork device without internal tie rods for rapid formwork support according to claim 1, characterized in that the formwork assembly includes a wooden formwork and a steel truss. The steel truss is detachably connected to the inclined support and is located on one side of the inclined support, and the steel truss is arranged between the top tie assembly and the bottom anchoring assembly. The wooden formwork is detachably connected to the steel truss and is located on the side of the steel truss away from the inclined support.
3. The integrated large formwork device without internal tie rods for rapid formwork support according to claim 2, characterized in that the steel truss further includes vertical double C-shaped steel, C-shaped steel stiffeners, rectangular tube stiffeners, double angle steel stiffeners and lifting hooks. The vertical double C-shaped steel is detachably connected to the inclined support and is located on one side of the inclined support. The C-shaped steel stiffeners are detachably connected to the vertical double C-shaped steel and are located on the side of the vertical double C-shaped steel away from the inclined support. The rectangular tube stiffeners are detachably connected to the vertical double C-shaped steel and are located above the vertical double C-shaped steel. The double angle steel stiffeners and the lifting hooks are fixedly connected to the C-shaped steel stiffeners and are located on one side of the C-shaped steel stiffeners, and the C-shaped steel stiffeners are perpendicular to the vertical double C-shaped steel. The lifting hook is detachably connected to the top tie assembly and is located below the top tie assembly. The lifting hook is arranged on the vertical double C-shaped steel, and the lifting hook is arranged on one side of the rectangular tube stiffeners.
4. The integrated large formwork device without internal tie rods for rapid formwork support according to claim 3, characterized in that the bottom anchoring assembly includes an embedded part group, a bottom anchoring support, a bottom tie and a bottom pressing beam. The bottom anchoring support is detachably connected to the vertical double C-shaped steel and is located below the vertical double C-shaped steel. The embedded part group is detachably connected to the bottom anchoring support and is located below the bottom anchoring support. The bottom tie is detachably connected to the bottom anchoring support and is located on one side of the bottom anchoring support, and the bottom tie is perpendicular to the embedded part group. The bottom pressing beam is arranged on the outer surface of the bottom tie.
5. The integrated large formwork device without internal tie rods for rapid formwork support according to claim 4, characterized in that the top tie assembly includes a top tie and a top pressing beam. The top pressing beam is detachably connected to the lifting hook and is located above the lifting hook. The top tie is fixedly connected to the top pressing beam and is located on one side of the top pressing beam, and the top tie is perpendicular to the top pressing beam.