Refractory brick prefabricated part

Through the combined structure of support cylinder, threaded column, nut and plywood, the problem of refractory bricks prone to collapse in high temperature environments is solved, the stable connection and easy disassembly of refractory bricks is achieved, and the safety and stability of use are improved.

CN223154010UActive Publication Date: 2025-07-25HENAN YUCHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422031362.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-25
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Traditional refractory bricks are prone to cracking and pile-up collapse in high temperature environments, which affects the safety and stability of use.

Method used

The combined structure of support cylinder, threaded column, nut and clamp is adopted. Through threaded connection and plug-in coordination, the brick body and support cylinder are ensured to be firmly connected, and the arc-shaped design and integrated refractory material are used to improve connection stability.

Benefits of technology

Effectively prevent bricks from collapse, improve the assembly and replacement of refractory bricks, and enhance the stability and safety of long-term use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of refractory bricks, in particular to a refractory brick prefabricated part which comprises a supporting cylinder, a plurality of threaded columns are fixed on the outer wall of the supporting cylinder, and the outer walls of the threaded columns are in threaded connection with nuts. A plurality of brick bodies are further mounted outside the supporting cylinder; inserting blocks are fixed to the positions, close to one corner, of the two side walls of the brick body, inserting grooves are formed in one sides of the inserting blocks, and the inserting blocks can be matched with the adjacent inserting grooves in an inserted mode. Clamping plates are mounted on the outer walls of the brick body; under the support of the support cylinder, the problem of collapse after a plurality of brick bodies are piled up can be prevented, through the arrangement of the threaded column, the nut and the clamping plate, not only is the connection firmness between the brick bodies and the support cylinder ensured, but also the mounting mode has the advantage of easiness in disassembly and assembly, not only is the convenience in assembly of the refractory brick improved, but also the service life of the refractory brick is prolonged. The damaged refractory bricks can be conveniently replaced; the design improves the long-term use stability of the refractory brick and improves the use safety of the refractory brick.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory bricks, and specifically relates to a refractory brick prefabricated part. Background Technique

[0002] Refractory brick prefabricated parts, also known as refractory precast bricks, are refractory products made of refractory castables. They are usually cast or pressed on-site, then dried or sintered and solidified in the factory, and finally transported to the site for installation. Since refractory brick prefabricated parts have good heat insulation, wear resistance, corrosion resistance, etc. in high-temperature environments, they are important building materials for high-temperature equipment. Currently, refractory brick prefabricated parts are widely used in tunnel kilns, oil refineries, metallurgical industries, etc.

[0003] When traditional refractory bricks are used, such as using refractory bricks to build flues, a large number of refractory bricks will be stacked vertically and fixed by castables. However, in actual use, due to the long-term influence of high temperature on castables, etc., the castables are prone to cracking, and at the same time, due to the self-weight of the refractory bricks, etc., the stacked refractory bricks are prone to collapse. In view of this, we propose a refractory brick prefabricated part. Content of the Utility Model

[0004] The purpose of the utility model is to provide a refractory brick prefabricated part to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A refractory brick prefabricated part includes a support cylinder, and a plurality of threaded columns are fixed on the outer wall of the support cylinder, and nuts are threadedly connected to the outer walls of the threaded columns;

[0007] A plurality of brick bodies are further installed outside the support cylinder, and the combined shape of the plurality of brick bodies is annular; insertion blocks are fixed at one corner near both side walls of the brick body, a slot is opened on one side of the insertion block, and the insertion block can be inserted and matched with the adjacent slot; two connection holes are opened on the outer wall of the brick body, and the threaded column passes through the corresponding connection hole;

[0008] Clamping plates are installed on the outer walls of the brick bodies, the clamping plates are pressed against the outer walls of the brick bodies, two fixing holes are opened on the clamping plates, the threaded columns pass through the corresponding fixing holes, and the nuts are pressed against the outer walls of the clamping plates.

[0009] As a preferred technical solution of the utility model, a plurality of positioning grooves are further opened on the outer wall of the brick body, and a plurality of positioning blocks are fixed on the side wall of the clamping plate close to the brick body, and the positioning blocks are inserted and matched with the corresponding positioning grooves.

[0010] As a preferred technical solution of the utility model, two heat dissipation grooves are opened on both sides of the outer wall of the brick body, and the heat dissipation grooves penetrate through the brick body.

[0011] As a preferred technical solution of the present utility model, the overall shape of the brick body is arc-shaped, and the inner wall of the brick body fits the outer wall of the support cylinder.

[0012] As a preferred technical solution of the present utility model, the overall shape of the clamping plate is arc-shaped, and the clamping plate and the positioning block are integrally formed.

[0013] As a preferred technical solution of the present utility model, the cross-sectional shape of the support cylinder is annular, and the threaded column is tightly welded to the support cylinder.

[0014] As a preferred technical solution of the present utility model, the brick body and the insertion block are integrally formed, and both the brick body and the insertion block are made of refractory materials.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] By arranging the support cylinder and the brick body combined into a ring outside the support cylinder: with the support of the support cylinder, it can prevent the problem of collapse after multiple brick bodies are stacked. By arranging the threaded column, nut and clamping plate, it not only ensures the connection reliability between the brick body and the support cylinder, but also this installation method has the advantages of easy disassembly and assembly, which not only improves the convenience of assembling the refractory bricks, but also facilitates the replacement of damaged refractory bricks; this design improves the stability of the refractory bricks during long-term use and improves the use safety of the refractory bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 is the structural schematic diagram of the support cylinder in the present utility model;

[0019] Figure 3 is the partial structural schematic diagram of the present utility model;

[0020] Figure 4 is the structural schematic diagram of the brick body in the present utility model;

[0021] Figure 5 is the structural schematic diagram of the clamping plate in the present utility model;

[0022] In the figure:

[0023] 1, support cylinder; 10, threaded column; 11, nut;

[0024] 2, brick body; 20, slot; 21, insertion block; 22, heat dissipation slot; 23, connection hole; 24, positioning slot;

[0025] 3, clamping plate; 30, positioning block; 31, fixing hole. Detailed implementation mode

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0027] This embodiment provides a technical solution:

[0028] Please refer to Figures 1-5 As shown, a refractory brick prefabricated part includes a support cylinder 1. A plurality of threaded columns 10 are fixed on the outer wall of the support cylinder 1, and nuts 11 are threadedly connected to the outer walls of the threaded columns 10; A plurality of brick bodies 2 are also installed outside the support cylinder 1, and the combined shape of the plurality of brick bodies 2 is annular; Plug blocks 21 are fixed at both side walls of the brick body 2 near one corner. A slot 20 is opened on one side of the plug block 21, and the plug block 21 can be inserted and matched with the adjacent slot 20; Two connecting holes 23 are opened on the outer wall of the brick body 2, and the threaded column 10 passes through the corresponding connecting hole 23; Clamping plates 3 are installed on the outer walls of the brick bodies 2. The clamping plates 3 press against the outer walls of the brick bodies 2. Two fixing holes 31 are opened on the clamping plates 3, the threaded column 10 passes through the corresponding fixing holes 31, and the nut 11 presses against the outer wall of the clamping plate 3.

[0029] In this embodiment, a plurality of positioning grooves 24 are also opened on the outer wall of the brick body 2, and a plurality of positioning blocks 30 are fixed on one side wall of the clamping plate 3 close to the brick body 2, and the positioning blocks 30 are inserted and matched with the corresponding positioning grooves 24. The insertion design of the positioning groove 24 and the positioning block 30 can ensure the accurate alignment between the brick body 2 and the clamping plate 3, avoid misalignment or deviation during the installation process, and improve the stability and assembly efficiency of the overall structure.

[0030] In this embodiment, two heat dissipation grooves 22 are opened on both sides of the outer wall of the brick body 2, and the heat dissipation grooves 22 penetrate the brick body 2. The design of the heat dissipation grooves helps to accelerate the dissipation of heat inside the brick body 2. By effectively dissipating heat, the service life of the brick body 2 can be extended.

[0031] In this embodiment, the overall shape of the brick body 2 is arc-shaped, and the inner wall of the brick body 2 fits against the outer wall of the support cylinder 1. The arc-shaped design enables the brick body 2 to better fit against the outer wall of the support cylinder 1, reduces gaps and voids, and improves the stability of the overall structure.

[0032] In this embodiment, the overall shape of the clamping plate 3 is arc-shaped, and the clamping plate 3 and the positioning block 30 are of an integrally formed structure. The arc-shaped design is conducive to the clamping plate 3 better fitting against the brick body 2, improving the stability of the installation structure, and the integrally formed structure increases the connection reliability between the clamping plate 3 and the positioning block 30.

[0033] In this embodiment, the cross-sectional shape of the support cylinder 1 is annular, and the threaded column 10 is tightly welded to the support cylinder 1. The annular design is beneficial for the support cylinder 1 to provide a better support effect on multiple brick bodies 2, and the tight welding method ensures the connection strength between the support cylinder 1 and the threaded column 10.

[0034] In this embodiment, the brick body 2 and the insertion block 21 are integrally formed structures, and both the brick body 2 and the insertion block 21 are made of refractory materials. The integrally formed brick body 2 and insertion block 21 have better structural strength, ensuring the connection stability between the brick body 2 and the insertion block 21, and thus ensuring the service life of the brick body 2 and the insertion block 21. The selection of refractory materials can ensure the fire resistance of the brick body 2.

[0035] It should be added that the support cylinder 1 in this embodiment is made of stainless steel. Stainless steel not only has the advantages of corrosion resistance and high strength, but also has good high-temperature resistance. It can maintain good mechanical properties and stability in high-temperature environments. Therefore, using this material for the support cylinder 1 ensures the performance and service life of the support cylinder 1.

[0036] During specific use, the user first inserts the connection hole 23 on the brick body 2 onto the threaded column 10. The threaded column 10 then passes through the connection hole 23. At this time, the inner wall of the brick body 2 is in contact with the inner wall of the support cylinder 1. Then, the user inserts the fixing hole 31 onto the threaded column 10. The threaded column 10 then passes through the fixing hole 31. Next, the user tightens the nut 11 on the threaded column 10. The nut 11 then presses against the clamping plate 3, and the brick body 2 is fixedly connected to the support cylinder 1. Finally, the user repeats the above steps and sequentially installs multiple brick bodies 2.

[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A refractory brick precast member, comprising a support cylinder (1), characterized in that: A plurality of threaded posts (10) are fixed to the outer wall of the support cylinder (1), and nuts (11) are threadedly connected to the outer walls of the threaded posts (10); A plurality of brick bodies (2) are further installed outside the support cylinder (1), and the combined shape of the plurality of brick bodies (2) is annular; insertion blocks (21) are fixed to both side walls of the brick body (2) near one corner, a slot (20) is formed on one side of the insertion block (21), and the insertion block (21) can be inserted and matched with the adjacent slot (20); two connection holes (23) are formed in the outer wall of the brick body (2), and the threaded post (10) passes through the corresponding connection hole (23); Clamping plates (3) are installed on the outer walls of the brick bodies (2), the clamping plates (3) are pressed against the outer walls of the brick bodies (2), two fixing holes (31) are formed in the clamping plates (3), the threaded post (10) passes through the corresponding fixing hole (31), and the nut (11) is pressed against the outer wall of the clamping plate (3).

2. The refractory brick preform according to claim 1, wherein: A plurality of positioning grooves (24) are further formed in the outer wall of the brick body (2), and a plurality of positioning blocks (30) are fixed to one side wall of the clamping plate (3) close to the brick body (2), and the positioning blocks (30) are inserted and matched with the corresponding positioning grooves (24).

3. The refractory brick preform according to claim 1, characterized in that: Two heat dissipation grooves (22) are formed in the outer wall of the brick body (2) at both sides, and the heat dissipation grooves (22) penetrate through the brick body (2).

4. The refractory brick prefabricated part according to claim 1, characterized in that: The overall shape of the brick body (2) is arc-shaped, and the inner wall of the brick body (2) is attached to the outer wall of the support cylinder (1).

5. The refractory brick preform according to claim 1, characterized in that: The overall shape of the clamping plate (3) is arc-shaped, and the clamping plate (3) and the positioning block (30) are of an integrally formed structure.

6. The refractory brick preform according to claim 1, characterized in that: The cross-sectional shape of the support cylinder (1) is annular, and the threaded post (10) is tightly welded to the support cylinder (1).

7. The refractory brick preform according to claim 1, characterized in that: The brick body (2) and the insertion block (21) are of an integrally formed structure, and both the brick body (2) and the insertion block (21) are made of refractory materials.