Terminal insertion depth detection mechanism

By designing the terminal insertion depth detection mechanism, the problem of lack of supporting detection devices in the prior art is solved, automated inspection is realized, production efficiency and product quality are improved, and costs are reduced.

CN223154247UActive Publication Date: 2025-07-25DONGGUAN KAIFANTE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421971424.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-07-25
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing terminal production lines lack the terminal insertion depth detection mechanism used with riveting equipment, resulting in low automation production efficiency, low product pass rate and high cost.

Method used

A terminal insertion depth detection mechanism is designed, including a frame, a telescopic driver, a mounting plate and a detection component. Through the coordination of a detection socket, a detection rod and a signal acquisition member, an automatic detection of the terminal insertion depth is achieved.

Benefits of technology

It improves the level of automated production, reduces production costs, improves product qualification rate, improves product quality, and saves resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a terminal insertion depth detection mechanism which comprises a rack, a telescopic driver, a mounting plate and a detection assembly. The telescopic driver is fixedly connected with the rack; the mounting plate is in transmission connection with the telescopic driver; the detection assembly is arranged on the mounting plate, the detection assembly comprises a detection socket, a detection rod and a signal acquisition component, the detection socket is connected to the mounting plate, the detection socket is provided with a plugging groove along the axial direction, the detection rod is slidably arranged in the detection socket, and the signal acquisition component is connected with the detection rod. The signal acquisition component is slidably connected with the mounting plate, and the signal acquisition component is arranged at one end, far away from the detection socket, of the detection rod. According to the utility model, the terminal insertion depth detection can be automatically completed, the automation level is effectively improved, the production efficiency is improved, the production cost is reduced, the product percent of pass can be effectively improved, the product quality is improved, and unnecessary resource waste is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of terminal production equipment, in particular to a terminal insertion depth detection mechanism. Background Art

[0002] A terminal is a component for connecting a storage battery to an external conductor. In electrotechnics, a terminal mostly refers to a wiring terminal, also called a connection terminal, and its types include single-hole, double-hole, socket, etc. Their main functions are to transmit electrical signals or conduct electricity. When a terminal is used for transmitting electrical signals and conducting electricity, it is necessary to detect the installation length of the inner core of the terminal to ensure the best transmission quality and service life.

[0003] The existing terminal production is completed by an automatic terminal production line. In order to improve the qualification rate of terminals produced by the automatic production line, the installation length of the inner core of the terminal is detected before riveting and welding. At present, there is no terminal insertion depth detection mechanism that can be used in conjunction with a riveting device. Summary of the Utility Model

[0004] Based on this, in view of the problem that there is no terminal insertion depth detection mechanism that can be used in conjunction with a riveting device at present, it is necessary to provide a terminal insertion depth detection mechanism.

[0005] A terminal insertion depth detection mechanism includes:

[0006] A frame;

[0007] A telescopic driver fixedly connected to the frame;

[0008] A mounting plate drivably connected to the telescopic driver; and

[0009] A detection component disposed on the mounting plate. The detection component includes a detection socket, a detection rod, and a signal acquisition member. The detection socket is connected to the mounting plate. The detection socket is provided with a plugging groove along its axial direction. The detection rod is slidably disposed in the detection socket. The signal acquisition member is slidably connected to the mounting plate and is disposed at an end of the detection rod away from the detection socket.

[0010] The above terminal insertion depth detection mechanism can automatically complete the detection of the terminal insertion depth through the cooperation of the frame, the telescopic driver, the mounting plate, and the detection component, effectively improving the automation level, production efficiency, and reducing production costs. At the same time, it can also effectively improve the product qualification rate, improve product quality, and save unnecessary resource waste.

[0011] In one embodiment, the detection component further includes a fixing plate and a sliding plate. The fixing plate is fixedly connected to the mounting plate. The fixing plate is provided with a sliding groove, and the sliding plate is slidably disposed in the sliding groove. The detection socket, the detection rod, and the signal acquisition member are all disposed on the sliding plate.

[0012] In one embodiment, the detection socket includes a housing and a limiting block. The housing is fixedly connected to the sliding plate, the limiting block is embedded in the housing, and the detection rod slidably passes through the limiting block.

[0013] In one embodiment, the detection rod includes a main detection rod, a front elastic member, and a fixing sleeve. The main detection rod includes a probe head and a connecting portion connecting the probe head. The connecting portion passes through the fixing sleeve. The front elastic member is sleeved outside the connecting portion. One end of the front elastic member abuts against the probe head, and the other end of the front elastic member abuts against the fixing sleeve. The fixing sleeve is fixedly connected to the limiting block, and the end of the connecting portion away from the probe head passes through the fixing sleeve and abuts against the signal acquisition member.

[0014] In one embodiment, the detection component further includes a mounting seat. The mounting seat is slidably disposed on the sliding plate along the length direction of the sliding plate. The mounting seat includes a main seat portion, a mounting portion connecting the main seat portion, and an abutting portion connecting the main seat portion. The main seat portion is provided with a sliding strip, and the sliding plate is provided with a sliding groove adapted to the sliding strip. The mounting portion and the abutting portion are respectively disposed at two ends of the main seat portion, and the signal acquisition member is mounted on the mounting portion.

[0015] In one embodiment, the signal acquisition member includes a main member, a rear elastic member, a retaining piece, and a mounting bolt. The main member includes a contact portion, a limiting portion connecting the contact portion, and a sleeved portion connecting the limiting portion. The mounting portion is provided with a limiting groove, a mounting groove, and a through hole along the length direction of the sliding plate. The limiting groove, the mounting groove, and the through hole communicate with each other. The rear elastic member is sleeved outside the sleeved portion and is disposed in the mounting groove in front. One end of the rear elastic member abuts against the bottom of the mounting groove, and the other end of the rear elastic member abuts against the limiting portion. The end of the sleeved portion away from the limiting portion passes through the through hole and is screwed with the mounting bolt. The retaining piece is disposed between the mounting bolt and the mounting portion.

[0016] In one embodiment, the terminal insertion depth detection mechanism further includes a buffer assembly. The buffer assembly includes a buffer. The buffer is fixedly disposed on the sliding plate, and the buffer head of the buffer abuts against the abutting portion.

[0017] In one embodiment, the buffer assembly further includes a buffer spring, one end of the buffer spring abuts against the fixed plate, and the other end of the buffer spring abuts against the sliding plate.

[0018] In one embodiment, the telescopic driver is a telescopic cylinder. Description of the Drawings

[0019] Figure 1 It is an assembly structure diagram of a terminal insertion depth detection mechanism in an embodiment of the present invention;

[0020] Figure 2 It is Figure 1 a cross-sectional view of part A-A in

[0021] Figure 3 It is as Figure 1 shown in the assembly structure diagram of the detection component and the terminal to be measured in the terminal insertion depth detection mechanism;

[0022] Figure 4 It is as Figure 1 shown in the structure diagram of the detection rod in the terminal insertion depth detection mechanism;

[0023] Figure 5 It is as Figure 1 shown in the structure diagram of the mounting base in the terminal insertion depth detection mechanism;

[0024] Figure 6 It is as Figure 1 shown in the structure diagram of the main component in the terminal insertion depth detection mechanism.

[0025] The meanings of the reference numerals in the drawings are as follows:

[0026] 100 - Terminal insertion depth detection mechanism;

[0027] 10 - Frame;

[0028] 20 - Telescopic driver;

[0029] 30 - Mounting plate;

[0030] 40 - Detection component, 41 - Fixed plate, 411 - Sliding groove, 42 - Sliding plate, 43 - Detection socket, 431 - Outer shell, 432 - Limiting block, 433 - Insertion slot, 44 - Detection rod, 441 - Main detection rod, 4411 - Probe head, 4412 - Connection part, 442 - Front elastic part, 443 - Fixed sleeve, 45 - Mounting seat, 451 - Main seat part, 452 - Mounting part, 4521 - Limiting groove, 4522 - Mounting groove, 453 - Contact part, 454 - Slide bar, 46 - Signal acquisition component, 461 - Main component, 4611 - Contact part, 4612 - Limiting part, 4613 - Sleeve part, 462 - Rear elastic part, 463 - Flap, 464 - Mounting bolt;

[0031] 50 - Buffer component, 51 - Buffer, 52 - Buffer spring;

[0032] 200 - Terminal to be measured, 201 - Wiring harness. Detailed implementation manner

[0033] In order to make the above - mentioned objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manner of the present utility model is given in conjunction with the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0034] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.

[0035] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.

[0036] In the present utility model, unless otherwise clearly stipulated and defined, terms such as "installation", "connection", "linkage", "fixation" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the internal communication between two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model may be understood according to specific circumstances.

[0037] In the present utility model, unless otherwise clearly stipulated and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal level than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal level than the second feature.

[0038] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it may be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation.

[0039] Please refer to Figure 1 , which is a terminal insertion depth detection mechanism 100 according to an embodiment of the present utility model, including a frame 10, a telescopic driver 20, a mounting plate 30 and a detection component 40. The telescopic driver 20 is fixedly arranged on the frame 10. The mounting plate 30 is in transmission connection with the telescopic driver 20. The detection component 40 is arranged on the mounting plate 30. The telescopic driver 20 is a telescopic cylinder.

[0040] Please refer to Figures 1 to 3, the detection component 40 includes a fixed plate 41, a sliding plate 42, a detection socket 43, a detection rod 44, a mounting seat 45 and a signal acquisition member 46. The fixed plate 41 is fixedly connected to the mounting plate 30. The fixed plate 41 is provided with a sliding groove 411. The sliding plate 42 is slidably disposed in the sliding groove 411. The detection socket 43 is fixedly connected to the sliding plate 42. The detection socket 43 includes a housing 431 and a limiting block 432. The housing 431 is fixedly connected to the sliding plate 42. The limiting block 432 is embedded in the housing 431. A plugging groove 433 for inserting a terminal to be detected is provided between the limiting block 432 and the housing 431. The detection rod 44 slidably penetrates through the limiting block 432.

[0041] Please refer to Figure 3 and Figure 4 , the detection rod 44 includes a detection main rod 441, a front elastic member 442 and a fixed sleeve 443. The detection main rod 441 includes a probe head portion 4411 and a connecting portion 4412 connecting the probe head portion 4411. The connecting portion 4412 penetrates through the fixed sleeve 443. The front elastic member 442 is sleeved outside the connecting portion 4412. One end of the front elastic member 442 abuts against the probe head portion 4411. The other end of the front elastic member 442 abuts against the fixed sleeve 443. The fixed sleeve 443 is fixedly connected to the limiting block 432. The end of the connecting portion 4412 away from the probe head portion 4411 passes through the fixed sleeve 443 and abuts against the signal acquisition member 46.

[0042] Please refer to Figure 3 and Figure 5 , the mounting seat 45 is slidably disposed on the sliding plate 42 along the length direction of the sliding plate 42. The mounting seat 45 includes a main seat portion 451, a mounting portion 452 connecting the main seat portion 451 and a abutting portion 453 connecting the main seat portion 451. The main seat portion 451 is provided with a sliding bar 454. The sliding plate 42 is provided with a sliding groove adapted to the sliding bar 454. The mounting portion 452 and the abutting portion 453 are respectively disposed at both ends of the main seat portion 451. The signal acquisition member 46 is mounted on the mounting portion 452.

[0043] Please refer to Figure 3 and Figure 6, the signal acquisition component 46 includes a main component 461, a rear elastic member 462, a retaining piece 463, and a mounting bolt 464. The main component 461 includes a contact portion 4611, a limiting portion 4612 connecting the contact portion 4611, and a sleeved portion 4613 connecting the limiting portion 4612. The mounting portion 452 is provided with a limiting groove 4521, a mounting groove 4522, and a through hole along the length direction of the sliding plate 42. The limiting groove 4521, the mounting groove 4522, and the through hole communicate with each other. The rear elastic member 462 is sleeved outside the sleeved portion 4613. The rear elastic member 462 is disposed in front in the mounting groove 4522. One end of the rear elastic member 462 abuts against the bottom of the mounting groove 4522, and the other end of the rear elastic member 462 abuts against the limiting portion 4612. The end of the sleeved portion 4613 away from the limiting portion 4612 passes through the through hole and is screwed with the mounting bolt 464. The retaining piece 463 is disposed between the mounting bolt 464 and the mounting portion 452.

[0044] Please refer to Figures 1 to 3 , the terminal insertion depth detection mechanism 100 further includes a buffer assembly 50. The buffer assembly 50 includes a buffer 51 and a buffer spring 52. The buffer 51 is fixedly disposed on the sliding plate 42, and the buffer head of the buffer 51 abuts against the abutting portion 453. The buffer spring 52 is disposed in the sliding groove 411. One end of the buffer spring 52 abuts against the fixed plate 41, and the other end of the buffer spring 52 abuts against the sliding plate 42. The buffer assembly 50 can effectively protect the detection assembly 40, effectively reduce the phenomenon that the detection assembly 40 is damaged due to accidental collision, and effectively extend the service life of the terminal insertion depth detection mechanism 100.

[0045] The working principle of the terminal insertion depth detection mechanism 100 in this embodiment: During operation, the terminal to be measured 200 reaches a predetermined position under the drive of the manipulator. The telescopic driver 20 drives the detection assembly 40 to move towards the terminal to be measured 200 until the terminal to be measured 200 is inserted into the insertion slot 433. The front end of the terminal to be measured 200 abuts against the limiting block 432. The signal acquisition component 46 drives the front end of the detection main rod 441 to extend into the terminal to be measured 200 by a certain depth. Since the abutting portion 453 of the detection main rod 441 always abuts against the contact portion 4611, at this time, please refer to Figure 2, when it is detected that the front end of the main rod 441 abuts against the wire harness 201 in the terminal 200 to be tested, the signal acquisition component 46 can send an electrical signal, and thus it can be concluded that the wire harness 201 is installed in place and the terminal 200 to be tested is a qualified product; when it is detected that the front end of the main rod 441 does not abut against the wire harness 201 in the terminal 200 to be tested, the signal acquisition component 46 cannot send an electrical signal, and thus it can be concluded that the wire harness 201 is not installed in place and the terminal 200 to be tested is a defective product. The signal acquisition component 46 sends an electrical signal to the main controller of the riveting equipment. After the main controller obtains this electrical signal, it drives the manipulator to clamp the terminal and enter the next process.

[0046] The beneficial effects of the present utility model are as follows: Through the cooperation of the frame 10, the telescopic driver 20, the mounting plate 30 and the detection component 40, it is possible to automatically complete the detection of the insertion depth of the terminal, effectively improve the automation level, improve the production efficiency, reduce the production cost, and at the same time can effectively improve the product qualification rate, improve the product quality, and save unnecessary resource waste.

[0047] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0048] The above-described embodiments only represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.

Claims

1. A terminal insertion depth detection mechanism, characterized in that, Comprising: Frame; A telescopic driver fixedly connected to the frame; A mounting plate drivingly connected to the telescopic driver; And A detection assembly disposed on the mounting plate, the detection assembly including a detection socket, a detection rod and a signal acquisition member. The detection socket is connected to the mounting plate. The detection socket is provided with a plugging groove along its axial direction. The detection rod is slidably disposed in the detection socket. The signal acquisition member is slidably connected to the mounting plate and is disposed at one end of the detection rod away from the detection socket.

2. The terminal insertion depth detection mechanism according to claim 1, characterized in that The detection assembly further includes a fixing plate and a sliding plate. The fixing plate is fixedly connected to the mounting plate. The fixing plate is provided with a sliding groove. The sliding plate is slidably disposed in the sliding groove. The detection socket, the detection rod and the signal acquisition member are all disposed on the sliding plate.

3. The terminal insertion depth detection mechanism according to claim 2, characterized in that, The detection socket includes a housing and a limiting block. The housing is fixedly connected to the sliding plate. The limiting block is embedded in the housing. The detection rod slidably passes through the limiting block.

4. The terminal insertion depth detection mechanism according to claim 3, characterized in that, The detection rod includes a detection main rod, a front elastic member and a fixing sleeve. The detection main rod includes a probe head and a connecting portion connecting the probe head. The connecting portion passes through the fixing sleeve. The front elastic member is sleeved outside the connecting portion. One end of the front elastic member abuts against the probe head. The other end of the front elastic member abuts against the fixing sleeve. The fixing sleeve is fixedly connected to the limiting block. The end of the connecting portion away from the probe head passes through the fixing sleeve and abuts against the signal acquisition member.

5. The terminal insertion depth detection mechanism according to claim 4, wherein The detection assembly further includes a mounting seat slidably disposed on the sliding plate along the length direction of the sliding plate. The mounting seat includes a main seat portion, a mounting portion connecting the main seat portion and a abutting portion connecting the main seat portion. The main seat portion is provided with a sliding strip. The sliding plate is provided with a sliding groove adapted to the sliding strip. The mounting portion and the abutting portion are respectively disposed at both ends of the main seat portion. The signal acquisition member is mounted on the mounting portion.

6. The terminal insertion depth detection mechanism according to claim 5, characterized in that, The signal acquisition member includes a main member, a rear elastic member, a retaining piece and a mounting bolt. The main member includes a contact portion, a limiting portion connecting the contact portion and a sleeved portion connecting the limiting portion. The mounting portion is provided with a limiting groove, a mounting groove and a through hole along the length direction of the sliding plate. The limiting groove, the mounting groove and the through hole communicate with each other. The rear elastic member is sleeved outside the sleeved portion and is disposed in the mounting groove. One end of the rear elastic member abuts against the bottom of the mounting groove. The other end of the rear elastic member abuts against the limiting portion. The end of the sleeved portion away from the limiting portion passes through the through hole and is screwed with the mounting bolt. The retaining piece is disposed between the mounting bolt and the mounting portion.

7. The terminal insertion depth detection mechanism according to claim 6, characterized in that, It further includes a buffer assembly. The buffer assembly includes a buffer. The buffer is fixedly disposed on the sliding plate. The buffer head of the buffer abuts against the abutting portion.

8. The terminal insertion depth detection mechanism according to claim 7, characterized in that, The buffer assembly further includes a buffer spring disposed in the sliding groove. One end of the buffer spring abuts against the fixed plate, and the other end of the buffer spring abuts against the sliding plate.

9. The terminal insertion depth detection mechanism according to claim 1, characterized in that, The telescopic driver is a telescopic cylinder.