Round comb plate comb ball head detection machine
By rationally laying out the workbench, reflector, placement rod and connecting plate components in the round comb ball head detection machine, the problems of unstable comb placement and incomplete detection are solved, efficient and accurate comb detection are achieved, and the intelligentization and detection accuracy of the production line are improved.
Patent Information
- Application Number
- CN202422139084.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-02
AI Technical Summary
During the inspection process of the existing round comb plate comb ball head detection machine, the comb is not placed stably enough, resulting in inaccurate detection results, and the coverage of the detector cannot cover all key detection points, which affects the detection accuracy and efficiency.
A round comb ball head detection machine is designed, including a workbench, reflector, placement rod, connecting rod, connecting plate and detector. By rationally laying these components, the comb is ensured to be stable and cover all detection points. The reflector is used to optimize light source illumination, reduce manual intervention, and increase equipment flexibility.
The inspection process is automated and efficient, the inspection accuracy and stability are improved, the inspection error is reduced, the intelligent level and inspection efficiency of the production line are improved, and the product quality is ensured.
Smart Images
Figure CN223154530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inspection machines, in particular to a round comb plate comb ball head inspection machine. Background Art
[0002] The technical field of inspection machines involves equipment and technologies for inspecting the quality, performance, and functions of products, and is widely applied in fields such as manufacturing, electronics, medical equipment, and the automotive industry. The core objective of this technical field is to conduct comprehensive quality inspections on products through automated equipment to ensure they meet the design specifications and quality standards. Inspection machines can efficiently identify unqualified products on the production line, reduce manual intervention, and improve the inspection accuracy and efficiency. Modern inspection machines usually integrate various sensors, image processing technologies, and intelligent algorithms, and can not only detect the appearance defects of products, but also conduct functional tests and performance evaluations. In ensuring product quality, improving production efficiency, and reducing costs, inspection machines play an important role in various industries. Especially in the production process of products that require high precision and high reliability, inspection machines are even indispensable tools. Among them, the round comb plate comb ball head inspection machine refers to a device specifically used for inspecting the quality of comb products. The main purpose of this device is to comprehensively inspect the appearance, tooth pitch, curvature, etc. of the comb through the integrated sensors and intelligent detection system during the comb production process to ensure that the product meets the quality standards before leaving the factory. This inspection machine can quickly and efficiently screen out unqualified comb products, ensure the safety and reliability of comb use, improve production efficiency, reduce manual inspection errors, and provide a higher level of intelligence for the production line.
[0003] The existing round comb plate comb ball head inspection machines may have some deficiencies in actual operation. For example, during the inspection process, the placement of the comb is not stable enough, which may lead to inaccurate inspection results. In addition, due to the limitations in the device structure design, the coverage range of the detector may not cover all the key inspection points of the comb, resulting in some defects not being detected in time, which is particularly obvious in the production process with high-precision requirements. The existing inspection equipment also has deficiencies in flexibility and adaptability, and cannot flexibly adjust the inspection process or parameters according to different types of combs, affecting the overall efficiency and accuracy of the inspection. At the same time, a certain proportion of the existing manual intervention still exists, increasing the operation difficulty and the possibility of human errors. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the utility model provides a round comb plate comb ball head inspection machine, which solves the problems that currently exist in the inspection process, such as the placement of the comb is not stable enough, which may lead to inaccurate inspection results. In addition, due to the limitations in the device structure design, the coverage range of the detector may not cover all the key inspection points of the comb, resulting in some defects not being detected in time, which is particularly obvious in the production process with high-precision requirements.
[0005] To achieve the above object, the present utility model provides the following technical solutions: a round comb plate comb ball head detector, comprising a workbench, wherein a reflecting cover is fixedly connected to the upper surface of the workbench, a placing rod is fixedly connected to the center of the upper surface of the workbench, a connecting rod is fixedly connected to the upper surface of the workbench, a connecting plate is fixedly connected to the upper surface of the connecting rod, mounting frames are fixedly connected to the four corners of the upper surface of the workbench, a detector is fixedly connected to the upper surface of the mounting frame, and a comb head is slidably connected to the outer wall of the placing rod.
[0006] As a preferred technical solution of the present utility model, the placing rod, the connecting rod and the connecting plate are all arranged inside the reflecting cover.
[0007] As a preferred technical solution of the present utility model, a detection hole is formed in the outer wall of the reflecting cover, and the detector detects the comb head through the detection hole.
[0008] As a preferred technical solution of the present utility model, a housing is fixedly connected to the upper surface of the workbench, a hinge frame is fixedly connected to one side of the upper surface of the housing, a baffle is fixedly connected to one side of the hinge frame, and a handle is fixedly connected to one side of the upper surface of the baffle.
[0009] As a preferred technical solution of the present utility model, a placing hole is formed in the upper surface of the baffle.
[0010] As a preferred technical solution of the present utility model, a display is fixedly connected to the upper surface of the housing, and the display is electrically connected to the detector.
[0011] As a preferred technical solution of the present utility model, a bracket is fixedly connected to the lower surface of the workbench, and rollers are fixedly connected to the lower surface of the bracket.
[0012] Compared with the prior art, the present utility model provides a round comb plate comb ball head detector, which has the following beneficial effects:
[0013] 1. The round comb plate and ball head detector realizes the automation and high efficiency of the detection process by reasonably arranging components such as detectors, workbenches, and reflectors. The comb head can be stably fixed by the placement rod set on the workbench, enabling the detector to accurately detect each part of the comb, reducing the detection errors that may be caused by manual operation. Through the design of the connecting rod and the connecting plate, it is ensured that the detector can be stably installed at the four corners of the workbench, effectively covering each detection point of the comb and enhancing the comprehensiveness of the detection. Through the optimization of the reflector, the comb will not affect the detection result due to shaking during the detection process, ensuring the accuracy and reliability of the detection. At the same time, the light source can be irradiated more clearly. Through the above design, manual intervention is reduced, the detection accuracy and stability are improved, the intelligent level and detection efficiency of the comb production line are significantly enhanced, the appearance rate of unqualified products is reduced, and the product quality is ensured.
[0014] 2. In the round comb plate and ball head detector, by setting a placement rod, a connecting rod, and a connecting plate inside the reflector of the round comb plate and ball head detector, and opening a detection hole on the outer wall of the reflector, the detector can accurately detect the comb head through the detection hole. Such a design enhances the stability and accuracy of the detection and avoids detection errors caused by unstable placement of the comb. Through the design of structures such as the housing, hinge frame, and baffle on the workbench, the safety and convenience of the detection process are further ensured, and at the same time, the effect of facilitating the maintenance and replacement of the detector is achieved. At the same time, by installing brackets and rollers under the workbench, the movement and position adjustment of the equipment become more flexible, meeting the requirements of different production lines. Through the above design, the detection efficiency is effectively improved, the possibility of manual intervention is reduced, and the intelligent level of the equipment is enhanced through the optimization of the structural design, enabling more accurate identification of unqualified comb products and ensuring the ex-factory quality of the products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the front view of the structure of the present utility model;
[0016] Figure 2 is the schematic three-dimensional structure diagram of the present utility model;
[0017] Figure 3 is the exploded view of the structure of the present utility model;
[0018] Figure 4 is the schematic diagram of the partial structure of the workbench of the present utility model.
[0019] In the figure: 1. Workbench; 2. Reflector; 3. Placement rod; 4. Connecting rod; 5. Connecting plate; 6. Mounting frame; 7. Detector; 8. Comb head; 9. Housing; 10. Hinge frame; 11. Baffle; 12. Handle; 13. Placement hole; 14. Display; 15. Bracket; 16. Roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Next, in combination with the drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0021] Embodiment 1
[0022] Please refer to Figures 1-4 , in this implementation: The round comb plate comb ball head detector includes a workbench 1. A reflector 2 is fixedly connected to the upper surface of the workbench 1. A placement rod 3 is fixedly connected to the center of the upper surface of the workbench 1. A connecting rod 4 is fixedly connected to the upper surface of the workbench 1. A connecting plate 5 is fixedly connected to the upper surface of the connecting rod 4. Mounting frames 6 are fixedly connected to the four corners of the upper surface of the workbench 1. A detector 7 is fixedly connected to the upper surface of the mounting frame 6. A comb head 8 is slidably connected to the outer wall of the placement rod 3.
[0023] In this embodiment, by reasonably arranging components such as the detector 7, the workbench 1, and the reflector 2, the automation and high efficiency of the detection process are realized. The comb head 8 can be stably fixed through the placement rod 3 provided on the workbench 1, enabling the detector 7 to accurately detect each part of the comb, reducing the detection errors that may be caused by manual operation. Through the design of the connecting rod 4 and the connecting plate 5, it is ensured that the detector 7 can be stably installed at the four corners of the workbench 1, effectively covering all detection points of the comb and enhancing the comprehensiveness of the detection. Through the optimization of the reflector 2, the comb will not affect the detection result due to shaking during the detection process, ensuring the accuracy and reliability of the detection, and at the same time allowing the light source to shine more clearly. Through the above design, manual intervention is reduced, the detection accuracy and stability are improved, the intelligent level and detection efficiency of the comb production line are significantly enhanced, the appearance rate of unqualified products is reduced, and the product quality is ensured.
[0024] Preferably, the placement rod 3, the connecting rod 4, and the connecting plate 5 are all arranged inside the reflector 2. Detection holes are opened on the outer wall of the reflector 2, and the detector 7 detects the comb head 8 through the detection holes.
[0025] Among them, by arranging the placement rod 3, the connecting rod 4, and the connecting plate 5 inside the reflector 2 of the round comb plate comb ball head detector and opening detection holes on the outer wall of the reflector 2, the detector 7 can accurately detect the comb head 8 through the detection holes. Such a design enhances the stability and accuracy of the detection and avoids detection errors caused by unstable placement of the comb.
[0026] Preferably, a housing 9 is fixedly connected to the upper surface of the workbench 1. One side of the upper surface of the housing 9 is fixedly connected to a hinge bracket 10. One side of the hinge bracket 10 is fixedly connected to a baffle 11. One side of the upper surface of the baffle 11 is fixedly connected to a handle 12.
[0027] Among them, through the design of structures such as the housing 9, hinge bracket 10, and baffle 11 on the workbench 1, the safety and convenience of the detection process are further ensured, and at the same time, the effect of facilitating the maintenance and replacement of the detector 7 is achieved.
[0028] Furthermore, a placement hole 13 is formed in the upper surface of the baffle 11.
[0029] Among them, through this design, the effect of facilitating the placement of the comb head 8 on the placement rod 3 is achieved.
[0030] Furthermore, a display 14 is fixedly connected to the upper surface of the housing 9. The display 14 is electrically connected to the detector 7.
[0031] Among them, through this design, the effect of facilitating the detection of the comb head 8 is achieved.
[0032] Preferably, a bracket 15 is fixedly connected to the lower surface of the workbench 1. A roller 16 is fixedly connected to the lower surface of the bracket 15.
[0033] Among them, by installing the bracket 15 and the roller 16 at the lower part of the workbench 1, the movement and position adjustment of the device become more flexible, meeting the requirements of different production lines.
[0034] The working principle and usage process of the present utility model: When the device needs to be used, first place the comb head 8 on the connecting rod 4 through the placement hole 13, and then start the detector 7 through the display 14 to detect the comb head 8. The detection result is displayed through the display 14. At this time, the use of the device is completed. By pulling the handle 12, the baffle 11 is driven to move. Through this design, the effect of facilitating the maintenance and repair of the detector 7 in the housing 9 is achieved.
[0035] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. Circular comb plate comb ball head detector, including a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected with a reflector (2). The center of the upper surface of the workbench (1) is fixedly connected with a placing rod (3). The upper surface of the workbench (1) is fixedly connected with a connecting rod (4). The upper surface of the connecting rod (4) is fixedly connected with a connecting plate (5). The four corners of the upper surface of the workbench (1) are fixedly connected with mounting frames (6). The upper surface of the mounting frames (6) is fixedly connected with detectors (7). A comb head (8) is slidably connected to the outer wall of the placing rod (3).
2. The round comb plate and comb ball head detection machine according to claim 1, characterized in that: The placing rod (3), the connecting rod (4) and the connecting plate (5) are all arranged inside the reflector (2).
3. The round comb plate and comb ball head detection machine according to claim 1, characterized in that: The outer wall of the reflector (2) is provided with a detection hole, and the detector (7) detects the comb head (8) through the detection hole.
4. The circular comb plate comb ball head detection machine according to claim 1, characterized in that: The upper surface of the workbench (1) is fixedly connected with a housing (9). One side of the upper surface of the housing (9) is fixedly connected with a hinge frame (10). One side of the hinge frame (10) is fixedly connected with a baffle (11). One side of the upper surface of the baffle (11) is fixedly connected with a handle (12).
5. The round comb plate comb ball head detector according to claim 4, characterized in that: A placing hole (13) is formed in the upper surface of the baffle (11).
6. The round comb plate comb ball head detection machine according to claim 4, characterized in that: The upper surface of the housing (9) is fixedly connected with a display (14). The display (14) is electrically connected to the detector (7).
7. The round comb plate and comb ball head detector according to claim 1, characterized in that: The lower surface of the workbench (1) is fixedly connected with a bracket (15). The lower surface of the bracket (15) is fixedly connected with rollers (16).