High-temperature chlorination reaction sampler

By designing a high-temperature chlorination reaction sampler and using nitrogen pressure to control the liquid flow, the safety and production efficiency problems of the sampling process in the high-temperature chlorination reaction are solved, and uninterrupted sampling and safety improvement are achieved.

CN223154585UActive Publication Date: 2025-07-25INNER MONGOLIA JIARUIMI FINE CHEM CO LTD
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Patent Information

Application Number
CN202421743304.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The sampling process in high-temperature chlorination reaction is prone to the risk of chlorine leakage and combustion, affecting production efficiency and risk of burns in personnel.

Method used

A high-temperature chlorination reaction sampler is designed, including installation tubes, pressurized tubes, sampling tubes, check balls, connecting tubes and sample discharge tubes. The liquid flow is controlled by nitrogen pressurization, and uninterrupted sampling is achieved and the risk of chlorine diffusion is reduced.

Benefits of technology

Uninterrupted sampling in the high-temperature kettle is achieved, the risk of chlorine diffusion is reduced, the explosion and scalding is avoided, and production safety and efficiency are improved.

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Abstract

The utility model discloses a high-temperature chlorination reaction sampler and belongs to the technical field of sampling devices. The utility model discloses a high-temperature chlorination reaction sampler which comprises a mounting pipe, the pressurizing pipe is fixedly connected to the mounting pipe, and the pressurizing pipe is communicated with the mounting pipe; the sampling pipe is connected into the mounting pipe; the check ball is connected to the interior of the mounting pipe, and the check ball is located under the sampling pipe; the connecting pipe is fixedly connected to the sampling pipe; the sample outlet pipe is fixedly connected to the connecting pipe; according to the device, liquid materials in the reaction kettle body are sampled, uninterrupted reaction sampling in the high-temperature kettle can be realized, meanwhile, the risk that toxic chlorine is diffused to the environment is reduced, the problems that in the prior art, during sampling, burning explosion is likely to happen, and personnel are scalded are solved, and the sampling safety is improved; meanwhile, liquid materials in the high-temperature reaction kettle are sampled through the device, so that the normal operation of the reaction is not influenced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sampling devices, in particular to a high-temperature chlorination reaction sampler. Background Art

[0002] Chlorination reactions often involve high temperatures and extreme hazardous situations where the reaction system is filled with chlorine. In fine chemical industry, most kettle chlorination reactions are mainly carried out in a kettle type. Chlorine is introduced into the reaction kettle while heating simultaneously. To determine the reaction end point, it is necessary to take samples from the kettle. Usually, the sampling methods include hanging samples above the kettle or sampling from the bottom of the kettle, etc.

[0003] However, sampling from the upper part of the kettle body often results in a large amount of leakage of chlorine and organic volatiles. Moreover, there are risks of combustion and explosion as well as scalding during the sampling process. At the same time, during the sampling process, it is often necessary to stop introducing chlorine and use negative pressure to pump the chlorine in the kettle to the absorption system, which may affect production efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problems raised in the above background art, and to provide a high-temperature chlorination reaction sampler.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A high-temperature chlorination reaction sampler, comprising:

[0007] An installation pipe;

[0008] A pressure pipe, fixedly connected to the installation pipe, and the pressure pipe is communicated with the installation pipe;

[0009] A sampling pipe, connected to the installation pipe;

[0010] A check ball, connected to the installation pipe, and the check ball is located directly below the sampling pipe;

[0011] A connecting pipe, fixedly connected to the sampling pipe;

[0012] A sample outlet pipe, fixedly connected to the connecting pipe.

[0013] Preferably, a rolling plate is fixedly connected to the bottom of the installation pipe.

[0014] Furthermore, the rolling plate is an arc-shaped plate.

[0015] Preferably, a connecting flange is fixedly connected to the installation pipe, and the sampling pipe is fixedly connected to the connecting flange.

[0016] Furthermore, a reflux pipe is fixedly connected to the connecting flange. The reflux pipe is communicated with one end of the connecting pipe far away from the sampling pipe, and a first valve is connected to the connecting pipe.

[0017] Furthermore, a second valve is connected to the sample tube.

[0018] Compared with the prior art, the utility model provides a high-temperature chlorination reaction sampler, which has the following beneficial effects:

[0019] For the parts not involved in this device, they are the same as those in the prior art or can be implemented by using the prior art. By using this device to sample the liquid material in the reaction kettle body, it can realize continuous reaction sampling in a high-temperature kettle, and at the same time reduce the risk of toxic chlorine gas diffusing into the environment. It solves the problems in the prior art that during sampling, combustion and explosion are likely to occur, causing scalding to personnel, and improves the safety of sampling; at the same time, by using this device to sample the liquid material in the high-temperature reaction kettle, it does not affect the normal progress of the reaction and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of a high-temperature chlorination reaction sampler proposed by the utility model Figure 1 ;

[0021] Figure 2 is a high-temperature chlorination reaction sampler proposed by the utility model Figure 1 in which is a schematic structural diagram of part A;

[0022] Figure 3 is a schematic structural diagram of a high-temperature chlorination reaction sampler proposed by the utility model Figure 2 ;

[0023] Figure 4 is a sectional view of a high-temperature chlorination reaction sampler proposed by the utility model.

[0024] In the figure: 1, installation pipe; 101, rolling plate; 102, sampling port; 2, connecting flange; 3, return pipe; 4, sampling pipe; 5, connecting pipe; 501, first valve; 502, sample tube; 5021, second valve; 6, pressurizing pipe; 7, check ball. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] Embodiment 1:

[0027] Referring to Figures 1 - 4 , a high-temperature chlorination reaction sampler includes:

[0028] Installation pipe 1;

[0029] The pressure pipe 6 is fixedly connected to the installation pipe 1, and the pressure pipe 6 communicates with the installation pipe 1;

[0030] The sampling pipe 4 is connected in the installation pipe 1;

[0031] The check ball 7 is connected in the installation pipe 1, and the check ball 7 is located directly below the sampling pipe 4;

[0032] The connecting pipe 5 is fixedly connected to the sampling pipe 4;

[0033] The sample outlet pipe 502 is fixedly connected to the connecting pipe 5.

[0034] A rolling plate 101 is fixedly connected to the bottom of the installation pipe 1.

[0035] The rolling plate 101 is an arc-shaped plate.

[0036] Refer to Figure 3 , a sampling port 102 is opened at the bottom of the installation pipe 1, the check ball 7 is located directly above the sampling port 102, and blocks the sampling port 102.

[0037] Refer to Figure 4 , through the arc-shaped rolling plate 101 provided at the bottom of the installation pipe 1, the check ball 7 can slide down quickly to block the sampling port 102.

[0038] A connecting flange 2 is fixedly connected to the installation pipe 1, and the sampling pipe 4 is fixedly connected to the connecting flange 2.

[0039] Refer to Figure 1 , Figure 3 , through the provided connecting flange 2, it is convenient to install the sampler on the reaction kettle body;

[0040] It should be noted that when installing the sampler on the reaction kettle body, the installation pipe 1 is inserted 0.7 m into the liquid level in the kettle body, and the liquid level is 0.4 m higher than the bottom end of the sampling pipe 4.

[0041] A reflux pipe 3 is fixedly connected to the connecting flange 2, the reflux pipe 3 communicates with one end of the connecting pipe 5 far away from the sampling pipe 4, and a first valve 501 is connected to the connecting pipe 5.

[0042] A second valve 5021 is connected to the sample outlet pipe 502.

[0043] It should be noted that both the first valve 501 and the second valve 5021 are control valves that can be purchased on the market.

[0044] Refer to Figures 1 - 4, during use, open the first valve 501. At this time, nitrogen is filled into the installation pipe 1 through the pressure pipe 6 for pressurization. Under the action of pressure, the check ball 7 blocks the liquid, causing the liquid to be pressed out along the installation pipe 1 and return to the kettle through the return pipe 3. At this time, stop the nitrogen input. After waiting for 10 seconds, input nitrogen for pressurization again through the pressure pipe 6, and at the same time open the second valve 5021 on the sampling pipe 502 for sampling. At this time, the liquid sample can be taken out through the sampling pipe 502. After a period of time, when enough samples are taken, immediately close the second valve 5021 and stop the nitrogen input to complete the sampling operation.

[0045] Sampling the liquid material in the reaction kettle body through this device can achieve uninterrupted reaction sampling in a high-temperature kettle, while reducing the risk of toxic chlorine gas diffusing into the environment, solving the problems of easy combustion and explosion and causing scalding to personnel during sampling in the prior art, and improving the safety of sampling; at the same time, sampling the liquid material in the high-temperature reaction kettle through this device does not affect the normal progress of the reaction and improves the production efficiency.

[0046] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A high-temperature chlorination reaction sampler, characterized in that, Comprising: Installation pipe (1); Pressurizing pipe (6), fixedly connected to the installation pipe (1), and the pressurizing pipe (6) communicates with the installation pipe (1); Sampling pipe (4), connected in the installation pipe (1); Check ball (7), connected in the installation pipe (1), and the check ball (7) is located directly below the sampling pipe (4); Connecting pipe (5), fixedly connected to the sampling pipe (4); Sample outlet pipe (502), fixedly connected to the connecting pipe (5).

2. The high-temperature chlorination reaction sampler according to claim 1, wherein, A rolling plate (101) is fixedly connected to the bottom of the installation pipe (1).

3. The high-temperature chlorination reaction sampler according to claim 2, characterized in that, The rolling plate (101) is an arc-shaped plate.

4. The high-temperature chlorination reaction sampler according to claim 1, characterized in that, A connecting flange (2) is fixedly connected to the installation pipe (1), and the sampling pipe (4) is fixedly connected to the connecting flange (2).

5. A high-temperature chlorination reaction sampler according to claim 4, characterized in that, A reflux pipe (3) is fixedly connected to the connecting flange (2), the reflux pipe (3) communicates with one end of the connecting pipe (5) away from the sampling pipe (4), and a first valve (501) is connected to the connecting pipe (5).

6. The high-temperature chlorination reaction sampler according to claim 5, characterized in that, A second valve (5021) is connected to the sample outlet pipe (502).