Wire stranding die

Abstract

The utility model relates to the technical field of wire rod production, in particular to a wire rod stranding die, which comprises a die body, the die body is provided with a stranded wire forming cavity, the stranded wire forming cavity comprises a wire inlet area, a lubricating area, a compression area, a shaping area and a wire outlet area which are sequentially arranged, the wire inlet area, the lubricating area and the compression area are all arranged in a trumpet shape, and the shaping area is arranged in the shaping area. The shaping area is arranged in a straight cylinder shape, and the wire outlet area is used for leading out the stranded and shaped wires in the shaping area. According to the utility model, the wire rods are sequentially arranged and are gradually reduced in a horn shape, so that the design is beneficial to effectively forming the wire rods, and the wire rod forming quality and efficiency are ensured. Due to the design of the lubricating area, the wire rod can be fully lubricated when passing through, friction of the wire rod in the forming process is reduced, the surface of the wire rod is protected, and wire rod damage and quality problems caused by friction are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of wire production, in particular to a wire stranding die. Background Art

[0002] Fine wire usually refers to metal wire with a very small diameter. This kind of wire is usually used in occasions that require fine operation or passing through and pushing in a limited space, such as guide wires and catheters in medical devices. The wire can be made of materials such as stainless steel, copper, and titanium, and has the characteristics of good flexibility, small diameter, and smooth surface, and is suitable for minimally invasive surgery, interventional therapy, and other medical applications that require fine manipulation.

[0003] In the production process of some wires, it is necessary to strand the wires. Therefore, a stranding die needs to be applied. The existing stranding die has poor stability when stranding wires, which affects the quality and efficiency of wire forming. Therefore, it is necessary to make new improvements to the structure of the existing stranding die. Summary of the Utility Model

[0004] To solve the above problems, the utility model is sequentially arranged and gradually shrinks in a trumpet shape. Such a design is beneficial to effectively forming the wire, ensuring the quality and efficiency of wire forming. The design of the lubrication area is beneficial to obtaining sufficient lubrication when the wire passes through, reducing the friction of the wire during the forming process, protecting the surface of the wire, and avoiding wire damage and quality problems caused by friction.

[0005] The technical solution adopted by the utility model is: a wire stranding die, including a die body, the die body is provided with a stranding forming cavity, the stranding forming cavity includes an inlet area, a lubrication area, a compression area, a shaping area, and an outlet area arranged in sequence. The inlet area, the lubrication area, and the compression area are all arranged in a trumpet shape and gradually shrink in sequence. The shaping area is arranged in a straight cylinder shape, and the outlet area is used to export the wire after stranding and shaping in the shaping area.

[0006] Further improvement to the above solution is that the die body is arranged in a cylindrical shape, and the stranding forming cavity is arranged at the axis center of the die body.

[0007] Further improvement to the above solution is that the outer edge of the die body is provided with a right angle edge.

[0008] Further improvement to the above solution is that the two ends of the die body are respectively provided with a first surface and a second surface, and an arc edge is arranged between the first surface and the inlet area.

[0009] Further improvement to the above solution is that an angle a is formed between the inlet area and the axis center of the die body, and the angle of the angle a is 35° - 50°.

[0010] A further improvement to the above solution is that an angle b is formed between the lubrication zone and the axis of the die body, and the angle b is 30° to 45°.

[0011] A further improvement to the above solution is that an angle c is formed between the compression zone and the axis of the die body, and the angle c is 10° to 25°.

[0012] A further improvement to the above solution is that transition arc surfaces are provided between the wire inlet zone and the lubrication zone, the compression zone, the shaping zone, and the wire outlet zone.

[0013] A further improvement to the above solution is that the axial length dimension of the compression zone is greater than the axial length dimensions of the wire inlet zone and the lubrication zone.

[0014] A further improvement to the above solution is that the wire outlet zone includes an inner lead-out zone and an outer lead-out zone, and one end of the inner lead-out zone is connected to the shaping zone and the other end is connected to the outer lead-out zone.

[0015] The beneficial effects of the present utility model are as follows:

[0016] Compared with the existing wire stranding dies, the present utility model is used for stranding extremely fine metal wires. The wire stranding cavity includes a wire inlet zone, a lubrication zone, a compression zone, a shaping zone, and a wire outlet zone, which are arranged in sequence and gradually shrink in a horn shape. Such a design is conducive to effectively shaping the wire, ensuring the quality and efficiency of wire shaping. The design of the lubrication zone is conducive to obtaining sufficient lubrication when the wire passes through, reducing the friction of the wire during the shaping process, protecting the surface of the wire, and avoiding wire damage and quality problems caused by friction. The horn-shaped setting of the compression zone can compactly compress the wires together, ensuring the firm connection and stability of the wires. The straight cylindrical design of the shaping zone can accurately shape the stranded wire, making the shape and size of the stranded wire meet the requirements, and improving the quality and stability of the finished product. The wire outlet zone is used to lead out the wire after shaping, ensuring that the shaped wire can be smoothly led out and continue subsequent processing or use. The present utility model has many advantages such as high shaping efficiency, good product quality, and strong versatility, and can meet the needs of different types of metal wires in different industries, such as stainless steel wires, copper wires, aluminum alloy wires, etc., especially for the wire shaping requirements, and has a wide application prospect. Description of the Drawings

[0017] Figure 1 is a three-dimensional schematic diagram of the wire stranding die of the present utility model;

[0018] Figure 2 is Figure 1 a three-dimensional schematic diagram of the wire stranding die from another perspective in

[0019] Figure 3 isFigure 1 Front view schematic diagram of the wire stranding die

[0020] Figure 4 For Figure 3 Cross-sectional view taken along line A-A in

[0021] Explanation of reference numerals: Die body 10, First surface 101, Second surface 102, Stranding forming cavity 20, Wire inlet area 1, Arc edge 11, Lubrication area 2, Compression area 3, Shaping area 4, Wire outlet area 5, Inner lead-out area 51, Outer lead-out area 52. Detailed implementation manners

[0022] For ease of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present utility model more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.

[0025] Such as Figures 1 to 4As shown in the figure, in an embodiment of the present utility model, a wire stranding die is involved, which includes a die body 10. The die body 10 is provided with a stranding forming cavity 20. The stranding forming cavity 20 includes an inlet wire area 1, a lubricating area 2, a compression area 3, a shaping area 4, and an outlet wire area 5 arranged in sequence. The inlet wire area 1, the lubricating area 2, and the compression area 3 are all arranged in a trumpet shape and gradually shrink in sequence. The shaping area 4 is arranged in a straight cylinder shape. The outlet wire area 5 is used to export the wire after being shaped in the shaping area 4. This embodiment is used for stranding of ultra-thin metal wires. The stranding forming cavity 20 includes an inlet wire area 1, a lubricating area 2, a compression area 3, a shaping area 4, and an outlet wire area 5, which are arranged in sequence and gradually shrink in a trumpet shape. Such a design is conducive to effectively forming the wire, ensuring the quality and efficiency of wire forming. The design of the lubricating area 2 is conducive to sufficient lubrication when the wire passes through, reducing the friction of the wire during the forming process, protecting the surface of the wire, and avoiding wire damage and quality problems caused by friction. The trumpet shape of the compression area 3 can compactly compress the wires together, ensuring the firm connection and stability of the wires. The straight cylinder shape design of the shaping area 4 can accurately shape the stranded wire, making the shape and size of the stranded wire meet the requirements, and improving the quality and stability of the finished product. The outlet wire area 5 is used to export the shaped wire, ensuring that the formed wire can be smoothly led out and continue subsequent processing or use. The present utility model has many advantages such as high forming efficiency, good product quality, and strong versatility, and can meet the stranding requirements of different types of metal wires in different industries, such as stainless steel wires, copper wires, aluminum alloy wires, etc., especially for wire forming, and has a wide application prospect.

[0026] The die body 10 is arranged in a cylindrical shape, and the stranding forming cavity 20 is arranged at the axis center of the die body 10. Specifically, a right-angle edge is provided on the outer edge of the die body 10. In this embodiment, the die body 10 is arranged in a cylindrical shape, and the stranding forming cavity 20 is arranged at the axis center. Such a design ensures the stability and symmetry of the die, which is conducive to the stable operation during the forming process and the consistency of the finished product quality. The right-angle edge provided on the outer edge of the die body 10 facilitates the positioning and installation of the structure and ensures stability. The cylindrical die body 10 and the stranding forming cavity 20 arranged at the axis center are conducive to ensuring that the wire receives uniform force during the forming process, making the forming more uniform and stable. The cylindrical die body 10 has a simple structure, is easy to process and manufacture, and reduces the production cost. Due to the simple cylindrical design, this die is applicable to different types and diameters of wires and has strong versatility.

[0027] At both ends of the mold body 10, a first surface 101 and a second surface 102 are respectively provided. An arc edge 11 is provided between the first surface 101 and the wire inlet area 1. In this embodiment, the provision of the arc edge 11 facilitates the smooth entry of the wire from the first surface 101 into the wire inlet area 1, reducing the loss or distortion of the wire caused by the resistance at the transition, and ensuring the smooth entry of the wire into the stranding and forming cavity 20. The design of the arc edge 11 can reduce the friction and loss of the wire when entering the stranding and forming cavity 20, and extend the service life of the wire. The design of the arc edge 11 enables the wire to enter the stranding and forming cavity 20 in a more stable and uniform manner, which is beneficial to ensuring the consistency and stability of the forming quality.

[0028] An angle a is formed between the wire inlet area 1 and the axis of the mold body 10, and the angle of the angle a is 35° to 50°. An angle b is formed between the lubrication area 2 and the axis of the mold body 10, and the angle of the angle b is 30° to 45°. An angle c is formed between the compression area 3 and the axis of the mold body 10, and the angle of the angle c is 10° to 25°. Specifically, transition arc surfaces are provided between the wire inlet area 1 and the lubrication area 2, the compression area 3, the shaping area 4, and the wire outlet area 5. In this embodiment, by reasonably setting the angles and the transition arc surfaces between the wire inlet area 1 and the lubrication area 2, the compression area 3, the shaping area 4, and the wire outlet area 5, the wire can be guided through the entire forming cavity more smoothly, reducing the loss or distortion of the wire caused by the resistance at the transition, and ensuring the smooth entry of the wire into the stranding and forming cavity 20. By reasonably setting the angles and the transition arc surfaces, the friction during the forming process of the wire can be reduced, the wear and loss on the surface of the wire are decreased, and the service life of the wire is extended. Reasonably setting the angles and the transition arc surfaces is beneficial to ensuring that the wire is subjected to a uniform force during the entire forming process, making the forming more uniform and stable, and improving the quality and stability of the finished product. By setting different ranges of angles, it can be flexibly adjusted according to wires of different diameters and materials, ensuring the wide range of applicability and versatility.

[0029] The axial length dimension of the compression area 3 is larger than the axial length dimensions of the wire inlet area 1 and the lubrication area 2. In this embodiment, since the axial length dimension of the compression area 3 is larger, it means that the wire will be compressed for a longer time and to a greater extent when passing through the compression area 3, which is beneficial to the forming and connection effect of the wire. Ensure that the wire can be fully compacted and connected during this process, improving the forming quality and stability.

[0030] The wire outlet area 5 includes an inner wire outlet area 51 and an outer wire outlet area 52. One end of the inner wire outlet area 51 is connected to the shaping area 4, and the other end is connected to the outer wire outlet area 52. In this embodiment, the inner wire outlet area 51 connects the shaping area 4 and the outer wire outlet area 52. In the design of the inner wire outlet area 51, it is necessary to ensure that the wire can be smoothly led out from the shaping area 4 and stably connected to the outer wire outlet area 52, avoiding resistance or loss due to the transition, and ensuring the smooth wire outlet. The reasonably designed inner wire outlet area 51 can ensure that the wire will not be subjected to additional twisting or damage during the leading-out process, which is beneficial to ensuring the stability and consistency of the forming quality.

[0031] The above embodiments only represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. A wire stranding die, characterized in that: It includes a die body. The die body is provided with a stranded wire forming cavity. The stranded wire forming cavity includes an inlet area, a lubricating area, a compression area, a shaping area, and an outlet area arranged in sequence. The inlet area, the lubricating area, and the compression area are all arranged in a flared shape and gradually shrink in sequence. The shaping area is arranged in a straight cylinder shape. The outlet area is used to export the wire after the stranded wire in the shaping area is shaped. Transition arc surfaces are provided between the inlet area and the lubricating area, the compression area, the shaping area, and the outlet area. The axial length dimension of the compression area is greater than the axial length dimensions of the inlet area and the lubricating area. The outlet area includes an inner outlet area and an outer outlet area. One end of the inner outlet area is connected to the shaping area, and the other end is connected to the outer outlet area.

2. The wire stranding die according to claim 1, characterized in that: The die body is arranged in a cylindrical shape, and the stranded wire forming cavity is arranged at the axis center of the die body.

3. The wire stranding die according to claim 2, characterized in that: A right-angle edge is provided on the outer edge of the die body.

4. The wire stranding die according to claim 1, wherein: A first surface and a second surface are respectively provided at both ends of the die body. An arc edge is provided between the first surface and the inlet area.

5. The wire stranding die according to claim 1, characterized in that: An angle a is formed between the inlet area and the axis center of the die body, and the angle of the angle a is 35° - 50°.

6. The wire stranding die according to claim 5, characterized in that: An angle b is formed between the lubricating area and the axis center of the die body, and the angle of the angle b is 30° - 45°.

7. The wire stranding die according to claim 6, wherein: An angle c is formed between the compression area and the axis center of the die body, and the angle of the angle c is 10° - 25°.

Images