Vertical energy-saving wrapping machine

Abstract

The utility model relates to the technical field of wrapping machines, in particular to a vertical energy-saving wrapping machine which comprises a bottom plate, the top of the bottom plate is provided with a first moving groove and a second moving groove, a second moving block is slidably connected in the first moving groove, the top of the second moving block is fixedly connected with a fixed seat, and the top of the fixed seat is provided with a wire inlet assembly. The wire inlet assembly comprises a wire inlet cylinder body located at the top of the fixing base, a wire inlet is formed in the side face of the wire inlet cylinder body, a second spring is elastically connected into the wire inlet cylinder body, a second damping rod is arranged in the second spring, a fixing frame is elastically connected to the bottom of the second spring, and a roller is rotationally connected into the fixing frame. The bottom of the roller is provided with a cable, the exterior of the wire inlet cylinder body is provided with a rotating groove, the exterior of the wire inlet cylinder body is provided with a wrapping assembly, and the wrapping assembly and the wire inlet assembly are arranged, so that the phenomenon that a winding belt at the junction of a wire winding part and a non-winding part is separated after shutdown can be effectively reduced, and the stability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wrapping machines, in particular to a vertical energy-saving wrapping machine. Background Art

[0002] Wrapping machines are divided into single-layer, double-layer, and triple-layer wrapping. The wrapping tape (such as mica tape, cotton paper tape, aluminum foil, polyester film, etc.) is rotated through a turntable and wrapped around the core wire. It is mainly used for the insulation core wire wrapping of wires, power cables, control cables, optical cables, etc. The application of wrapping machines is very extensive, and it is applied to the winding coil fields of various high-end electrical products such as reactors, power transformers, electric welders, lifting electromagnets, wind turbine generators, and special electrical appliances.

[0003] For the cable wrapping machine with the authorized announcement number of CN 219497436 U in China, through the setting of the safety protection mechanism, when wrapping the cable, driven by the motor, the driving rack moves leftward to drive the driving gear to rotate, the driving gear rotates to drive the safety transmission shaft to rotate, the safety transmission shaft rotates to drive the safety driving worm to rotate, the safety driving worm rotates to drive the safety driving worm gear to rotate, the safety driving worm gear rotates to drive the protection rotating shaft to rotate, and the protection rotating shaft rotates to drive the wrapping protection cover to rotate forward. The forward rotation of the wrapping protection cover realizes the enclosure of the inside of the wrapping machine body, ensuring the safety during wrapping.

[0004] However, there are still some deficiencies in the use of this patent. When the existing wrapping machine is in use, generally only one wrapping shaft is set. However, when multiple wires need to be wrapped, the efficiency of one wrapping shaft is relatively low. Moreover, the traditional wrapping shaft and the winding roller are fixed in a plug-in manner. However, after long-term use, the plug-in connection between the wrapping shaft and the winding roller is prone to looseness, resulting in the dropping of the winding roller. This affects the winding process. In addition, during the wrapping process, the wrapping wire is prone to moving around, making the pitch of the manufactured magnet wire unstable. Therefore, the wrapping wire cannot be tightly and flatly wrapped around the cable, greatly affecting the wrapping quality. Moreover, the wire take-up assembly of the existing wrapping machine does not have the function of wire arranging. When the wire take-up speed is too fast, it is easy to cause the wrapped cable and the wrapping wire to spread out, thus affecting the wrapping efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a vertical energy-saving wrapping machine to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A vertical energy-saving winding machine, including a bottom plate. A first moving groove and a second moving groove are opened at the top of the bottom plate. A second moving block is slidably connected in the first moving groove. A fixed seat is fixedly connected to the top of the second moving block. An incoming wire assembly is arranged on the top of the fixed seat. The incoming wire assembly includes an incoming wire barrel body located on the top of the fixed seat. An incoming wire port is arranged on the side of the incoming wire barrel body. A second spring is elastically connected inside the incoming wire barrel body. A second damping rod is arranged inside the second spring. The bottom of the second spring is elastically connected to a fixed frame. A roller is rotatably connected inside the fixed frame. A cable is arranged at the bottom of the roller. A rotating groove is opened on the outside of the incoming wire barrel body. A winding assembly is arranged on the outside of the incoming wire barrel body.

[0008] As a preferred solution of the present utility model, the winding assembly includes a winding barrel rotatably connected to the outside of the incoming wire barrel body. A gear edge is arranged on the outside of the winding barrel. A plurality of winding shafts are fixedly connected to the side of the winding barrel. Winding rollers are threadedly connected to the outside of the plurality of winding shafts.

[0009] As a preferred solution of the present utility model, a second motor is fixedly installed on the side of the fixed seat. The output end of the second motor is fixedly connected to a rotating rod. The rotating rod penetrates through the fixed seat and is rotatably connected to the fixed seat. A driven gear is fixedly connected to the side of the rotating rod. The driven gear is meshed with the gear edge.

[0010] As a preferred solution of the present utility model, a first moving block is slidably connected in the second moving groove. The first moving block is fixedly connected to the second moving block through a connecting block. An electric telescopic rod is fixedly connected to the top of the first moving block.

[0011] As a preferred solution of the present utility model, a limiting block is fixedly connected to the top of the electric telescopic rod. A guide wheel is rotatably connected inside the limiting block. A rubber sleeve is arranged on the outside of the guide wheel. The guide wheel is in rolling connection with the cable.

[0012] As a preferred solution of the present utility model, a wire collecting assembly is arranged on the top of the bottom plate. The wire collecting assembly includes two first fixing plates and two second fixing plates located on the top of the bottom plate. A wire collecting roller is rotatably connected to the side of the two first fixing plates. The wire collecting roller is wound with the cable after winding. A long strip is fixedly connected to the side of the first fixing plate through a fixing rod.

[0013] As a preferred solution of the present utility model, a first spring is arranged at the bottom of the long strip. One end of the first spring is elastically connected to the bottom of the long strip. The other end of the first spring is elastically connected to a wire arranging strip. A first damping rod is arranged inside the first spring.

[0014] As a preferred embodiment of the present utility model, a first motor is fixedly installed on the side of the second fixed plate. The output end of the first motor is fixedly connected to a driven wheel shaft. The driven wheel shaft penetrates through the second fixed plate and is rotatably connected to the second fixed plate. The second fixed plate is rotatably connected to a wire take-up roller through a belt.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. In the present utility model, by providing a wrapping component and a wire inlet component, the cable passes through the wire inlet component and is wrapped by the wrapping component, so as to reduce the phenomenon that the wrapping tape at the junction of the wound part and the unwound part of the wire after shutdown comes off, increasing stability. Moreover, the wrapping component can realize the simultaneous winding of multiple wrapping wires, improving work efficiency. When the cable needs to be wrapped, first, the cable enters from the wire inlet and extends into the wire inlet cylinder body, so that the four rollers are in contact with the four directions of the cable. Under the action of the second spring, the rollers are in contact with the surface of the cable. When the cable is pulled, the rollers can convey and position the cable. In addition, by providing a limit block, a guide wheel and an electric telescopic rod, the wrapped cable is pressed, preventing the phenomenon that the wrapping tape at the junction of the wound part and the unwound part of the wire after shutdown comes off. Moreover, when the cable exits from the wire inlet cylinder body, first, part of the wrapping wire is wound around the outside of the cable, and then the switch of the second motor is turned on. The second motor drives the driven gear to rotate, so that the wrapping cylinder rotates. During the rotation of the wrapping cylinder, the wrapping wire outside the winding roller is wound around the outside of the cable, making the wrapping wire tightly and flatly wrapped around the outside of the cable. Since there are multiple winding shafts, for cables that require multiple wrapping wires to be wound, they can be wound simultaneously, thus improving work efficiency, reducing energy consumption and being more energy-saving.

[0017] 2. In the present utility model, by providing a wire take-up component, the wrapped cable can be taken up and the cable can be sorted out to prevent the wrapping wire from becoming loose. The switch of the first motor is turned on. The first motor drives the driven wheel shaft to rotate and drives the wire take-up roller to rotate through a belt, so as to take up the wrapped cable. During the wire take-up process, under the action of the first spring, the tooth grooves of the wire sorting strip are in contact with the surface of the cable. During the rotation, due to the increase in the cable, the wire sorting strip moves upward and presses the first spring. At the same time, the force generated by the rebound of the first spring presses the cable, so as to ensure the adhesion of the wrapping wire and the cable and take in the wrapped cable, preventing the wrapped cable and the wrapping wire from coming loose and affecting the wrapping quality. Description of the Drawings

[0018] Figure 1 is the overall schematic diagram of the present utility model;

[0019] Figure 2It is a schematic bottom-up view of the whole of the present utility model;

[0020] Figure 3 It is a schematic view of the wire take-up assembly of the present utility model;

[0021] Figure 4 It is a schematic view of the wrapping assembly of the present utility model;

[0022] Figure 5 It is a schematic view of the wire inlet assembly of the present utility model.

[0023] In the figure: 1, bottom plate; 2, wire take-up assembly; 3, wrapping assembly; 4, wire inlet assembly; 5, cable; 6, first moving groove; 7, second moving groove; 8, first moving block; 9, second moving block; 10, fixed seat; 11, limiting block; 12, guide wheel; 13, electric telescopic rod; 14, connecting block; 201, first fixing plate; 202, wire take-up roller; 203, fixed rod; 204, long strip; 205, first spring; 206, first damping rod; 207, wire arranging strip; 208, second fixing plate; 209, driven wheel shaft; 210, first motor; 211, belt; 301, wrapping cylinder; 302, gear edge; 303, winding shaft; 304, winding roller; 305, driven gear; 306, rotating rod; 307, second motor; 401, wire inlet cylinder body; 402, wire inlet; 403, rotating groove; 404, second damping rod; 405, second spring; 406, fixed frame; 407, roller. Specific embodiments

[0024] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment, please refer to Figures 1-5 This utility model provides a technical solution:

[0026] A vertical energy-saving winding machine includes a bottom plate 1. A first moving groove 6 and a second moving groove 7 are formed at the top of the bottom plate 1. A second moving block 9 is slidably connected in the first moving groove 6. A fixing seat 10 is fixedly connected to the top of the second moving block 9. An incoming wire assembly 4 is arranged at the top of the fixing seat 10. A first moving block 8 is slidably connected in the second moving groove 7. The first moving block 8 is fixedly connected to the second moving block 9 through a connecting block 14. An electric telescopic rod 13 is fixedly connected to the top of the first moving block 8. A limiting block 11 is fixedly connected to the top of the electric telescopic rod 13. A guide wheel 12 is rotatably connected inside the limiting block 11. A rubber sleeve is arranged outside the guide wheel 12. The guide wheel 12 is in rolling connection with a cable 5. A wire winding assembly 2 is arranged at the top of the bottom plate 1.

[0027] In this embodiment, as Figure 1 , Figure 4 and Figure 5 shown, the incoming wire assembly 4 includes an incoming wire barrel body 401 located at the top of the fixing seat 10. An incoming wire port 402 is arranged on the side of the incoming wire barrel body 401. A second spring 405 is elastically connected inside the incoming wire barrel body 401. A second damping rod 404 is arranged inside the second spring 405. The bottom of the second spring 405 is elastically connected to a fixing frame 406. A roller 407 is rotatably connected inside the fixing frame 406. The cable 5 is arranged at the bottom of the roller 407. A rotating groove 403 is formed on the outside of the incoming wire barrel body 401. A winding assembly 3 is arranged outside the incoming wire barrel body 401. The winding assembly 3 includes a winding barrel 301 rotatably connected to the outside of the incoming wire barrel body 401. A gear edge 302 is arranged outside the winding barrel 301. A plurality of winding shafts 303 are fixedly connected to the side of the winding barrel 301. Winding rollers 304 are threadedly connected to the outside of the plurality of winding shafts 303. A second motor 307 is fixedly installed on the side of the fixing seat 10. The output end of the second motor 307 is fixedly connected to a rotating rod 306. The rotating rod 306 penetrates through the fixing seat 10 and is rotatably connected to the fixing seat 10. A driven gear 305 is fixedly connected to the side of the rotating rod 306. The driven gear 305 is meshed with the gear edge 302.

[0028] Among them, by setting the wrapping component 3 and the wire inlet component 4, the cable 5 passes through the wire inlet component 4 and is wrapped by the wrapping component 3, so as to reduce the phenomenon that the wrapping tape at the junction of the wound part and the unwound part of the wire material comes off after the machine stops, increasing the stability. Moreover, the wrapping component 3 can realize the simultaneous wrapping of multiple wrapping wires, improving the working efficiency. When the cable needs to be wrapped, the cable 5 first enters from the wire inlet 402 and extends into the wire inlet cylinder body 401, so that the four rollers 407 are in contact with the cable 5 in four directions. Under the action of the second spring 405, the rollers 407 are in contact with the surface of the cable 5. When the cable 5 is pulled, the rollers 407 can convey and position the cable 5. In addition, by setting the limit block 11, the guide wheel 12 and the electric telescopic rod 13, the wrapped cable is pressed, preventing the phenomenon that the wrapping tape at the junction of the wound part and the unwound part of the wire material comes off after the machine stops. Moreover, when the cable 5 passes through the wire inlet cylinder body 401, first wind part of the wrapping wire around the outside of the cable 5, and then turn on the switch of the second motor 307. The second motor 307 drives the driven gear 305 to rotate, so that the wrapping cylinder 301 rotates. During the rotation of the wrapping cylinder 301, the wrapping wire outside the winding roller 304 is wound around the outside of the cable 5, so that the wrapping wire is tightly and flatly wrapped around the cable. Since there are multiple winding shafts 303, for the cables that need to be wrapped with multiple wrapping wires, they can be wound simultaneously, thus improving the working efficiency.

[0029] In this embodiment, as Figure 1 , Figure 2 and Figure 3 shown, the wire take-up component 2 includes two first fixing plates 201 and two second fixing plates 208 located on the top of the bottom plate 1. A wire take-up roller 202 is rotatably connected to the side surfaces of the two first fixing plates 201. The wrapped cable 5 is wound around the outside of the wire take-up roller 202. A long strip 204 is fixedly connected to the side surface of the first fixing plate 201 through a fixing rod 203. A first spring 205 is arranged at the bottom of the long strip 204. One end of the first spring 205 is elastically connected to the bottom of the long strip 204, and the other end of the first spring 205 is elastically connected to a wire arranging strip 207. A first damping rod 206 is arranged inside the first spring 205. A first motor 210 is fixedly installed on the side surface of the second fixing plate 208. The output end of the first motor 210 is fixedly connected to a driven wheel shaft 209. The driven wheel shaft 209 passes through the second fixing plate 208 and is rotatably connected to the second fixing plate 208. The second fixing plate 208 is rotatably connected to the wire take-up roller 202 through a belt 211.

[0030] Among them, by setting the wire take-up assembly 2, the wire after winding is taken up and the wire is sorted out to prevent the phenomenon of loose winding wire. When the switch of the first motor 210 is turned on, the first motor 210 drives the driven wheel shaft 209 to rotate, and drives the wire take-up roller 202 to rotate through the belt 211, so as to take up the wire after winding. During the wire take-up process, under the action of the first spring 205, the tooth grooves of the wire sorting strip 207 are in contact with the surface of the wire 5. During the rotation process, due to the increase in the number of wires, the wire sorting strip 207 moves upward and squeezes the first spring 205. At the same time, the force generated by the rebound of the first spring 205 squeezes the wire, so as to ensure the adhesion of the winding wire and the wire and store the wire after winding, so as to prevent the wire after winding and the winding wire from spreading and affecting the quality of winding.

[0031] The working process of the present utility model: When a vertical energy-saving winding machine designed by this solution is working, when it is necessary to wind the wire, the wire 5 first enters from the wire inlet 402 and extends into the wire inlet cylinder body 401, so that the four rollers 407 are in contact with the four directions of the wire 5. Under the action of the second spring 405, the rollers 407 are in contact with the surface of the wire 5. When the wire 5 is pulled, the rollers 407 can convey and position the wire 5. In addition, the limit block 11, the guide wheel 12 and the electric telescopic rod 13 are set to realize the pressing of the wire after winding, so as to prevent the phenomenon that the winding tape at the junction of the wound part and the unwound part of the wire occurs from coming off after the machine stops. Moreover, when the wire 5 passes through the wire inlet cylinder body 401, first wind part of the winding wire around the outside of the wire 5, and then turn on the switch of the second motor 307. The second motor 307 drives the driven gear 305 to rotate, so that the winding cylinder 301 rotates. During the rotation of the winding cylinder 301, the winding wire outside the winding roller 304 is wound around the outside of the wire 5, so that the winding wire is tightly and flatly wound around the outside of the wire. When it is necessary to take up the wire 5 after winding, first turn on the switch of the first motor 210. The first motor 210 drives the driven wheel shaft 209 to rotate, and drives the wire take-up roller 202 to rotate through the belt 211, so as to take up the wire after winding. During the wire take-up process, under the action of the first spring 205, the tooth grooves of the wire sorting strip 207 are in contact with the surface of the wire 5. During the rotation process, due to the increase in the number of wires, the wire sorting strip 207 moves upward and squeezes the first spring 205. At the same time, the force generated by the rebound of the first spring 205 squeezes the wire, so as to prevent the wire after winding and the winding wire from spreading and affecting the quality of winding.

[0032] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A vertical energy-saving wrapping machine, comprising a bottom plate (1), characterized in that: A first moving groove (6) and a second moving groove (7) are formed in the top of the bottom plate (1). A second moving block (9) is slidably connected in the first moving groove (6). A fixing seat (10) is fixedly connected to the top of the second moving block (9). A wire inlet assembly (4) is arranged on the top of the fixing seat (10). The wire inlet assembly (4) includes a wire inlet cylinder body (401) located on the top of the fixing seat (10). A wire inlet port (402) is arranged on the side of the wire inlet cylinder body (401). A second spring (405) is elastically connected inside the wire inlet cylinder body (401). A second damping rod (404) is arranged inside the second spring (405). The bottom of the second spring (405) is elastically connected to a fixing frame (406). A roller (407) is rotatably connected inside the fixing frame (406). A cable (5) is arranged at the bottom of the roller (407). A rotating groove (403) is formed on the outside of the wire inlet cylinder body (401). A wrapping assembly (3) is arranged on the outside of the wire inlet cylinder body (401).

2. The vertical energy-saving wrapping machine according to claim 1, characterized in that: The wrapping assembly (3) includes a wrapping cylinder (301) rotatably connected to the outside of the wire inlet cylinder body (401). A gear edge (302) is arranged on the outside of the wrapping cylinder (301). A plurality of winding shafts (303) are fixedly connected to the side of the wrapping cylinder (301). Wrapping rollers (304) are threadedly connected to the outside of the plurality of winding shafts (303).

3. The vertical energy-saving winding machine according to claim 1, characterized in that: A second motor (307) is fixedly installed on the side of the fixing seat (10). A rotating rod (306) is fixedly connected to the output end of the second motor (307). The rotating rod (306) penetrates through the fixing seat (10) and is rotatably connected to the fixing seat (10). A driven gear (305) is fixedly connected to the side of the rotating rod (306). The driven gear (305) is meshed with the gear edge (302).

4. The vertical energy-saving wrapping machine according to claim 1, characterized in that: A first moving block (8) is slidably connected in the second moving groove (7). The first moving block (8) is fixedly connected to the second moving block (9) through a connecting block (14). An electric telescopic rod (13) is fixedly connected to the top of the first moving block (8).

5. The vertical energy-saving wrapping machine according to claim 4, wherein: A limiting block (11) is fixedly connected to the top of the electric telescopic rod (13). A guiding wheel (12) is rotatably connected inside the limiting block (11). A rubber sleeve is arranged on the outside of the guiding wheel (12). The guiding wheel (12) is in rolling connection with the cable (5).

6. The vertical energy-saving winding machine according to claim 1, wherein: A wire collecting assembly (2) is arranged on the top of the bottom plate (1). The wire collecting assembly (2) includes two first fixing plates (201) and two second fixing plates (208) located on the top of the bottom plate (1). A wire collecting roller (202) is rotatably connected to the side of the two first fixing plates (201). The wrapped cable (5) is wound around the outside of the wire collecting roller (202). A long strip (204) is fixedly connected to the side of the first fixing plate (201) through a fixing rod (203).

7. The vertical energy-saving wrapping machine according to claim 6, wherein: A first spring (205) is provided at the bottom of the long strip (204). One end of the first spring (205) is elastically connected to the bottom of the long strip (204), and the other end of the first spring (205) is elastically connected to a wire guiding strip (207). A first damping rod (206) is provided inside the first spring (205).

8. The vertical energy-saving wrapping machine according to claim 6, characterized in that: A first motor (210) is fixedly installed on the side surface of the second fixing plate (208). The output end of the first motor (210) is fixedly connected to a driven wheel shaft (209). The driven wheel shaft (209) penetrates through the second fixing plate (208) and is rotatably connected to the second fixing plate (208). The second fixing plate (208) is rotatably connected to a wire winding roller (202) through a belt (211).

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