Automatic balance suspension device of air cylinder counterweight type material uniformizing barrel

Abstract

The utility model discloses an air cylinder counter weight type material uniformizing barrel automatic balance suspension device which comprises a device body, the device body comprises a driving mechanism, a fixing support and a material uniformizing mechanism, a lifting shaft is arranged in the device body, an air cylinder is installed at the top end of the lifting shaft, and a servo motor, a speed reducer and a counter weight are arranged in the driving mechanism. According to the air cylinder balance weight type automatic balance suspension device for the material uniformizing barrel, automatic balance of the material uniformizing barrel in the lifting process is achieved through ingenious combination of the air cylinder and the balance weight, the stability and reliability of a system are greatly improved, vibration and noise caused by unbalance are reduced, the service life of equipment is prolonged, and the service life of the equipment is prolonged. And the load of the servo motor is effectively reduced, so that the motor can work in a easier state, the energy consumption is reduced, the response speed and precision of the motor are improved, and the precise control of the lifting of the refining barrel is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of material leveling cylinders, and particularly relates to an automatic balance suspension device for a cylinder counterweight type material leveling cylinder. Background Art

[0002] In the glass manufacturing industry, the uniform mixing and precise distribution of raw materials are key links to ensure the quality and production efficiency of glass products. Glass raw material processing equipment, such as a material leveling cylinder, often lacks effective balance mechanisms during the lifting and lowering processes, resulting in insufficient stability. This not only affects the uniform mixing of raw materials but also may cause problems such as equipment vibration and increased noise, which have an adverse impact on the production environment and operators.

[0003] In addition, glass raw materials often have a certain weight and volume. During the lifting or lowering process of traditional lifting devices, the servo motor needs to bear a large load, which not only increases energy consumption but also may damage the motor, shortening its service life. At the same time, it affects the accuracy and speed of lifting, thereby affecting the efficiency of the entire production line. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an automatic balance suspension device for a cylinder counterweight type material leveling cylinder.

[0005] To solve the above technical problems, the utility model provides the following technical solutions:

[0006] An automatic balance suspension device for a cylinder counterweight type material leveling cylinder of the utility model includes a device main body. The device main body includes a driving mechanism, a fixed bracket, and a material leveling mechanism. The driving mechanism and the material leveling mechanism are respectively installed at the left and right ends of the fixed bracket. A locking ring is arranged in the middle of the fixed bracket. A lifting shaft is arranged inside the device main body, and the lifting shaft is installed inside the locking ring. A cylinder is installed at the top end of the lifting shaft. A servo motor, a reducer, and a counterweight are arranged inside the driving mechanism. The servo motor is installed at one end of the reducer, and the counterweight is arranged at the bottom side of the servo motor and the reducer.

[0007] As a preferred technical solution of the utility model, threaded holes are arranged on the surface of the counterweight, bolts are installed inside the threaded holes, multiple counterweights are provided, and the counterweights are installed at the left bottom end of the fixed bracket through bolts.

[0008] As a preferred technical solution of the utility model, the fixed bracket is lifted and lowered through the lifting shaft.

[0009] As a preferred technical solution of the present utility model, a material cylinder positioning disk and a material leveling cylinder are installed inside the material leveling mechanism. The material cylinder positioning disk is used to fix and position the material leveling cylinder, and the material leveling cylinder is a detachable and replaceable structure.

[0010] As a preferred technical solution of the present utility model, a transmission shaft is installed at one end of the reducer, and a gear is installed inside the material leveling mechanism. The transmission shaft and the gear are meshed.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] The present utility model is a cylinder counterweight type automatic balance suspension device for a material leveling cylinder. Through the ingenious combination of a cylinder and a counterweight block, the automatic balance of the material leveling cylinder during the lifting process is realized, greatly improving the stability and reliability of the system, reducing the vibration and noise caused by imbalance, extending the service life of the equipment, and effectively reducing the load on the servo motor, enabling the motor to work in a more relaxed state. This not only reduces energy consumption but also improves the response speed and accuracy of the motor, thus ensuring the precise control of the lifting of the material leveling cylinder. Description of the Drawings

[0013] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0014] Figure 1 is the overall structural schematic diagram of the present utility model;

[0015] Figure 2 is the front view of the overall structure of the present utility model;

[0016] In the figure: 1, device main body; 2, drive mechanism; 201, servo motor; 202, reducer; 203, counterweight block; 3, fixed bracket; 4, material leveling mechanism; 401, material leveling cylinder; 5, cylinder; 6, lifting shaft. Detailed Embodiments

[0017] The following describes the preferred embodiments of the present utility model with reference to the drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model and are not used to limit the present utility model.

[0018] Among them, the same reference numerals in the drawings all refer to the same components.

[0019] Such as Figure 1-2As shown in the figure, the utility model provides a cylinder counterweight type automatic balance suspension device for a material leveling cylinder, which includes a device main body 1. The device main body 1 is composed of three major parts: a driving mechanism 2, a fixed bracket 3, and a material leveling mechanism 4. The fixed bracket 3 serves as the support structure of the entire device, and the driving mechanism 2 and the material leveling mechanism 4 are respectively installed at its left and right ends. At the middle position of the fixed bracket 3, a locking ring is provided for fixing and supporting the lifting shaft 6. The lifting shaft 6 is installed inside the locking ring and can perform lifting movement along its axis direction.

[0020] Furthermore, at the top end of the lifting shaft 6, a cylinder 5 is installed. The telescopic function of the cylinder 5 is used to adjust the balance state of the material leveling cylinder 401. The driving mechanism 2 integrates a servo motor 201, a reducer 202, and a counterweight 203. The servo motor 201 drives the transmission shaft to rotate through the reducer 202, and then drives the gear in the material leveling mechanism 4 to rotate, realizing the rotational movement of the material leveling cylinder 401. The counterweight 203 is arranged at the bottom side of the servo motor 201 and the reducer 202, and balances the torque change generated during the lifting process of the material leveling cylinder 401 by adding additional weight, ensuring the stable suspension of the material leveling cylinder 401.

[0021] Furthermore, threaded holes are provided on the surface of the counterweight 203, and the counterweight 203 is installed at the left bottom end of the fixed bracket 3 through bolts. This design facilitates adjusting the quantity and position of the counterweight 203 according to actual needs to achieve the best balance effect.

[0022] Furthermore, the fixed bracket 3 performs lifting movement through the lifting shaft 6, realizing the flexible adjustment of the material leveling cylinder 401 in the vertical direction. A cylinder positioning disk and a material leveling cylinder 401 are installed inside the material leveling mechanism 4. The cylinder positioning disk is used to fix and position the material leveling cylinder 401 to ensure its stability during the rotation process. At the same time, the material leveling cylinder 401 is designed as a detachable and replaceable structure, which is convenient for replacement according to different material processing requirements.

[0023] The usage method of the utility model is as follows:

[0024] Firstly, start the servo motor 201, and smoothly transmit the power to the transmission shaft through the reducer 202. The transmission shaft meshes with the gear inside the material leveling mechanism 4, driving the material leveling cylinder 401 to start rotating, realizing the preliminary mixing or distribution of materials. At the same time, the cylinder 5 adjusts its telescopic amount according to preset parameters or real-time feedback, and cooperates with the counterweight 203 to ensure that the material leveling cylinder 401 always maintains a balanced state during the lifting process, effectively reducing the load of the servo motor 201 and improving the lifting accuracy.

[0025] During the lifting process of the material leveling cylinder 401, the fixed support 3 realizes flexible adjustment in the vertical direction through the lifting shaft 6, and the locking ring ensures the stable installation of the lifting shaft 6. The cylinder positioning disk accurately fixes the material leveling cylinder 401 to prevent it from shifting during rotation, further ensuring the stability of material handling. When it is necessary to replace the material leveling cylinder 401 of different specifications or materials, the new material leveling cylinder 401 can be easily disassembled and installed, improving the adaptability and flexibility of the equipment. In the whole working process, the automatic balance mechanism of the cylinder 5 and the counterweight 203 plays a key role, not only improving the stability of the material leveling cylinder 401, but also greatly enhancing the accuracy and efficiency of material handling.

[0026] The utility model is a cylinder counterweight type automatic balance suspension device for a material leveling cylinder. Through the ingenious combination of the cylinder 5 and the counterweight 203, the automatic balance of the material leveling cylinder 401 during the lifting process is realized, greatly improving the stability and reliability of the system, reducing the vibration and noise caused by imbalance, extending the service life of the equipment, and effectively reducing the load of the servo motor 201, enabling the motor to work in a more relaxed state, not only reducing energy consumption, but also improving the response speed and accuracy of the motor, thus ensuring the precise control of the lifting of the material leveling cylinder 401.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the utility model and are not used to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model shall be included within the protection scope of the utility model.

Claims

1. An automatic balance suspension device for a cylinder counterweight type material leveling cylinder, characterized in that, It includes a device main body (1), and the device main body (1) includes a driving mechanism (2), a fixing bracket (3) and a material leveling mechanism (4). The driving mechanism (2) and the material leveling mechanism (4) are respectively installed at the left and right ends of the fixing bracket (3). A locking ring is arranged in the middle of the fixing bracket (3). A lifting shaft (6) is arranged inside the device main body (1), and the lifting shaft (6) is installed inside the locking ring. A cylinder (5) is installed at the top end of the lifting shaft (6). Inside the driving mechanism (2), there are a servo motor (201), a reducer (202) and a counterweight (203). The servo motor (201) is installed at one end of the reducer (202), and the counterweight (203) is arranged at the bottom side of the servo motor (201) and the reducer (202).

2. The automatic balance suspension device of a cylinder counterweight type material homogenizing cylinder according to claim 1, wherein, Threaded holes are arranged on the surface of the counterweight (203), bolts are installed inside the threaded holes, there are multiple pieces of the counterweight (203), and the counterweight (203) is installed at the left bottom end of the fixing bracket (3) through bolts.

3. The automatic balancing suspension device for a cylinder counterweight-type material mixing barrel according to claim 1, characterized in that: The fixing bracket (3) is lifted and lowered through the lifting shaft (6).

4. The automatic balance suspension device of a cylinder counterweight type material homogenizing cylinder according to claim 1, characterized in that, Inside the material leveling mechanism (4), a material cylinder positioning disk and a material leveling cylinder (401) are installed. The material cylinder positioning disk is used to fix and position the material leveling cylinder (401), and the material leveling cylinder (401) is a detachable and replaceable structure.

5. The automatic balancing suspension device for a cylinder counterweight-type material mixing barrel according to claim 1, characterized in that: A transmission shaft is installed at one end of the reducer (202), gears are installed inside the material leveling mechanism (4), and the transmission shaft and the gears are meshed and connected.

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