Dispersion machine

By designing a dispersing machine with detachable scraper and liquid supply components, the problem of adhesion of adhesive grouting materials is solved, efficient cleaning and flexible use are achieved, the life of the scraper is extended, and the operation ease and cleaning efficiency of the dispersing machine are improved.

CN223159177UActive Publication Date: 2025-07-29MONIER (HUBEI) CONSTR TECH CO LTD
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Patent Information

Application Number
CN202422323045.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-29
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the dispersion of grouting material, grouting material with strong viscosity is prone to adhere to the inner wall of the cylinder, resulting in time-consuming and labor-intensive cleaning, affecting the dispersion efficiency, and severe wear of the scraper and poor flexibility.

Method used

A disperser is designed, using a detachable scraper and liquid supply assembly, and the scraper is scraped and swept through the scraper to sweep the grouting material with a greater viscosity. The scraper can be removed when the grouting material with a greater fluidity. It is combined with a cleaning agent spray head to clean the inner wall of the cylinder to improve flexibility and efficiency.

Benefits of technology

It simplifies the difficulty of cleaning, extends the service life of the scraper, improves the flexibility and practicality of the disperser, and reduces the intensity of subsequent cleaning work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a dispersion machine which comprises a mounting plate, a hydraulic cylinder, a movable plate and a barrel body, a rotating rod is rotatably mounted on the inner wall of the movable plate, a dispersion wheel is fixedly mounted at the bottom of the rotating rod, a driving component for driving the dispersion wheel to rotate is arranged at the top of the movable plate, two scraping plates are arranged on the inner wall of the barrel body, and the two scraping plates are fixedly mounted on the inner wall of the barrel body. And connecting rods are fixedly mounted on the opposite sides of the two scraping plates, connecting assemblies used for being connected with the scraping plates are further arranged on the surface of the rotating rod, each connecting assembly comprises a mounting cover fixedly mounted on the surface of the rotating rod, and two connecting openings are formed in the surface of each mounting cover. According to the dispersion machine, through the arrangement of the scraping plate, grouting materials attached to the inner wall of the cylinder body can be scraped and swept when the grouting materials with large viscosity are dispersed, the scraping plate can be detached when the grouting materials which are large in fluidity and do not need to use the scraping plate are dispersed, the service life of the dispersion machine is conveniently prolonged, operation is easy and convenient, and the dispersion machine is suitable for popularization and application. And the flexibility of the dispersion machine is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting material dispersion, in particular to a disperser. Background Technique

[0002] Broadly speaking, a disperser is a kind of mixer. Since a high-speed agitator can form very strong turbulence locally, it usually has a very strong dispersion and emulsification effect on materials. Therefore, this type of high-speed mixer is also called a disperser.

[0003] During the production of grouting materials, a disperser is often used to disperse them. During the dispersion process, some grouting materials with strong viscosity are likely to adhere to the inner wall of the cylinder body. In order not to affect the dispersion of other subsequent grouting materials, workers need to scrape and clean them. This is not only time-consuming and laborious, but also easily affects the efficiency of subsequent grouting material dispersion. Some dispersers are equipped with scrapers to assist in scraping the grouting material adhering to the inner wall of the dispersion cylinder. However, there will be a certain amount of wear between the scraper and the inner wall of the dispersion cylinder during use. For grouting materials with strong fluidity, scrapers do not need to be used during dispersion, so their flexibility is poor. In view of this, we propose a disperser to solve the above problems. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a disperser, which solves the problem that some grouting materials with strong viscosity are likely to adhere to the inner wall of the cylinder body during the dispersion process. In order not to affect the dispersion of other subsequent grouting materials, workers need to scrape and clean them, which is not only time-consuming and laborious, but also easily affects the efficiency of subsequent grouting material dispersion.

[0005] To achieve the above object, the utility model provides the following technical solution: A disperser, including a mounting plate, a hydraulic cylinder, a movable plate and a cylinder body. A rotating rod is rotatably installed on the inner wall of the movable plate. A dispersing wheel is fixedly installed at the bottom of the rotating rod. A driving component for driving the dispersing wheel to rotate is arranged at the top of the movable plate. Two scrapers are arranged on the inner wall of the cylinder body. Connecting rods are fixedly installed on the opposite sides of the two scrapers. A connecting component for connecting the scrapers is also arranged on the surface of the rotating rod;

[0006] The connecting component includes a mounting cover fixedly installed on the surface of the rotating rod. Two connecting ports are opened on the surface of the mounting cover. An installation groove is also opened at the top of the mounting cover. Connecting blocks extending into the connecting ports are fixedly installed on the opposite sides of the two connecting rods. A limiting block penetrating through the connecting block is installed inside the installation groove. The limiting block extends to the outside of the mounting cover. Driving blocks are fixedly installed on the tops of the two limiting blocks. The top of the driving block is rotatably installed on a rotating cylinder. The rotating cylinder is threadedly connected to the surface of the rotating rod.

[0007] Furthermore, the inner wall of the rotating drum is provided with an internal thread, the surface of the rotating rod is provided with an external thread, and the rotating drum is threadably connected to the outer wall of the rotating rod via the internal thread and the external thread.

[0008] Furthermore, a slot for limiting the position of the cylinder is provided on the surface of the mounting plate, and the cylinder is clamped inside the slot.

[0009] Furthermore, the driving assembly includes a gear ring fixedly mounted on the surface of the rotating rod, a motor is also fixedly mounted on the top of the movable plate, and a gear meshing with the gear ring is fixedly mounted on the output end of the motor.

[0010] Furthermore, a water tank is provided inside the rotating rod, a water tank is fixedly installed on the top of the movable plate, and a liquid supply component for providing cleaning agent is provided on the surface of the rotating rod.

[0011] Furthermore, the liquid supply assembly includes a water pump fixedly mounted on the top of the water tank, a water suction pipe extending into the interior of the water tank fixedly mounted on the input end of the water pump, a water supply pipe connected to the water tank fixedly mounted on the output end of the water pump, two water outlet pipes connected to the water tank fixedly mounted on the surface of the rotating rod, a fixed pipe fixedly mounted on one side of the scraper, a plurality of nozzles fixedly mounted on the surface of the fixed pipe, a docking pipe also fixedly mounted on the surface of the fixed pipe, and a hose connected between the docking pipe and the water outlet pipe.

[0012] Furthermore, the direction of the nozzle is toward the inner wall of the cylinder, and a valve is installed on the surface of the water outlet pipe.

[0013] Furthermore, a sealing sleeve is fixedly mounted on the top of the rotating rod, and one end of the water supply pipe away from the water pump is rotatably connected to the inner wall of the sealing sleeve.

[0014] Compared with the prior art, the present invention provides a disperser with the following beneficial effects:

[0015] 1. The disperser can scrape the grouting material attached to the inner wall of the cylinder through the scraper when dispersing the grouting material with high viscosity, thereby reducing the difficulty of subsequent cleaning. For the grouting material with high fluidity that does not require the use of a scraper, the limit block can be separated from the connecting block by rotating the rotating cylinder, so that the scraper can be disassembled, which is convenient for extending its service life. The operation is relatively simple and convenient, which greatly improves the flexibility of the disperser.

[0016] 2. After the grouting material is dispersed, the disperser can provide cleaning liquid to the fixed pipe on the scraper surface through the liquid supply component. The cleaning liquid is sprayed out through the nozzle and the inner wall of the cylinder can be cleaned by coordinating with the rotation of the scraper, further reducing the difficulty of subsequent cylinder cleaning, thereby improving the practicality of the disperser. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Schematic diagram of the main body of the present utility model;

[0018] Figure 2 For the present utility model Figure 1 Enlarged view of part A in;

[0019] Figure 3 Cross-sectional view of the rotating rod, cylinder and connecting component of the present utility model;

[0020] Figure 4 For the present utility model Figure 3 Enlarged view of part B in;

[0021] Figure 5 Schematic diagram of another perspective of the mounting groove and connecting block of the present utility model;

[0022] Figure 6 Schematic diagram of the scraper, dispersion wheel and connecting component of the present utility model;

[0023] Figure 7 Schematic diagram of another perspective of the scraper, dispersion wheel and connecting component of the present utility model.

[0024] In the figure: 1, mounting plate; 2, hydraulic cylinder; 3, movable plate; 4, cylinder; 5, rotating rod; 6, dispersion wheel; 7, mounting cover; 8, mounting groove; 9, connecting block; 10, connecting rod; 11, scraper; 12, limiting block; 13, driving block; 14, rotating cylinder; 15, fixed pipe; 16, spray head; 17, docking pipe; 18, water tank; 19, toothed ring; 20, motor; 21, gear; 22, water tank; 23, water pump; 24, water supply pipe; 25, water outlet pipe; 26, valve; 27, hose; 28, sealing sleeve. Detailed implementation manners

[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figure 1 , a dispersing machine, comprising a mounting plate 1, a hydraulic cylinder 2, a movable plate 3 and a cylinder 4. A rotating rod 5 is rotatably mounted on the inner wall of the movable plate 3. A dispersion wheel 6 is fixedly mounted at the bottom of the rotating rod 5. A driving assembly for driving the dispersion wheel 6 to rotate is provided at the top of the movable plate 3. Two scrapers 11 are provided on the inner wall of the cylinder 4. Connecting rods 10 are fixedly mounted on one side of the two scrapers 11 facing each other.

[0027] Among them, the hydraulic cylinder 2 is fixedly installed on the top of the mounting plate 1, which is used to adjust the position of the dispersion wheel 6, and the movable plate 3 is fixedly installed at the output end of the hydraulic cylinder 2.

[0028] In addition, through the arranged scraping plate 11, when the grouting material with high viscosity is dispersed, the grouting material attached to the inner wall of the cylinder body 4 can be scraped, reducing the subsequent cleaning difficulty.

[0029] Please refer to Figure 4 、 Figure 5 and Figure 6 As shown in, a connecting component for connecting the scraping plate 11 is also provided on the surface of the rotating rod 5. The connecting component includes a mounting cover 7 fixedly installed on the surface of the rotating rod 5. Two connecting ports are opened on the surface of the mounting cover 7, and a mounting groove 8 is also opened on the top of the mounting cover 7. On the opposite sides of the two connecting rods 10, connecting blocks 9 extending into the connecting ports are fixedly installed. A limiting block 12 penetrating through the connecting block 9 is installed inside the mounting groove 8. The limiting block 12 extends to the outside of the mounting cover 7. The tops of the two limiting blocks 12 are fixedly installed with a driving block 13. The top of the driving block 13 is rotatably installed on a rotating cylinder 14, and the rotating cylinder 14 is threadedly connected to the surface of the rotating rod 5.

[0030] Among them, internal threads are provided on the inner wall of the rotating cylinder 14, and external threads are provided on the surface of the rotating rod 5. The rotating cylinder 14 is threadedly connected to the outer wall of the rotating rod 5 through the internal and external threads.

[0031] In addition, for the grouting material with strong fluidity and low viscosity that does not require the use of the scraping plate 11 during dispersion, the rotating cylinder 14 can be rotated to make the limiting block 12 move upward. During the upward movement of the limiting block 12, it will disengage from the connecting block 9, so that the two limiting blocks 12 are no longer limited, and then the two scraping plates 11 can be directly removed, thereby improving the service life of the scraping plate 11.

[0032] During installation, only the connecting block 9 needs to be inserted into the connecting port, and then the rotating cylinder 14 is rotated to make the limiting block 12 move downward, so as to limit the two connecting blocks 9 through the limiting block 12, and then complete the simultaneous installation of the two scraping plates 11. The operation is relatively simple and convenient, greatly improving the flexibility of the disperser.

[0033] Please refer to Figure 1 As shown in, in this embodiment, a clamping groove for limiting the cylinder body 4 is also opened on the surface of the mounting plate 1. The cylinder body 4 is clamped inside the clamping groove. The driving component includes a toothed ring 19 fixedly installed on the surface of the rotating rod 5, and a motor 20 is also fixedly installed on the top of the movable plate 3. The output end of the motor 20 is fixedly installed with a gear 21 meshing with the toothed ring 19.

[0034] Through the arranged clamping groove, it is used to limit the cylinder body 4, so that it can be more stable during the dispersion operation.

[0035] In addition, the starting motor 20 drives the gear 21 to rotate, thereby causing the rotating rod 5 to rotate through the toothed ring 19, and then dispersing the grouting material through the high-speed rotation of the dispersing wheel 6.

[0036] Please refer to Figure 2 and Figure 3 In this embodiment, a water tank 18 is further opened inside the rotating rod 5, a water tank 22 is fixedly installed at the top of the movable plate 3, and a liquid supply assembly for providing a cleaning agent is further provided on the surface of the rotating rod 5.

[0037] Among them, the water tank 22 is used to add cleaning liquid.

[0038] In this embodiment, the liquid supply assembly includes a water pump 23 fixedly installed on the top of the water tank 22, a water suction pipe extending into the water tank 22 is fixedly installed at the input end of the water pump 23, a water supply pipe 24 communicated with the water tank 18 is fixedly installed at the output end of the water pump 23, two water outlet pipes 25 communicated with the water tank 18 are fixedly installed on the surface of the rotating rod 5, a fixed pipe 15 is fixedly installed on one side of the scraper 11, a plurality of spray nozzles 16 are fixedly installed on the surface of the fixed pipe 15, and a docking pipe 17 is further fixedly installed on the surface of the fixed pipe 15. A hose 27 is connected between the docking pipe 17 and the water outlet pipe 25.

[0039] In addition, inject the cleaning liquid into the water tank 22, start the water pump 23 while the scraper 11 is rotating to inject the cleaning liquid into the inside of the water tank 18, and then spray it out through the spray nozzles 16. Cooperating with the scraping of the scraper 11 can achieve the cleaning of the inner wall of the cylinder body 4, reducing the work intensity of subsequent staff cleaning.

[0040] It should be noted that the direction of the spray nozzles 16 faces the inner wall of the cylinder body 4, and a valve 26 is installed on the surface of the water outlet pipe 25.

[0041] When the scraper 11 is not installed, the water outlet pipe 25 can be closed by closing the valve 26.

[0042] In this embodiment, a sealing sleeve 28 is further fixedly installed at the top of the rotating rod 5, and one end of the water supply pipe 24 away from the water pump 23 is rotatably connected to the inner wall of the sealing sleeve 28.

[0043] Among them, through the provided sealing sleeve 28, while connecting the water supply pipe 24, it can also improve the sealing performance at the connection between the rotating rod 5 and the water supply pipe 24.

[0044] When this embodiment is in use, inject the grouting material into the inside of the cylinder body 4, then place the cylinder body 4 into the inside of the card slot, start the hydraulic cylinder 2 to drive the dispersing wheel 6 into the inside of the cylinder body 4, and then start the motor 20 to drive the gear 21 to rotate, thereby causing the rotating rod 5 to rotate through the toothed ring 19, and then dispersing the grouting material through the high-speed rotation of the dispersing wheel 6. During the dispersing process, the grouting material attached to the inner wall of the cylinder body 4 can be scraped by the scraper 11.

[0045] After the grouting material is dispersed, take it out, inject cleaning liquid into the water tank 22, start the water pump 23 while the scraper 11 rotates to inject the cleaning liquid into the inside of the water trough 18, and then spray it out through the nozzle 16. With the scraping of the scraper 11, the inner wall of the cylinder body 4 can be cleaned, reducing the work intensity of subsequent staff cleaning.

[0046] For the grouting material with strong fluidity and low viscosity that does not require the use of the scraper 11 during dispersion, the rotating cylinder 14 can be rotated to make the limit block 12 move upward. During the upward movement of the limit block 12, it will disengage from the connecting block 9, so that the two limit blocks 12 are no longer limited, and then the two scrapers 11 can be directly removed. This can improve the service life of the scraper 11, and the operation is relatively simple and convenient, greatly improving the flexibility of the disperser.

[0047] All electrical components mentioned in the text are electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly disclosed electrical connection technology will not be elaborated in the text.

[0048] The above is only the implementation mode of the present invention and is not used to limit the present invention. For those skilled in the art, various changes and modifications can be made to the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.

Claims

1. A dispersing machine, comprising a mounting plate (1), a hydraulic cylinder (2), a movable plate (3) and a cylinder body (4), characterized in that: A rotating rod (5) is rotatably installed on the inner wall of the movable plate (3). A dispersion wheel (6) is fixedly installed at the bottom of the rotating rod (5). A driving assembly for driving the dispersion wheel (6) to rotate is provided at the top of the movable plate (3). Two scraping plates (11) are provided on the inner wall of the cylinder body (4). Connecting rods (10) are fixedly installed on the opposite sides of the two scraping plates (11). A connecting assembly for connecting the scraping plates (11) is further provided on the surface of the rotating rod (5). The connecting assembly includes a mounting cover (7) fixedly installed on the surface of the rotating rod (5). Two connecting ports are formed on the surface of the mounting cover (7). An installation groove (8) is further formed at the top of the mounting cover (7). Connecting blocks (9) extending into the connecting ports are fixedly installed on the opposite sides of the two connecting rods (10). A limiting block (12) penetrating the connecting block (9) is installed inside the installation groove (8). The limiting block (12) extends to the outside of the mounting cover (7). A driving block (13) is fixedly installed on the tops of the two limiting blocks (12). A rotating cylinder (14) is rotatably installed on the top of the driving block (13). The rotating cylinder (14) is threadedly connected to the surface of the rotating rod (5).

2. The dispersing machine according to claim 1, wherein: Internal threads are formed on the inner wall of the rotating cylinder (14), and external threads are formed on the surface of the rotating rod (5). The rotating cylinder (14) is threadedly connected to the outer wall of the rotating rod (5) through the internal and external threads.

3. The dispersing machine according to claim 1, characterized in that: A clamping groove for limiting the cylinder body (4) is further formed on the surface of the mounting plate (1). The cylinder body (4) is clamped inside the clamping groove.

4. A dispersing machine according to claim 1, wherein: The driving assembly includes a toothed ring (19) fixedly installed on the surface of the rotating rod (5). A motor (20) is further fixedly installed at the top of the movable plate (3). A gear (21) meshing with the toothed ring (19) is fixedly installed at the output end of the motor (20).

5. The dispersing machine according to claim 1, characterized in that: A water tank (18) is further formed inside the rotating rod (5). A water tank (22) is fixedly installed at the top of the movable plate (3). A liquid supply assembly for providing a cleaning agent is further provided on the surface of the rotating rod (5).

6. The disperser according to claim 5, wherein: The liquid supply assembly includes a water pump (23) fixedly installed on the top of the water tank (22). A water suction pipe extending into the water tank (22) is fixedly installed at the input end of the water pump (23). A water supply pipe (24) communicating with the water tank (18) is fixedly installed at the output end of the water pump (23). Two water outlet pipes (25) communicating with the water tank (18) are fixedly installed on the surface of the rotating rod (5). A fixed pipe (15) is fixedly installed on one side of the scraping plate (11). A plurality of spray heads (16) are fixedly installed on the surface of the fixed pipe (15). A docking pipe (17) is further fixedly installed on the surface of the fixed pipe (15). A flexible pipe (27) is connected between the docking pipe (17) and the water outlet pipe (25).

7. A disperser according to claim 6, characterized in that: The direction of the spray heads (16) faces the inner wall of the cylinder body (4). A valve (26) is installed on the surface of the water outlet pipe (25).

8. The disperser according to claim 6, characterized in that: A sealing sleeve (28) is further fixedly installed on the top of the rotating rod (5). The end of the water supply pipe (24) away from the water pump (23) is rotatably connected to the inner wall of the sealing sleeve (28).