Magnet assembling machine

Abstract

The utility model discloses a magnet assembling machine, and relates to the technical field of magnet assembling machines. By means of the feeding assembly composed of a feeding groove plate, a feeding push plate, a feeding telescopic electric push rod and a feeding groove, the precise feeding process is achieved, the situation that machining errors are caused by errors possibly caused by manual feeding is reduced, meanwhile, the links of manual feeding are reduced, the degree of fatigue of workers is reduced, and the machining efficiency is improved. The suction machining assembly composed of the mounting plate, the non-magnetic fixing plate, the magnetic push plate and the magnetic lifting air cylinder is matched with the feeding assembly to form a feeding and taking closed loop, full-automatic feeding, taking and mounting processes can be completed in cooperation with a mechanical arm, the yield of products is increased, the quality and consistency of the products are ensured, and the production efficiency is improved. The situation of damage or flaws possibly caused by misoperation in the manual assembly process is reduced, and the risk caused by manual operation is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of magnet assembly machines, and specifically relates to a magnet assembly machine. Background Technique

[0002] A magnet assembly machine is an automated device mainly used for the automated assembly process of magnets. It integrates multiple parts such as a feeding system, an assembly system, a control system, and a discharging system, and can efficiently and stably complete the magnet assembly task.

[0003] At present, when assembling the magnet part of the workpiece to be processed, most of them are manually placed. However, the long-term mechanical assembly will cause fatigue and distraction of people, resulting in incorrect assembly, reducing the yield rate of products, unable to ensure the quality and consistency of products, and there may be damage or defects caused by improper operation during the manual assembly process. At the same time, the magnet assembly process may involve dangerous or complex steps, increasing the risk of manual operation. Content of the Utility Model

[0004] The purpose of the utility model is to provide a magnet assembly machine to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A magnet assembly machine, including an assembly machine main body and a manipulator arranged on the assembly machine main body, characterized in that: the

[0006] Feeding component, arranged on the assembly machine main body, used for storing and conveying required parts. The feeding component includes a feeding groove plate, a feeding push plate, a feeding telescopic electric push rod, and a feeding groove. Multiple groups of the feeding groove plates are fixedly arranged at equal intervals on the upper end of the assembly machine main body. The feeding push plate is slidably installed on the feeding groove plate. The feeding telescopic electric push rod is fixed on one side of the feeding groove plate, and the telescopic end of the feeding telescopic electric push rod is connected to the feeding push plate. The feeding groove is opened on the feeding push plate;

[0007] Material suction and processing component, arranged on the mobile end of the manipulator, used for sucking and assembling required parts to the workpiece to be processed position. The material suction and processing component includes a mounting plate, a non-magnetic fixing plate, a magnetic push plate, and a magnetic absorption lifting air cylinder. The mounting plate is installed on the mobile end of the manipulator. The non-magnetic fixing plate is fixedly installed on the mounting plate. The magnetic absorption lifting air cylinder is installed on the side of the mounting plate. The magnetic push plate is installed on the magnetic absorption lifting air cylinder;

[0008] Conveyor belts, multiple groups are arranged below the material suction and processing component, used for placing workpieces to be processed and conveying the processed workpieces.

[0009] As a preferred solution, a limiting groove for placing the parts required for assembly is provided in the feeding trough plate, and several groups of parts required for assembly are slidably and limit-stacked in the limiting groove.

[0010] As a preferred solution, the feeding push plate is slidably attached to the outer wall of the lowermost end of the limiting groove provided on the feeding trough plate, and is used to prevent the parts required for assembly placed in the limiting groove from detaching from the limiting groove.

[0011] As a preferred solution, the feeding trough has the same cross-section as the limiting groove, and the center lines of the feeding trough and the limiting groove coincide. After the feeding push plate moves, the feeding trough can be moved below the limiting groove, and the lowermost group of parts required for assembly in the limiting groove can be received through the feeding trough.

[0012] As a preferred solution, the magnetic push plate and one end of the non-magnetic fixing plate are provided with protruding ends that are complementarily distributed at intervals, and the magnetic push plate is slidably attached to the non-magnetic fixing plate.

[0013] As a preferred solution, a vision detection sensor for detecting the position of the assembled parts after installation is further installed on the side of the mounting plate.

[0014] As a preferred solution, a side pushing assembly for stabilizing the side of the workpiece to be processed is further provided on one side of the conveyor belt. The side pushing assembly includes a side pushing plate and a side pushing electric push rod. The side pushing electric push rod is arranged in multiple groups and mounted on the main body of the assembly machine. The side pushing plate is mounted on the telescopic end of the side pushing electric push rod, and the side pushing electric push rod is horizontally attached to the conveying plane of the conveyor belt.

[0015] As a preferred solution, a side positioning plate for adapting to work with the side pushing assembly is further provided on the main body of the assembly machine. The side positioning plate is arranged on one side of one group of the conveyor belts and is used for limiting the side of the workpiece to be processed.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] 1. Through the feeding assembly composed of a feeding trough plate, a feeding push plate, a feeding telescopic electric push rod, and a feeding trough, the process of precise feeding is realized, reducing the mistakes that may occur in manual feeding, which may lead to errors in processing. At the same time, the manual feeding link is reduced, and the degree of manual fatigue is reduced.

[0018] 2. The material suction and processing component composed of an installation plate, a non-magnetic fixed plate, a magnetic push plate, and a magnetic suction lifting cylinder forms a closed loop for feeding and material taking in cooperation with the feeding component. Together with the manipulator, it can complete the fully automated processes of feeding, material taking, and installation, improving the yield rate of products, ensuring the quality and consistency of products, reducing the damage or defects that may occur due to improper operation during manual assembly, and reducing the risks brought by manual operation.

[0019] 3. The side push component composed of a side push plate and a side push electric push rod, in cooperation with the side positioning plate, secures the workpiece to be processed in the processing state, avoiding the situation of shaking during the processing of the workpiece to be processed.

[0020] 4. Through the set visual detection sensor, the assembled products are detected after assembly, further reducing the occurrence of defects in processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a front elevation schematic view of the overall structure of the present utility model Figure 1 ;

[0022] Figure 2 is a front elevation schematic view of the overall structure of the present utility model Figure 2 ;

[0023] Figure 3 is a front view schematic diagram of the overall structure of the present utility model;

[0024] Figure 4 is a top view schematic diagram of the overall structure of the present utility model;

[0025] Figure 5 is an enlarged schematic view of the partial structure of the material suction and processing component of the present utility model;

[0026] Figure 6 is an enlarged schematic view of the partial structure of the feeding component of the present utility model;

[0027] Figure 7 is an enlarged schematic view of the partial structure of the side push component of the present utility model.

[0028] In the figure: 1. Assembly machine main body; 2. Manipulator; 3. Feeding component; 301. Feeding trough plate; 302. Feeding push plate; 303. Feeding telescopic electric push rod; 304. Feeding trough; 4. Material suction and processing component; 401. Installation plate; 402. Non-magnetic fixed plate; 403. Magnetic push plate; 404. Magnetic suction lifting cylinder; 5. Visual detection sensor; 6. Conveyor belt; 7. Side push component; 701. Side push plate; 702. Side push electric push rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0030] See also Figures 1-7 The utility model provides a magnet assembly machine, comprising an assembly machine body 1 and a manipulator 2 provided on the assembly machine body 1, characterized in that:

[0031] The feeding assembly 3 is arranged on the assembly machine body 1 and is used to store and transport the required parts. The feeding assembly 3 includes a feeding trough plate 301, a feeding push plate 302, a feeding telescopic electric push rod 303 and a feeding trough 304. The feeding trough plate 301 is provided with multiple groups of equidistantly distributed and fixed on the upper end of the assembly machine body 1. The feeding trough plate 301 is specifically provided with four groups, which are fixed to the assembly machine body 1 by welding. A limiting groove for placing the parts required for assembly is opened in the feeding trough plate 301, and several groups of parts required for assembly are stacked in the limiting groove for sliding limitation. The feeding push plate 302 slides against the outer wall of the lower end of the limiting groove provided on the feeding trough plate 301. The feeding push plate 302 is slidably mounted on the feeding trough plate 301, and the feeding telescopic electric push rod 303 is fixed to one side of the feeding trough plate 301, and the telescopic end of the feeding telescopic electric push rod 303 is connected to the feeding push plate 302. The feeding trough 304 is provided on the feeding push plate 302. The feeding trough 304 has the same cross-section as the limiting trough, and the center line of the feeding trough 304 coincides with the center line of the limiting trough. After the feeding push plate 302 moves, the feeding trough 304 can be moved to the bottom of the limiting trough, and one of the groups of parts required for assembly at the lower end of the limiting trough is received through the feeding trough 304.

[0032] When the feeding component 3 is working, it first fills and places multiple parts required for assembly into the limiting groove of the feeding trough plate 301. The parts required for assembly can be magnetic or made of materials that can be magnetically adsorbed, such as magnets. Since the parts required for assembly are slidably connected to the limiting groove, the feeding push plate 302 can block the limiting groove of the feeding trough plate 301, and then the feeding trough 304 is used to allow one group of parts required for assembly in the limiting groove of the feeding trough plate 301 to move and be connected to the inside of the limiting groove through the feeding telescopic electric push rod 303. After this process is completed, the feeding push plate 302 is driven to move by the feeding telescopic electric push rod 303 to move the feeding trough 304 away from the limiting groove. At this time, the feeding push plate 302 can prevent the parts required for assembly from leaving the limiting groove, thereby completing the feeding process.

[0033] The material suction and processing assembly 4 is arranged at the mobile end of the manipulator 2 and is used to suck and assemble the required parts to the processing position. Two sets of material suction and processing assemblies 4 can be set. The material suction and processing assembly 4 includes a mounting plate 401, a non-magnetic fixing plate 402, a magnetic push plate 403 and a magnetic suction lifting cylinder 404. The mounting plate 401 is mounted on the mobile end of the manipulator 2, the non-magnetic fixing plate 402 is fixedly mounted on the mounting plate 401, the magnetic suction lifting cylinder 404 is mounted on the side of the mounting plate 401, the magnetic push plate 403 is mounted on the magnetic suction lifting cylinder 404, and the magnetic push plate 403 and one end of the non-magnetic fixing plate 402 are provided with complementary protruding ends distributed at intervals, and the magnetic push plate 403 is in sliding fit with the non-magnetic fixing plate 402;

[0034] The material suction process is as follows: after the feeding process is completed, at this time, the required parts for assembly are located in the feeding groove 304. Then, the manipulator 2 drives the entire material suction and processing assembly 4 to move. Then, the magnetic suction lifting cylinder 404 is used to push the magnetic push plate 403 to move, so that the magnetic push plate 403 protrudes to the lowest horizontal line of the non-magnetic fixing plate 402. Then, through the magnetic property of the protruding end of the magnetic push plate 403, the suction process of the required parts for assembly in the feeding groove 304 can be completed. Then, the manipulator 2 continues to drive the entire material suction and processing assembly 4 to move. When it is necessary to place the required parts for assembly adsorbed on the magnetic push plate 403, at this time, only need to drive the magnetic push plate 403 to contract through the magnetic suction lifting cylinder 404 until the magnetic push plate 403 does not contact the required parts for assembly, that is, the protruding end of the non-magnetic fixing plate 402 is used to block the required parts for assembly, thereby completing the disassembly and installation process of the required parts for assembly.

[0035] The conveyor belt 6 is provided with multiple groups below the material suction and processing assembly 4 and is used to place the workpieces to be processed and convey the processed workpieces. Two sets of conveyor belts 6 can be set, and both sets have the function of conveying, and one of them also serves as a processing plane.

[0036] Please refer to Figure 1 On the side of the mounting plate 401, a vision detection sensor 5 for detecting the position of the assembled parts after installation is also installed. Through the vision detection sensor 5, the processing situation after processing can be detected, thereby reducing the occurrence of processing errors.

[0037] Please refer to Figure 7, on one side of the conveyor belt 6, a side-pushing component 7 for stabilizing the side of the workpiece to be processed is further provided. The side-pushing component 7 includes a side-pushing plate 701 and a side-pushing electric push rod 702. The side-pushing electric push rod 702 is arranged in multiple groups and mounted on the main body 1 of the assembly machine. The side-pushing plate 701 is mounted on the telescopic end of the side-pushing electric push rod 702. The side-pushing electric push rod 702 is horizontally attached to the conveying plane of the conveyor belt 6. On the main body 1 of the assembly machine, a side positioning plate for cooperating with the side-pushing component 7 to work is further provided. The side positioning plate is arranged on one side of one group of conveyor belts 6 for limiting the side of the workpiece to be processed;

[0038] When the workpiece to be processed is placed on one group of conveyor belts 6 for processing, by starting the side-pushing electric push rod 702 to drive the side-pushing plate 701 to move, and cooperating with the side positioning plate, the workpiece to be processed can be clamped and fixed, thereby avoiding the situation that the workpiece to be processed moves during the processing process.

[0039] In addition, when each component of this device is in use, it can be controlled in terms of motion logic through an externally connected PLC controller. For example, the movement or stop of the conveyor belt 6, etc. This process is all prior art or principles that can be achieved by prior art, and will not be elaborated here.

[0040] Working principle: When this device is in use, first, a plurality of parts required for assembly are filled and placed in the limiting groove of the feeding chute plate 301. The parts required for assembly can be magnetic materials such as magnets or materials that can be magnetically adsorbed. Since the parts required for assembly are slidably connected to the limiting groove, and the feeding push plate 302 can block the limiting groove of the feeding chute plate 301, and then through the feeding chute 304, one group of parts required for assembly in the limiting groove of the feeding chute plate 301 can be allowed to move and be clamped inside the limiting groove through the feeding telescopic electric push rod 303. After this process is completed, the feeding telescopic electric push rod 303 drives the feeding push plate 302 to move, so that the feeding chute 304 is far away from the limiting groove. At this time, the feeding push plate 302 can block the parts required for assembly from detaching from the limiting groove. Then, the manipulator 2 drives the suction and processing component 4 to move as a whole. Then, the magnetic suction lifting cylinder 404 pushes the magnetic push plate 403 to move, so that the magnetic push plate 403 protrudes to the lowest horizontal line of the non-magnetic fixing plate 402. Then, through the magnetic property of the protruding end of the magnetic push plate 403, the process of sucking the parts required for assembly in the feeding chute 304 can be completed. Then, the manipulator 2 continues to drive the suction and processing component 4 to move as a whole. When it is necessary to place the parts required for assembly adsorbed on the magnetic push plate 403, at this time, only the magnetic suction lifting cylinder 404 is used to drive the magnetic push plate 403 to contract until the magnetic push plate 403 does not contact the parts required for assembly, that is, the protruding end of the non-magnetic fixing plate 402 is used to block the parts required for assembly, thereby completing the process of detaching and installing the parts required for assembly, and placing the parts required for assembly inside the processing position of the workpiece to be processed, thereby completing the assembly process;

[0041] In addition, the device drives the side push plate 701 to move by starting the side push electric push rod 702, and can clamp and fix the workpiece to be processed in cooperation with the side positioning plate, thereby avoiding the situation that the workpiece to be processed moves during the processing;

[0042] Finally, after the processing and assembly process is completed, the device can detect the processing situation after processing through the vision detection sensor 5.

[0043] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A magnet assembling machine, comprising an assembling machine main body (1) and a manipulator (2) arranged on the assembling machine main body (1), characterized in that: described A feeding assembly (3) is provided on the assembly machine body (1) and is used for storing and conveying required parts. The feeding assembly (3) comprises a feeding trough plate (301), a feeding push plate (302), a feeding telescopic electric push rod (303) and a feeding trough (304). The feeding trough plate (301) is provided with a plurality of groups of equidistantly distributed and fixed on the upper end of the assembly machine body (1). The feeding push plate (302) is slidably mounted on the feeding trough plate (301). The feeding telescopic electric push rod (303) is fixed on one side of the feeding trough plate (301), and the telescopic end of the feeding telescopic electric push rod (303) is connected to the feeding push plate (302). The feeding trough (304) is opened on the feeding push plate (302). A material suction processing assembly (4) is provided at the mobile end of the manipulator (2) and is used for sucking and assembling required parts to a position to be processed. The material suction processing assembly (4) comprises a mounting plate (401), a non-magnetic fixed plate (402), a magnetic push plate (403) and a magnetic lifting cylinder (404). The mounting plate (401) is mounted on the mobile end of the manipulator (2), the non-magnetic fixed plate (402) is fixedly mounted on the mounting plate (401), the magnetic lifting cylinder (404) is mounted on a side of the mounting plate (401), and the magnetic push plate (403) is mounted on the magnetic lifting cylinder (404); A plurality of conveyor belts (6) are provided below the material suction processing assembly (4) and are used to place workpieces to be processed and to convey the completed workpieces.

2. The magnet assembly machine according to claim 1, characterized in that: A limiting groove for placing parts required for assembly is provided in the feeding trough plate (301), and a plurality of groups of parts required for assembly are slidably limited and stacked in the limiting groove.

3. The magnet assembly machine according to claim 2, characterized in that: The feeding push plate (302) is slidably fitted with the outer wall of the lower end of the limiting groove provided on the feeding groove plate (301), and is used to prevent the parts required for assembly placed in the limiting groove from leaving the limiting groove.

4. A magnet assembly machine according to claim 2, characterized in that: The feed trough (304) has the same cross-section as the limiting groove, and the feed trough (304) coincides with the center line of the limiting groove. After the feed push plate (302) moves, the feed trough (304) can be moved to the bottom of the limiting groove, and one group of parts required for assembly at the bottom end of the limiting groove is received through the feed trough (304).

5. A magnet assembly machine according to claim 1, characterized in that: The magnetic push plate (403) and one end of the non-magnetic fixed plate (402) are provided with spaced and complementary protruding ends, and the magnetic push plate (403) and the non-magnetic fixed plate (402) are slidably fitted.

6. The magnet assembly machine according to claim 1, wherein: A visual detection sensor (5) for detecting the position of assembled parts after installation is also installed on the side of the installation plate (401).

7. A magnet assembly machine according to claim 1, characterized in that: On one side of the conveyor belt (6), a side push component (7) for stabilizing the side of the workpiece to be processed is further provided. The side push component (7) includes a side push plate (701) and a side push electric push rod (702). The side push electric push rod (702) is arranged in multiple groups and mounted on the main body (1) of the assembly machine. The side push plate (701) is mounted on the telescopic end of the side push electric push rod (702), and the side push electric push rod (702) is horizontally attached to the conveying plane of the conveyor belt (6).

8. The magnet assembly machine according to claim 7, characterized in that: On the main body (1) of the assembly machine, a side positioning plate for cooperating with the side push component (7) to work is further provided. The side positioning plate is arranged on one side of one group of the conveyor belts (6) and is used for limiting the side of the workpiece to be processed.

Images