Semicircular plate cutting device

By designing a semicircular plate cutting device for the cylinder, support mechanism and cutter, the problem of being unable to fix and cut the semicircular plate in the prior art is solved, and the stable cutting and rapid cutting effect of the semicircular plate is achieved.

CN223160502UActive Publication Date: 2025-07-29SINOPEC OILFIELD SERVICE CORPORATION +1
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Patent Information

Application Number
CN202422088596.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-29
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The prior art cannot effectively fix and cut semicircular plates, and cannot meet the semicircular plate cutting needs in the installation of shallow sea submarine pipelines.

Method used

A semicircular plate cutting device is designed, including a cylinder, a support mechanism and a cutter. The support mechanism is composed of a support plate and a support beam. The support beam is horizontally arranged and connected to the cylinder and a support plate. The cutter is slidably arranged on the surface of the cylinder. The support beam stabilizes the semicircular plate, and the cutter moves along the surface of the cylinder for cutting.

Benefits of technology

The stability of the semicircle plate during the cutting process and the flatness of the cut are achieved. The structure is simple, easy to use and can quickly complete the cutting operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a semicircular plate cutting device, and relates to the technical field of pipeline machining. The semicircular plate cutting device comprises a barrel, a supporting mechanism and a cutter, the supporting mechanism comprises a supporting plate and at least two supporting beams used for supporting a semicircular plate, the supporting plate is vertically arranged, the supporting beams are horizontally arranged, the two ends of each supporting beam are connected with the barrel and the supporting plate respectively, and the cutter is arranged on the barrel. The cutter is slidably arranged on the surface of the cylinder and is close to the supporting beam. The two ends of the horizontally-arranged supporting beams are connected with the supporting plate and the cylinder correspondingly, the at least two supporting beams can well support the semi-circular plate, the semi-circular plate is kept stable in the cutting process, the cutter arranged on the surface of the cylinder in a sliding mode can stably move along the surface of the cylinder, and cutting operation on the semi-circular plate is completed in the moving process. The semi-circular plate cutting device is simple in structure, convenient to use and capable of rapidly completing cutting operation on the semi-circular plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline processing, and particularly to a semi-circular plate cutting device. Background Art

[0002] The installation construction of submarine pipelines in shallow waters involves construction links such as pipe laying operations, offshore installation of risers, and offshore docking of horizontal joints. The installation of anchor fittings in pipe laying operations and the dead-end docking of risers and horizontal joints both involve the installation of semi-circular plates, and the semi-circular plates need to be cut to meet the installation requirements.

[0003] Chinese Patent with publication number CN106425064A discloses a pipeline cutting device, which realizes the cutting of pipelines with different diameters by setting an inner diameter filling piece. However, the above patent cannot effectively fix the semi-circular plate and cannot meet the cutting requirements of the semi-circular plate. Summary of the Utility Model

[0004] The utility model provides a semi-circular plate cutting device, which has a simple structure and is easy to use, and can effectively fix and cut the semi-circular plate.

[0005] The utility model provides a semi-circular plate cutting device, which includes a cylinder body, a support mechanism and a cutter. The support mechanism includes a support plate and at least two support beams for supporting the semi-circular plate. The support plate is vertically arranged, the support beams are horizontally arranged, and both ends of the support beams are respectively connected with the cylinder body and the support plate. The cutter is slidably arranged on the surface of the cylinder body and is close to the support beam.

[0006] In one embodiment, the number of the support beams is three, including two first cross beams and one second cross beam. The two first cross beams are at the same height, the second cross beam is located above the first cross beams, and the two first cross beams are symmetrically arranged with respect to the second cross beam.

[0007] In one embodiment, the support plate includes a top plate, a connecting plate and a bottom plate. The top plate is triangular, one end of the first cross beam and one end of the second cross beam are both connected with the top plate, and both ends of the connecting plate are respectively connected with the top plate and the bottom plate.

[0008] In one embodiment, a clamping assembly is arranged on the first cross beam. The clamping assembly includes a mounting frame, a hand wheel and a stud. The mounting frame is arranged on the first cross beam, the hand wheel is arranged at one end of the stud, and the stud is in threaded connection with the mounting frame.

[0009] In one embodiment, the mounting bracket includes a first vertical plate, a cross plate, and a second vertical plate. The first vertical plate and the second vertical plate are oppositely arranged. Both sides of the cross plate are respectively connected to the first vertical plate and the second vertical plate. The first vertical plate is connected to the first cross beam, and the stud is arranged on the second vertical plate.

[0010] In one embodiment, the first vertical plate is arranged on one side of the two first cross beams that face away from each other.

[0011] In one embodiment, the clamping assembly further includes a buffer block, and the buffer block is arranged at one end of the stud away from the handwheel.

[0012] In one embodiment, the cross section of the first cross beam is a rounded rectangle.

[0013] In one embodiment, a guide rail is further provided on the surface of the cylinder body, a slider is arranged on the guide rail, and the cutter is arranged on the slider.

[0014] In one embodiment, a support seat is provided below the cylinder body. The support seat includes a base and at least two support plates. The bottom of the support plate is connected to the base, and the top of the support plate is connected to the surface of the cylinder body.

[0015] Compared with the prior art, the advantages of the present utility model are that the two ends of the horizontally arranged support beam are respectively connected to the support plate and the cylinder body. At least two support beams can provide good support for the semi-circular plate, enabling the semi-circular plate to remain stable during the cutting process. The cutter slidably arranged on the surface of the cylinder body can move stably along the surface of the cylinder body and complete the cutting operation on the semi-circular plate during the movement. The semi-circular plate cutting device of the present utility model has a simple structure, is easy to use, and can quickly complete the cutting operation on the semi-circular plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Hereinafter, the present utility model will be described in more detail based on embodiments and with reference to the drawings.

[0017] Figure 1 is a perspective view of the semi-circular plate cutting device in an embodiment of the present utility model;

[0018] Figure 2 is a perspective view of the semi-circular plate cutting device in an embodiment of the present utility model and after placing the semi-circular plate;

[0019] Figure 3 is a front view of the support plate in an embodiment of the present utility model;

[0020] Figure 4 is a side view of the clamping assembly in an embodiment of the present utility model.

[0021] Reference numerals:

[0022] 1. Cylinder body; 2. Support mechanism; 21. Support plate; 211. Top plate; 212. Connecting plate; 213. Bottom plate; 22. Support beam; 221. First cross beam; 222. Second cross beam; 3. Cutter; 4. Clamping assembly; 41. Mounting rack; 411. First vertical plate; 412. Horizontal plate; 413. Second vertical plate; 42. Hand wheel; 43. Stud; 44. Buffer block; 5. Guide rail; 6. Slide block; 7. Support seat; 71. Base; 72. Support plate; 100. Semi-circular plate. Detailed implementation manner

[0023] The present utility model will be further described below in conjunction with the accompanying drawings.

[0024] As Figure 1 and Figure 2 shown, the semi-circular plate cutting device of an embodiment of the present utility model includes a cylinder body 1, a support mechanism 2 and a cutter 3. The support mechanism 2 includes a support plate 21 and a support beam 22 for supporting the semi-circular plate 100. The support plate 21 is arranged vertically, the support beam 22 is arranged horizontally, both ends of the support beam 22 are respectively connected to the cylinder body 1 and the support plate 21, and the cutter 3 is slidably arranged on the surface of the cylinder body 1 and close to the support beam 22.

[0025] The support beam 22 arranged horizontally is respectively connected to the support plate 21 and the cylinder body 1 at both ends. The support beam 22 can provide good support for the semi-circular plate 100, so that the semi-circular plate 100 remains stable during the cutting process. The cutter 3 slidably arranged on the surface of the cylinder body 1 can move stably along the surface of the cylinder body 1, and use a high-temperature flame to complete the cutting operation on the semi-circular plate 100 during the movement. The semi-circular plate cutting device of this embodiment has a simple structure and is easy to use, and can quickly complete the cutting operation on the semi-circular plate 100.

[0026] Furthermore, the number of the support beams 22 is three, including two first cross beams 221 and one second cross beam 222. The two first cross beams 221 are at the same height, the second cross beam 222 is located above the first cross beams 221, and the two first cross beams 221 are symmetrically arranged with respect to the second cross beam 222. If only two first cross beams 221 are arranged, the semi-circular plate 100 can also be supported, but adding one second cross beam 222 can also support the top of the semi-circular plate 100, thereby improving the stability of the semi-circular plate 100. In this embodiment, the two first cross beams 221 are symmetrically arranged in space with respect to the second cross beam 222, so that the two first cross beams 221 and one second cross beam 222 can all have good contact with the semi-circular plate 100.

[0027] As Figure 3As shown, the support plate 21 includes a top plate 211, a connecting plate 212, and a bottom plate 213. The top plate 211 is triangular. One end of the first cross beam 221 and one end of the second cross beam 222 are both connected to the top plate 211. The two ends of the connecting plate 212 are respectively connected to the top plate 211 and the bottom plate 213. In this embodiment, the end faces of the two first cross beams 221 and one second cross beam 222 are distributed at the three interior angles of an isosceles triangle. Therefore, the shape of the top plate 211 is set to be triangular to reduce the area of the top plate 211 while avoiding interference with the placement of the semi-circular plate 100. The connecting plate 212 positions the top plate 211 at an appropriate height, enabling the first cross beam 221 and the second cross beam 222 to remain horizontal. The bottom plate 213 provides a large contact area between the support plate 21 and the ground, ensuring good stability.

[0028] As Figure 1 , Figure 2 and Figure 4 shown, a clamping assembly 4 is provided on the first cross beam 221. The clamping assembly 4 includes a mounting bracket 41, a handwheel 42, and a stud 43. The mounting bracket 41 is disposed on the first cross beam 221. The handwheel 42 is disposed at one end of the stud 43. The stud 43 is threadedly connected to the mounting bracket 41. After the semi-circular plate 100 is placed on the support beam 22, the edge of the semi-circular plate 100 will be caught in the mounting bracket 41. By turning the handwheel 42, the stud 43 rotates and moves on the mounting bracket 41, thereby clamping the edge of the semi-circular plate 100 and achieving a better fixing effect on the semi-circular plate 100. After the semi-circular plate 100 is cut, it is only necessary to loosen the handwheel 42 to remove the semi-circular plate 100, which is very convenient.

[0029] As Figure 4 shown, specifically, the mounting bracket 41 includes a first vertical plate 411, a cross plate 412, and a second vertical plate 413. The first vertical plate 411 and the second vertical plate 413 are disposed opposite to each other. The two sides of the cross plate 412 are respectively connected to the first vertical plate 411 and the second vertical plate 413. The first vertical plate 411 is connected to the first cross beam 221. The stud 43 is disposed on the second vertical plate 413. There is a large space between the first vertical plate 411 and the second vertical plate 413 for the edge of the semi-circular plate 100 to be caught. The stud 43 is threadedly connected to the second vertical plate 413, and the overall structure is simple and highly reliable.

[0030] In this embodiment, the cross sections of the first cross beam 221 and the second cross beam 222 are both rounded rectangles, making the surfaces of the first cross beam 221 and the second cross beam 222 in contact with the semi-circular plate 100 relatively smooth and avoiding scratching the semi-circular plate 100. In addition, using this shape for the first cross beam 221 instead of a circular tube also facilitates the reliable and stable connection of the first vertical plate 411 thereto.

[0031] In this embodiment, the first vertical plate 411 is arranged on the sides of the two first cross beams 221 away from each other. After the semi-circular plate 100 is placed, there is no obstruction when the hand wheel 42 is rotated, facilitating the operation.

[0032] Furthermore, the clamping assembly 4 further includes a buffer block 44, and the buffer block 44 is arranged at one end of the stud 43 away from the hand wheel 42. The buffer block 44 is made of an elastic material such as rubber. On the one hand, it prevents the stud 43 from directly contacting the semi-circular plate 100 and causing damage to the semi-circular plate 100. On the other hand, it can better clamp the semi-circular plate 100 through the deformation of the buffer block 44.

[0033] As Figure 1 shown, a guide rail 5 is further provided on the surface of the cylinder body 1, and a slider 6 is arranged on the guide rail 5. The cutter 3 is arranged on the slider 6. By providing the guide rail 5 and the slider 6, the cutter 3 can only move along a preset arc path, preventing the cutter 3 from shifting, ensuring the flatness of the cut, and reducing the operation difficulty.

[0034] As Figure 1 shown, a support base 7 is provided below the cylinder body 1. The support base 7 includes a base 71 and two support plates 72. The bottom of the support plate 72 is connected to the base 71, and the top of the support plate 72 is connected to the surface of the cylinder body 1. Since the surface of the cylinder body 1 is arc-shaped, directly placing it on the ground has poor stability. Therefore, the support base 7 is provided below it. The two support plates 72 arranged at intervals, together with the base 71, can provide stable and reliable support.

[0035] Although the present invention has been described with reference to the preferred embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way. The present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A semi-circular plate cutting device, characterized in that, It includes a cylinder body, a support mechanism and a cutter. The support mechanism includes a support plate and at least two support beams for supporting a semi-circular plate. The support plate is vertically arranged, the support beams are horizontally arranged, and two ends of each support beam are respectively connected to the cylinder body and the support plate. The cutter is slidably arranged on the surface of the cylinder body and close to the support beam.

2. The semi-circular plate cutting device according to claim 1, characterized in that, The number of the support beams is three, including two first cross beams and one second cross beam. The two first cross beams are at the same height, the second cross beam is located above the first cross beams, and the two first cross beams are symmetrically arranged with respect to the second cross beam.

3. The semi-circular plate cutting device according to claim 2, characterized in that, The support plate includes a top plate, a connecting plate and a bottom plate. The top plate is triangular. One end of each of the first cross beam and the second cross beam is connected to the top plate. Two ends of the connecting plate are respectively connected to the top plate and the bottom plate.

4. The semi-circular plate cutting device according to claim 2, wherein, A clamping assembly is arranged on the first cross beam. The clamping assembly includes a mounting frame, a hand wheel and a stud. The mounting frame is arranged on the first cross beam. The hand wheel is arranged at one end of the stud. The stud is in threaded connection with the mounting frame.

5. The semi-circular plate cutting device according to claim 4, characterized in that, The mounting frame includes a first vertical plate, a cross plate and a second vertical plate. The first vertical plate and the second vertical plate are oppositely arranged. Two sides of the cross plate are respectively connected to the first vertical plate and the second vertical plate. The first vertical plate is connected to the first cross beam. The stud is arranged on the second vertical plate.

6. The semi-circular plate cutting device according to claim 5, wherein, The first vertical plate is arranged on one side of the two first cross beams away from each other.

7. The semi-circular plate cutting device according to claim 5, wherein The clamping assembly further includes a buffer block. The buffer block is arranged at one end of the stud away from the hand wheel.

8. The semi-circular plate cutting device according to claim 5, characterized in that The cross section of the first cross beam is a rounded rectangle.

9. The semi-circular plate cutting device according to claim 1, wherein, A guide rail is further arranged on the surface of the cylinder body. A slider is arranged on the guide rail. The cutter is arranged on the slider.

10. The semi-circular plate cutting device according to claim 1, characterized in that, A support base is arranged below the cylinder body. The support base includes a base and at least two support plates. The bottom of the support plate is connected to the base. The top of the support plate is connected to the surface of the cylinder body.

Citation Information

Patent Citations

  • Pipeline cutting device

    CN106425064A