Supporting equipment for pipeline welding seam detection
The rack and gear transmission mechanism realizes rapid clamping and release of pipeline weld detection equipment, solves the problem of cumbersome operation of existing equipment, improves the convenience of pipeline positioning and adjustment, and is suitable for pipelines of multiple diameters.
Patent Information
- Application Number
- CN202421907251.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The current pipeline weld inspection and support equipment clamp attachment process is complicated, and tools or bare hands are required to continuously twist the pipeline positioning, resulting in inconvenient operation.
A support device for testing pipe welds is designed, using rack, gear and gear ring transmission mechanism. By pulling the rack, the gears rotate, drive the turntable and the gear ring to rotate, and the spring reset is used to achieve rapid expansion and reset of the clamping roller, clamp the pipe, and the clamping roller can roll and adjust the pipe position.
It realizes rapid clamping and release of pipes, improves operating efficiency, simplifies operating procedures, is suitable for pipes of different diameters, supports positioning and lateral adjustment of pipes with reduced diameters, and improves work efficiency and convenience.
Smart Images

Figure CN223160781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weld detection equipment, in particular to a support device for pipeline weld detection. Background Technique
[0002] Pipes are materials with a very wide range of applications. They are widely used in the industrial and agricultural fields, infrastructure construction fields and our daily lives. For example, the common water pipes and gas pipes in our daily lives, and the oil pipes and natural gas pipes in the industrial field, etc. The quality of the weld joints of pipes is related to whether the pipes are dense. Therefore, it is necessary to detect the welds. The detection methods are roughly divided into ray detection, penetrant detection, magnetic particle detection, ultrasonic detection and eddy current detection, etc. When detecting, it is necessary to support both ends of the welded pipe so that the weld is suspended for the work of spraying medicine at the weld. At present, when using the weld detection support equipment, most of them use two symmetrically arranged clamps to respectively support and position both ends of the pipe. However, the process of the current clamp holding the pipe is too cumbersome. Usually, it is necessary to continuously turn the tool or by hand to gradually complete the holding of the pipe, which is not convenient for quickly positioning the pipe. Based on the above problems, a support device for pipeline weld detection is now proposed. Content of the Utility Model
[0003] The purpose of the utility model is to provide a support device for pipeline weld detection, so as to solve the problem that the process of the current clamp holding the pipe is too cumbersome, usually it is necessary to continuously turn the tool or by hand to gradually complete the holding of the pipe, which is not convenient for quickly positioning the pipe as mentioned in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A support device for pipeline weld detection, including: a base, two first outer shells are symmetrically installed at the top of the base, a plurality of sliding grooves are circumferentially opened on the outer wall of the first outer shell, a moving block is slidably embedded in the inner cavity of the sliding groove, a turntable is rotatably installed in the inner cavity of the first outer shell, a toothed ring is also rotatably installed in the inner cavity of the first outer shell, and the toothed ring is fixedly connected with the turntable. The top of the first outer shell is provided with a second outer shell communicated with the inner cavity of the first outer shell, and a driving mechanism for driving the toothed ring to rotate is assembled in the inner cavity of the second outer shell.
[0005] The driving mechanism includes: a rack, one end of the rack is slidably embedded in the inner cavity of the second outer shell, and the other end of the rack extends out of the outer wall of the second outer shell. A fixed rod is also installed in the inner cavity of the second outer shell. A sliding block is installed at the top of the outer wall of the rack, and the sliding block is slidably sleeved on the outer wall of the fixed rod. A spring is sleeved on the outer wall of the fixed rod, and both ends of the spring are respectively fixedly installed on the inner wall of the second outer shell and the outer wall of the sliding block.
[0006] Preferably, a pull ring is installed at one end of the rack extending out of the second housing.
[0007] Preferably, the rack is connected to the toothed ring through a transmission component.
[0008] Preferably, the transmission component is a gear, and the outer walls of the gear are respectively meshed with the toothed ring and the rack.
[0009] Preferably, a plurality of inclined limiting grooves are equidistantly arranged along the circumferential direction on the outer wall of the turntable, a limiting post is slidably embedded in the inner cavity of the limiting groove, and the limiting post is fixedly connected to the outer wall of the moving block.
[0010] Preferably, a connecting rod is installed on the outer wall of the moving block, and a clamping roller is installed at the free end of the connecting rod.
[0011] Preferably, two sliding grooves are symmetrically arranged on the outer wall of the moving block, and the sliding grooves are slidably engaged with the inner wall of the sliding track.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: for the support device for pipeline weld detection, by pulling the rack, the toothed ring rotates through the rotation of the driving gear, and then the turntable rotates, causing each moving block to drive the connecting rod to expand outwards respectively. After removing the external force, the rack is reset by the spring, and each clamping roller is used to clamp the outer wall of the pipe. At the same time, the rolling of the clamping roller can ensure the lateral movement of the pipeline without affecting the position adjustment of the pipeline. In actual use, the clamping and release of the pipeline can be quickly realized without continuously using tools to adjust the fixture, which can improve work efficiency and is easy to operate. At the same time, the device has high versatility, can clamp pipelines with different diameters, is beneficial to positioning different-diameter pipelines, and can laterally adjust the pipeline, facilitating the carrying out of work. Description of the Drawings
[0013] Figure 1 is the front view of the present utility model.
[0014] Figure 2 is the right view of the toothed ring of the present utility model.
[0015] Figure 3 is the right view of the turntable of the present utility model.
[0016] Figure 4 is the right view of the moving block of the present utility model.
[0017] Figure 5 is the right view of the sliding track of the present utility model.
[0018] Figure 6 is the right view of the sliding groove of the present utility model.
[0019] In the figure: 1, base; 2, first outer shell; 3, gear ring; 4, gear; 5, second outer shell; 6, rack; 7, pull ring; 8, fixing rod; 9, spring; 10, sliding block; 11, turntable; 12, limiting groove; 13, moving block, 13a, sliding groove; 14, connecting rod; 15, clamping roller; 16, limiting post; 17, slideway. Specific implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figure 1-6 , the present invention provides a technical solution for a support device for pipeline weld detection: a support device for pipeline weld detection, comprising: a base 1, two first outer shells 2 are symmetrically installed at the top of the base 1, a plurality of slideways 17 are circumferentially opened on the outer wall of the first outer shell 2, a moving block 13 is slidably embedded in the inner cavity of the slideway 17, a connecting rod 14 is installed on the outer wall of the moving block 13, a clamping roller 15 is installed at the free end of the connecting rod 14, and when the plurality of moving blocks 13 move inward, the inner pipe can be clamped by the plurality of clamping rollers 15. At the same time, the clamping roller 15 can roll freely, and when the pipe moves axially, the clamping roller 15 can assist in rolling, thereby facilitating the position adjustment of the pipeline. A turntable 11 is rotatably installed in the inner cavity of the first outer shell 2, a gear ring 3 is also rotatably installed in the inner cavity of the first outer shell 2, and the gear ring 3 is fixedly connected to the turntable 11. A second outer shell 5 communicating with the inner cavity of the first outer shell 2 is installed at the top of the first outer shell 2, and a driving mechanism for driving the gear ring 3 to rotate is assembled in the inner cavity of the second outer shell 5.
[0022] The driving mechanism includes: a rack 6, one end of the rack 6 is slidably embedded in the inner cavity of the second housing 5, and the other end of the rack 6 extends out of the outer wall of the second housing 5. A pull ring 7 is installed at the end of the rack 6 extending out of the second housing 5 for facilitating the pulling of the rack 6. A gear 4 is rotatably installed in the inner cavity of the first housing 2. The outer wall of the gear 4 meshes with the toothed ring 3 and the rack 6 respectively. The gear 4 serves as a transmission component. When the movement of the rack 6 drives the gear 4 to rotate, the gear 4 can synchronously drive the toothed ring 3 to rotate. A fixing rod 8 is also installed in the inner cavity of the second housing 5. A sliding block 10 is installed at the top of the outer wall of the rack 6, and the sliding block 10 is slidably sleeved on the outer wall of the fixing rod 8. A spring 9 is sleeved on the outer wall of the fixing rod 8, and both ends of the spring 9 are fixedly installed on the inner wall of the second housing 5 and the outer wall of the sliding block 10 respectively. The spring 9 is a helical spring, which generates elastic deformation when being stretched or compressed and returns to its initial state after the external force is removed. Pulling the rack 6 makes the sliding block 10 move on the outer wall of the fixing rod 8, and at the same time compresses the spring 9. After the external force is removed, the self-elastic force of the spring 9 is used to drive the moving block 10 and the rack 6 to reset.
[0023] As a preferred solution, further, a plurality of inclined limiting grooves 12 are equidistantly arranged along the circumference on the outer wall of the turntable 11. A limiting post 16 is slidably embedded in the inner cavity of the limiting groove 12, and the limiting post 16 is fixedly connected to the outer wall of the moving block 13. When the turntable 11 rotates, by the limiting effect of the limiting groove 12 on the limiting post 16, the limiting post 16 drives the 13 to slide along the slideway 17.
[0024] In the above solution, through holes are provided at the central positions of the first housing 2, the toothed ring 3 and the turntable 11, and the through holes are coaxially arranged to ensure that the central axis of the pipeline is horizontal after both ends of the pipeline are clamped.
[0025] As a preferred solution, further, two sliding grooves 13a are symmetrically arranged on the outer wall of the moving block 13, and the sliding grooves 13a are slidably engaged with the inner wall of the slideway 17. The cooperation between the two ensures the stable sliding of the moving block 13 and prevents it from detaching.
[0026] The detailed connection means are well-known techniques in the art. Through the personnel in the art, all the electrical components in this case are connected to their adapted power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the sequence of the electrical components working successively in the following working principle to complete the electrical connection. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process, and no further description of the electrical control will be made.
[0027] During use, pull the pull ring 7 to move the rack 6 outwards. At the same time, the sliding block 10 moves synchronously and compresses the spring 9. As the rack 6 moves, the gear 4 rotates accordingly, and then the toothed ring 3 starts to rotate. The toothed ring 3 drives the turntable 11 to rotate, so that the limit groove 12 rotates accordingly. By using the limit of the limit groove 12 on the limit post 16, the limit post 16 drives the moving block 13, the connecting rod 14 and the clamping roller 15 to expand outwards. Insert the pipe into the central through hole of the first housing 2. Then remove the external force. Use the elastic force of the spring 9 to reset the sliding block 10 and the rack 6. Then the gear 4 drives the toothed ring 3 and the connecting rod 14 to reset. Use each clamping roller 15 to clamp the outer wall of the pipe. Then circumferentially drag the pipe. The rolling of the clamping roller 15 can ensure that the position of the pipe is adjusted. When the weld position is appropriate, the subsequent operations can be started. In actual use, it can not only quickly realize the clamping and positioning of pipes with different diameters, make the weld position suspended, which is convenient for subsequent work, but also drag the pipe to adjust its position. This equipment has high versatility and is easy to operate.
[0028] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "central position", "the other end", "upper", "one side", "top end", "inner", "front part", "center", "both ends", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation; at the same time, unless otherwise clearly specified and limited, the terms "snap connection", "plug connection", "welding", "installation", "setting", "interference fit", "screw connection", "pin connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A support device for pipeline weld detection, characterized in that, Including: A base (1), at the top of the base (1), two first outer shells (2) are symmetrically installed. A plurality of sliding grooves (17) are circumferentially formed on the outer wall of the first outer shell (2). A moving block (13) is slidably and internally embedded in the inner cavity of the sliding groove (17). A turntable (11) is rotatably installed in the inner cavity of the first outer shell (2). A toothed ring (3) is also rotatably installed in the inner cavity of the first outer shell (2), and the toothed ring (3) is fixedly connected to the turntable (11). At the top of the first outer shell (2), a second outer shell (5) communicating with the inner cavity of the first outer shell (2) is installed. A driving mechanism for driving the toothed ring (3) to rotate is assembled in the inner cavity of the second outer shell (5). The driving mechanism includes: a rack (6), one end of the rack (6) is slidably and internally embedded in the inner cavity of the second outer shell (5), and the other end of the rack (6) extends out of the outer wall of the second outer shell (5). A fixing rod (8) is also installed in the inner cavity of the second outer shell (5). A sliding block (10) is installed at the top of the outer wall of the rack (6), and the sliding block (10) is slidably sleeved on the outer wall of the fixing rod (8). A spring (9) is sleeved on the outer wall of the fixing rod (8), and both ends of the spring (9) are respectively fixedly installed on the inner wall of the second outer shell (5) and the outer wall of the sliding block (10).
2. The support device for pipeline weld detection according to claim 1, characterized in that: A pull ring (7) is installed at one end of the rack (6) extending out of the second outer shell (5).
3. The support device for pipeline weld detection according to claim 2, characterized in that: The rack (6) is connected to the toothed ring (3) through a transmission component.
4. The support device for pipeline weld detection according to claim 3, characterized in that: The transmission component is a gear (4), and the outer wall of the gear (4) is meshed with the toothed ring (3) and the rack (6) respectively.
5. The support device for pipeline weld detection according to claim 4, characterized in that: A plurality of inclined limiting grooves (12) are equidistantly formed on the outer wall of the turntable (11) in the circumferential direction. A limiting post (16) is slidably and internally embedded in the inner cavity of the limiting groove (12), and the limiting post (16) is fixedly connected to the outer wall of the moving block (13).
6. A support device for pipeline weld detection according to any one of claims 1-5, characterized in that: A connecting rod (14) is installed on the outer wall of the moving block (13), and a clamping roller (15) is installed at the free end of the connecting rod (14).
7. The support device for pipeline weld detection according to claim 6, characterized in that: Two sliding grooves (13a) are symmetrically formed on the outer wall of the moving block (13), and the sliding grooves (13a) are slidably engaged with the inner wall of the sliding groove (17).