Traction roller replacing device

By designing the traction roller replacement device of the driving and locking mechanism, automatic locking of the traction roller replacement process is realized, and safety hazards and locking reliability problems of collaborative operation by multiple people in the prior art are solved, thereby improving production efficiency.

CN223160888UActive Publication Date: 2025-07-29HENAN XINGYANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422400360.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the prior art, the traction roller replacement process requires the coordinated operation of multiple operators, which poses safety risks and is difficult to be completed stably and quickly. The locking reliability of the existing devices is not high, which affects the production efficiency of the glass substrate.

Method used

A traction roller replacement device including a driving mechanism, a support member and a locking mechanism is designed. After the lifting member is driven to rise to a suitable height by a driving assembly, the locking part is automatically locked in the card slot by using the elastic member to achieve rapid locking without manual operation.

Benefits of technology

It reduces the difficulty of replacing the traction roller, improves the stability and safety of the replacement process, reduces operating time, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of glass substrates, and discloses a traction roller replacing device. The traction roller replacing device comprises a frame body, at least two driving mechanisms, a bearing piece and a locking mechanism, the at least two driving mechanisms are arranged at intervals in the first direction, each driving mechanism comprises a driving assembly and a lifting piece, the driving assemblies are installed on the frame body, and the lifting pieces are in sliding fit with the frame body in the vertical direction; the driving assembly can drive the lifting part to move in the vertical direction, and a plurality of clamping grooves are formed in the side wall of the lifting part and distributed at intervals in the vertical direction. The top of each lifting piece is connected with a bearing piece. The locking mechanism comprises a locking piece and an elastic piece, the locking piece is pivoted to the frame body, the locking piece comprises a rotating part and a locking part which are arranged at an included angle, the free end of the rotating part faces the multiple clamping grooves, and the two ends of the elastic piece abut against the side, away from the locking part, of the rotating part and the frame body correspondingly so as to drive the rotating part to abut against any clamping groove; locking can be achieved without manual operation in the lifting process.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass substrates, in particular to a traction roll replacement device. Background Art

[0002] Glass substrates are mainly produced in an annealing furnace by the overflow down-draw forming method. In this method, the glass substrates are pulled down by traction rolls to produce qualified thin-film liquid crystal panels. However, since the traction rolls are in contact with the glass substrates for a long time, the surfaces of the traction rolls are prone to wear after being used for a period of time, which in turn affects the quality of the glass substrates. Therefore, new traction rolls need to be replaced regularly.

[0003] Because the traction roll is more than 4 meters long and is in direct contact with high-temperature glass during operation, the temperature is very high. And during the replacement process, the traction roll cannot be knocked to cause damage to the effective surface. Therefore, currently, the replacement work of the traction roll requires multiple operators to operate simultaneously, but there are still great difficulties and relatively large potential safety hazards.

[0004] When replacing the traction roll, the operators at the far end and the near end respectively put sleeves on the traction roll, and slowly move the traction roll from the far end to the near end under unified command. After the whole traction roll is moved out of the annealing furnace, the operator at the near end is responsible for lifting the traction roll out of the forming area. At this time, the states of the operators at the near end are that one person holds the short sleeve to lift the traction roll, and the other two wear high-temperature gloves and lift the traction roll sent from the far end on both sides of the traction roll.

[0005] Since most of the operations in the replacement process need to be directly carried out by the operators by hand, the replacement time is long, the stability is poor, and there is a risk of scalding. At the same time, the output is affected. The reliability of the existing auxiliary devices for replacing the traction roll during the lifting process is not high, or the locking operation is relatively cumbersome. The operator's hands need to adjust the height, lock the height, and also need to support the traction roll, which increases the difficulty of replacing the traction roll.

[0006] Therefore, it is urgent to design a traction roll replacement device to solve the above problems. Summary of the Utility Model

[0007] The purpose of the utility model is to provide a traction roll replacement device, which can be quickly locked without manual operation during the lifting process, reduces the difficulty of replacing the traction roll, and ensures the stability of the traction roll replacement device maintained at a preset height.

[0008] To achieve the above object, the utility model adopts the following technical solutions:

[0009] A traction roll replacement device, comprising:

[0010] A frame;

[0011] At least two drive mechanisms are arranged at intervals along a first direction, the drive mechanisms comprising a drive assembly and a lifting member, the drive assembly being mounted on the frame, the lifting member slidingly cooperating with the frame in a vertical direction, the drive assembly being capable of driving the lifting member to move along the vertical direction, a plurality of slots being provided on side walls of the lifting member, the plurality of slots being arranged at intervals along the vertical direction, the vertical direction being perpendicular to the first direction;

[0012] A supporting member, the top of each lifting member is connected to the supporting member;

[0013] The locking mechanism is arranged in a one-to-one correspondence with the above-mentioned driving mechanism. The above-mentioned locking mechanism includes a locking member and an elastic member. The above-mentioned locking member is pivotally connected to the above-mentioned frame. The above-mentioned locking member includes a rotating part and a locking part arranged at an angle. The free end of the above-mentioned rotating part is arranged toward the multiple above-mentioned slots. The two ends of the above-mentioned elastic member respectively abut against the side of the above-mentioned rotating part away from the above-mentioned locking part and the above-mentioned frame to drive the above-mentioned rotating part to abut against any of the above-mentioned slots.

[0014] As an optional solution, the locking portion includes:

[0015] The connecting portion is arranged at an angle to the rotating portion;

[0016] A protrusion is provided on the free end of the connecting portion toward the direction of the lifting member, and the protrusion can be inserted into any of the slots.

[0017] As an optional solution, the locking mechanism further includes an unlocking member, which is connected to the frame and is used to apply a force toward the elastic member to the rotating portion to disengage the locking portion from the slot.

[0018] As an optional solution, the unlocking member is pivotally connected to the frame and is located beside the rotating part. The unlocking member includes a connected handle and a pressing part. The handle is protruded from the outside of the frame. The free end of the pressing part can be pressed against the side of the rotating part away from the elastic part under the drive of the handle.

[0019] As an optional solution, the pivot position of the unlocking member is higher than the rotating portion, the pressing portion is arranged in a straight line, and the hand-held portion is inclined downward from the connection position between the hand-held portion and the pressing portion to the free end of the hand-held portion.

[0020] As an optional solution, a rack is provided on the side wall of the lifting member, and the rack extends along the vertical direction and forms a plurality of the above-mentioned slots;

[0021] The driving assembly includes a driving member and a transmission gear. The output shaft of the driving member is pivotally connected to the frame. The transmission gear is coaxially fixed with the output shaft and meshes with the rack.

[0022] As an alternative solution, the above-mentioned driving member includes a hand crank.

[0023] As an alternative solution, the above-mentioned frame body includes an upper frame and a lower frame which are connected and arranged at intervals. The above-mentioned output shaft penetrates and is pivotally connected to the above-mentioned upper frame along the second direction. The above-mentioned locking member is pivotally connected to the above-mentioned lower frame. Two ends of the above-mentioned elastic member respectively abut against the above-mentioned rotating portion and the above-mentioned lower frame. The second direction is perpendicular to the first direction and the vertical direction respectively.

[0024] As an alternative solution, the above-mentioned frame body has four legs, and roller wheels are arranged at the bottom of each of the above-mentioned legs, and at least two of the above-mentioned roller wheels are universal wheels.

[0025] As an alternative solution, a handle is connected to one side of the above-mentioned frame body.

[0026] The beneficial effects of the present utility model are as follows:

[0027] The present utility model provides a traction roller replacement device. When a traction roller needs to be replaced, generally, the supporting member is at the bottom. The lifting member is driven by the driving assembly to rise to a suitable height. During the rising process, the locking portion in the card slot is smoothly disengaged from the card slot and rotates around the pivotal connection position with the frame body and compresses the elastic member, without affecting the normal rising of the lifting member. When the height of the supporting member is appropriate, the driving assembly stops driving. If the lifting member has a tendency to descend, the rotating portion makes the locking portion press into the card slot under the elastic force of the elastic member, and the lifting member cannot descend, thereby locking the height of the lifting member. This process does not require manual operation, and the locking is fast, reducing the difficulty of transferring the traction roller. Description of the Drawings

[0028] Figure 1 is a schematic structural diagram of a traction roller replacement device provided by an embodiment of the present utility model;

[0029] Figure 2 is Figure 1 an enlarged view of part A in

[0030] Figure 3 is a schematic structural diagram of a locking member provided by an embodiment of the present utility model.

[0031] In the figure:

[0032] 10. Frame body; 11. Upper frame; 12. Lower frame; 13. Leg; 14. Longitudinal beam;

[0033] 20. Driving mechanism; 21. Driving assembly; 211. Driving member; 212. Transmission gear; 22. Lifting member; 221. Rack; 2211. Card slot;

[0034] 30. Supporting member;

[0035] 40. Locking mechanism; 41. Locking member; 411. Rotating part; 412. Locking part; 4121. Connecting part; 4122. Protrusion; 42. Elastic member; 43. Unlocking member; 431. Hand-held part; 432. Pressing part;

[0036] 50. Roller; 60. Handle. Detailed implementation manner

[0037] The following further describes the present utility model in detail with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. In addition, it should be noted that for the sake of description, only the parts related to the present utility model rather than all the structures are shown in the drawings.

[0038] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected", and "fixed" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0039] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include direct contact between the first and second features, or may include that the first and second features are not in direct contact but through other features between them. Moreover, the first feature being "above", "above", and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "below", and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.

[0040] In the description of this embodiment, the orientation or positional relationship terms such as "above", "below", "left", and "right" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0041] This embodiment provides a traction roller replacement device that can be quickly locked without manual operation during the lifting process, reducing the difficulty of replacing the traction roller and ensuring the stability of the traction roller replacement device at a preset height. Figure 1 and Figure 2 As shown, the traction roller replacement device includes a frame 10, at least two driving mechanisms 20, a supporting member 30 and a locking mechanism 40. At least two driving mechanisms 20 are arranged at intervals along a first direction (X direction in the figure). The driving mechanism 20 includes a driving component 21 and a lifting component 22. The driving component 21 is installed on the frame 10. The lifting component 22 and the frame 10 slide in a vertical direction (Z direction in the figure, which is perpendicular to the X direction). The driving component 21 can drive the lifting component 22 to move in the vertical direction. A plurality of card slots 2211 are provided on the side wall of the lifting component 22. The plurality of card slots 221 1 are arranged at intervals along the vertical direction; the top of each lifting member 22 is connected to the supporting member 30; the locking mechanism 40 is arranged in a one-to-one correspondence with the driving mechanism 20, and the locking mechanism 40 includes a locking member 41 and an elastic member 42. The locking member 41 is pivotally connected to the frame 10, and the locking member 41 includes a rotating portion 411 and a locking portion 412 arranged at an angle. The free end of the rotating portion 411 is arranged toward the multiple slots 2211, and the two ends of the elastic member 42 respectively abut against the side of the rotating portion 411 away from the locking portion 412 and the frame 10 to drive the rotating portion 411 to abut against any slot 2211.

[0042] The above-mentioned traction roller replacement device, when the traction roller needs to be replaced, generally the supporting member 30 is at the bottom, and the driving component 21 drives the lifting member 22 to an appropriate height. During the rising process, the locking portion 412 in the slot 2211 is disengaged from the slot 2211 and rotates around the pivot position with the frame 10 and compresses the elastic member 42, which does not affect the normal rise of the lifting member 22. When the height of the supporting member 30 is appropriate, the driving component 21 is no longer driven. If the lifting member 22 has a downward trend, the rotating portion 411 is pressed into the slot 2211 by the elastic force of the elastic member 42, and the lifting member 22 cannot descend, thereby locking the height of the lifting member 22. This process does not require manual operation, and the locking is fast, which reduces the difficulty of transferring the traction roller.

[0043] After the height is locked, personnel at the proximal and distal ends of the traction roller respectively sleeve the traction roller and, under unified command, slowly move the traction roller from the distal end to the proximal end. Once the proximal end of the traction roller is out of the annealing furnace, the proximal end personnel place one end of the traction roller on top. After the distal end personnel confirm that the proximal end personnel have placed the traction roller, they continue to push the traction roller toward the proximal end, controlling the direction until the traction roller is completely out of the annealing furnace and at least two supporting members 30 support the traction roller stably. The frame 10 can then be transferred.

[0044] In this embodiment, three driving mechanisms 20, supporting members 30, and locking mechanisms 40 are provided. In other embodiments, the quantity can be flexibly adjusted according to the length of the traction roller.

[0045] As Figure 1 shown, the frame body 10 has four legs 13, and roller wheels 50 are provided at the bottom of each leg 13. At least two of the roller wheels 50 are universal wheels, which can facilitate the transfer of the frame body 10, that is, facilitate the transfer of the traction roller. Optionally, a braking structure is provided on at least one of the roller wheels 50 to facilitate the braking of the frame body 10.

[0046] Optionally, as Figure 1 shown, a handle 60 is connected to one side of the frame body 10, which facilitates the operator to push the frame body 10.

[0047] Optionally, the groove wall of the card slot 2211 spreads from the bottom of the card slot 2211 to the opening, so that during the rising process of the lifting member 22, it is convenient for the locking portion 412 to disengage from the card slot 2211.

[0048] Optionally, as Figure 2 and Figure 3 shown, the locking portion 412 includes a connecting portion 4121 and a protrusion 4122. The connecting portion 4121 is arranged at an angle with the rotating portion 411; the protrusion 4122 protrudes from the free end of the connecting portion 4121 toward the lifting member 22, and the protrusion 4122 can be inserted into any card slot 2211. Through the above settings, the protrusion 4122 can be inserted into the card slot 2211 to achieve locking.

[0049] Optionally, as Figure 3 shown, the lower side of the protrusion 4122 is inclined or arc-shaped, so that during the rising process of the lifting member 22, the protrusion 4122 can smoothly disengage from the card slot 2211.

[0050] It should be noted that when unlocking is required, manually press the rotating portion 411, and the elastic member 42 is compressed, so that the locking portion 412 rotates in a direction away from the card slot 2211, and the protrusion 4122 disengages from the card slot 2211, and the driving assembly 21 drives the lifting member 22 to descend.

[0051] Optionally, as Figure 2 shown, the locking mechanism 40 further includes an unlocking member 43. The unlocking member 43 is connected to the frame body 10 and is used to apply a force to the rotating portion 411 toward the elastic member 42 to disengage the locking portion 412 from the card slot 2211. By operating the unlocking member 43, the locking portion 412 is moved in a direction away from the card slot 2211, and the operation is more convenient, avoiding the operator from reaching into the interior of the frame body 10.

[0052] Optionally, as Figure 2As shown, the unlocking member 43 is pivotally connected to the frame 10 and is located beside the rotating portion 411. The unlocking member 43 includes a connected handle 431 and a pressing portion 432. The handle 431 is protruding from the outside of the frame 10. The free end of the pressing portion 432 can be driven by the handle 431 to press against the side of the rotating portion 411 facing away from the elastic member 42. With this arrangement, the operator lifts the handle 431 from the outside of the frame 10, and the unlocking member 43 rotates around the frame 10, causing the pressing portion 432 to press downward, thereby pressing the rotating portion 411 and the elastic member 42. At the same time, the protrusion 4122 is released from the slot 2211, completing the unlocking process. This makes the operation more convenient and labor-saving for the operator.

[0053] Alternatively, as Figure 2 As shown, the pivot point of the unlocking member 43 is higher than the rotating portion 411, the pressing portion 432 is arranged in a straight line, and the handle portion 431 is tilted downward from its connection with the pressing portion 432 to the free end of the handle portion 431. It is understood that if the unlocking member 43 is an entire straight line, the handle portion 431 will be tilted higher. This arrangement makes the handle portion 431 more horizontal, making the appearance more aesthetically pleasing and providing sufficient operating space when lifted upward.

[0054] Alternatively, as Figure 1 As shown, a rack 221 is provided on the side wall of the lifting member 22. The rack 221 extends vertically and defines a plurality of slots 2211. The drive assembly 21 includes a driving member 211 and a transmission gear 212. The output shaft of the driving member 211 is pivotally connected to the frame 10. The transmission gear 212 is coaxially fixed to the output shaft and meshes with the rack 221. This arrangement makes the rack 221 easier to purchase and, when combined with the lifting member 22, eliminates the need for additional slots 2211 on the lifting member 22, making the manufacturing of the lifting member 22 more convenient.

[0055] Alternatively, as Figure 1 As shown, the driving member 211 comprises a crank handle. Specifically, the operator rotates the crank handle, causing the transmission gear 212 to rotate, driving the lifting member 22 to ascend or descend. As the lifting member 22 ascends, the crank handle stops rotating, and the locking member 41 immediately locks the lifting member 22, preventing the crank handle from reversing when the lifting member 22 descends under the action of gravity. In other embodiments, the driving member 211 may also be a rotary motor. If the rotary motor fails to brake in time, the locking member 41 can still forcibly lock the motor.

[0056] Alternatively, as Figure 1As shown, the frame body 10 includes an upper layer frame 11 and a lower layer frame 12 which are connected and arranged at intervals. The support legs 13 are connected to the lower layer frame 12. The output shaft of the driving member 211 penetrates and is pivotally connected to the upper layer frame 11 along the second direction (the Y direction in the figure, and the Y direction is perpendicular to the X direction and the Z direction respectively). The locking member 41 is pivotally connected to the lower layer frame 12. The two ends of the elastic member 42 respectively abut against the rotating portion 411 and the lower layer frame 12. Through the above arrangement, the driving mechanism 20 and the locking mechanism 40 are reasonably arranged and installed, and the double-layer space of the frame body 10 is cleverly utilized.

[0057] It should be noted that the upper layer frame 11 and the lower layer frame 12 are connected by a plurality of longitudinal beams 14. As Figure 2 shown, the unlocking member 43 is pivotally connected to one of the longitudinal beams 14.

[0058] Obviously, the above embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. Traction roller replacement device, characterized in that, include: Frame (10); At least two driving mechanisms (20) are arranged at intervals along a first direction, the driving mechanism (20) comprises a driving assembly (21) and a lifting member (22), the driving assembly (21) is mounted on the frame (10), the lifting member (22) and the frame (10) are slidably matched in a vertical direction, the driving assembly (21) can drive the lifting member (22) to move along the vertical direction, a plurality of slots (2211) are provided on the side wall of the lifting member (22), the plurality of slots (2211) are arranged at intervals along the vertical direction, and the vertical direction is perpendicular to the first direction; A supporting member (30), the top of each lifting member (22) is connected to the supporting member (30); A locking mechanism (40) is provided in one-to-one correspondence with the driving mechanism (20), the locking mechanism (40) comprising a locking member (41) and an elastic member (42), the locking member (41) being pivotally connected to the frame (10), the locking member (41) comprising a rotating portion (411) and a locking portion (412) arranged at an angle, the free end of the rotating portion (411) being arranged toward the plurality of slots (2211), the two ends of the elastic member (42) respectively abutting against a side of the rotating portion (411) facing away from the locking portion (412) and the frame (10), so as to drive the rotating portion (411) to abut against any of the slots (2211).

2. The traction roller replacement device according to claim 1, characterized in that, The locking portion (412) includes: The connecting portion (4121) is arranged at an angle with the rotating portion (411); A protrusion (4122) is provided on the free end of the connecting portion (4121) in a direction toward the lifting member (22), and the protrusion (4122) can be inserted into any one of the slots (2211).

3. The traction roll replacement device according to claim 1, characterized in that The locking mechanism (40) further includes an unlocking member (43), which is connected to the frame (10) and is used to apply a force toward the elastic member (42) to the rotating portion (411) to disengage the locking portion (412) from the slot (2211).

4. The traction roll replacement device according to claim 3, characterized in that, The unlocking member (43) is pivotally connected to the frame (10) and is located beside the rotating part (411). The unlocking member (43) includes a connected hand-held part (431) and a pressing part (432). The hand-held part (431) is protruded from the outside of the frame (10). The free end of the pressing part (432) can be pressed against the side of the rotating part (411) away from the elastic member (42) under the drive of the hand-held part (431).

5. The traction roller replacement device according to claim 4, characterized in that The pivoting position of the unlocking member (43) is higher than the rotating portion (411), the pressing portion (432) is arranged in a straight line, and the hand-held portion (431) is inclined downward from the connection position between the hand-held portion and the pressing portion (432) to the free end of the hand-held portion.

6. The traction roll replacement device according to any one of claims 1-5, characterized in that A rack (221) is provided on the side wall of the lifting member (22), and the rack (221) extends along the vertical direction and forms a plurality of the clamping slots (2211); The driving assembly (21) includes a driving member (211) and a transmission gear (212). The output shaft of the driving member (211) is pivotally connected to the frame body (10), and the transmission gear (212) is coaxially fixed to the output shaft and meshes with the rack (221).

7. The pulling roller replacement device according to claim 6, characterized in that The driving member (211) includes a hand crank.

8. The traction roller replacement device according to claim 6, wherein, The frame body (10) includes an upper layer frame (11) and a lower layer frame (12) which are connected and arranged at intervals. The output shaft penetrates and is pivotally connected to the upper layer frame (11) along a second direction. The locking member (41) is pivotally connected to the lower layer frame (12). Two ends of the elastic member (42) respectively abut against the rotating portion (411) and the lower layer frame (12). The second direction is perpendicular to the first direction and the vertical direction respectively.

9. The traction roll replacement device according to any one of claims 1-5, characterized in that, The frame body (10) has four legs (13), and a roller (50) is provided at the bottom of each leg (13). At least two of the rollers (50) are universal wheels.

10. The traction roller replacement device according to any one of claims 1-5, characterized in that, A handle (60) is connected to one side of the frame body (10).