Roller outlet bucket lifting ash return device
By designing a roller bucket lifting device, the dust accumulation is automatically cleaned by using the ash return box and the air guide mechanism, the problem of dust accumulation is solved, and efficient dust accumulation is achieved.
Patent Information
- Application Number
- CN202422459455.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During the use of the roller lift, dust accumulates and pollutes the working environment and manual cleaning is time-consuming and labor-intensive.
A roller outlet bucket lifting and returning ash device is designed, including ash return box, an air guide mechanism and an ash extraction mechanism. The automatic cleaning of ash accumulation is achieved through the ash return mouth and the ash extraction mouth, and the motor drives the vortex blade to generate suction force and the ash extraction pipe to remove ash accumulation.
It improves the convenience of dust accumulation cleaning, reduces the amount of labor for manual cleaning, and improves the working environment.
Smart Images

Figure CN223162517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement processing, in particular to a dust return device for an outlet roller bucket elevator. Background Art
[0002] When the cement mill is operating, an outlet roller bucket elevator will be installed to vertically lift and transport the materials after roll pressing. The outlet roller bucket elevator can achieve vertical transportation, save space, has a high transportation efficiency, can continuously and stably transport materials. At the same time, the outlet roller bucket elevator has good sealing performance, which can reduce the outward scattering of material dust, etc.
[0003] During the use of the outlet roller bucket elevator, a large amount of accumulated dust will accumulate at the outlet roller bucket elevator of the cement mill. If the accumulated dust is not treated, these accumulated dust will fly and pollute the working environment in the mill. When dealing with these accumulated dust, it requires workers to manually transport them from the second floor to the first floor for treatment, which is very time-consuming and laborious.
[0004] In summary, there is a need for a device that can cooperate with the outlet roller bucket elevator to clean the accumulated dust at present. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a dust return device for an outlet roller bucket elevator, which solves the problems mentioned in the background art.
[0006] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0007] The dust return device for an outlet roller bucket elevator includes a dust return box. A support plate is provided at the top end of the dust return box, and an installation box is provided on the top of the support plate. A wind guiding mechanism for driving air flow is provided inside the installation box, and a dust extraction mechanism for cleaning the accumulated dust is provided on the side of the installation box. A dust return port is opened in the middle of the support plate.
[0008] An installation plate is provided in the middle of the inner side of the installation box. Electric push rods are provided at both ends of the installation plate, and the bottom ends of the electric push rods are fixedly connected to the support plate. A plurality of guide rods are provided on the top surface of the support plate. The guide rods are in sliding fit with the installation box and in snap sliding fit with the installation plate.
[0009] The dust return box is fixedly arranged on the side of the outlet roller bucket elevator, and the installation box is in sliding fit with the outlet roller bucket elevator.
[0010] Further, the installation box and the dust return box have two states: dust extraction and dust return:
[0011] In the dust extraction state: the bottom of the installation box is in contact with the top surface of the support plate, the dust return port is at the middle of the bottom end of the installation box, and the dust extraction mechanism generates suction.
[0012] In the dust return state: the bottom of the installation box is separated from the top surface of the support plate, and the dust return port is exposed below the installation box.
[0013] Further, a dust outlet is provided on the side of the bottom of the ash return box. A dust guide plate is provided in the middle of the inner side of the ash return box. The top surface of the dust guide plate is in a V-shaped structure, and a ventilation channel is provided in the middle of the dust guide plate.
[0014] Further, the air guiding mechanism includes a motor, a rotating rod and a vortex blade. The motor is arranged at the top of the inner side of the installation box. A rotating rod is provided at the output end of the motor. A vortex blade is provided at the bottom end of the rotating rod. The vortex blade is located in the middle of the inner side of the ventilation channel. A support is provided above the ventilation channel. The support is fixedly connected to the ash return box. The rotating rod is engaged and slidable with the support.
[0015] Further, the ash extraction mechanism includes a connecting cylinder, an ash extraction pipe and an ash extraction nozzle. The connecting cylinder is arranged on the side of the installation box. The connecting cylinder is engaged and rotatable with the installation box. An ash extraction pipe is provided on the outer side of the connecting cylinder. The end of the ash extraction pipe communicates with the connecting cylinder. An ash extraction nozzle is provided at the end of the ash extraction pipe away from the connecting cylinder.
[0016] Further, a hanging rod is provided on the side of the top of the installation box. The hanging rod is in an L-shaped structure.
[0017] The present utility model provides an out-roller bucket hoist ash return device. Compared with the prior art, it has the following beneficial effects:
[0018] Through the ash return port provided in the middle of the support plate at the top of the ash return box, when the ash return box is in the ash return state, the staff can sweep the accumulated ash around the out-roller bucket hoist into the ash return port, and the accumulated ash can be discharged through the out-roller bucket hoist, thereby improving the convenience of cleaning the accumulated ash around the out-roller bucket hoist. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 Shows a schematic structural diagram of the out-roller bucket hoist ash return device of the present utility model;
[0021] Figure 2 Shows a schematic internal structure diagram of the installation box of the present utility model;
[0022] Figure 3 Shows a schematic internal structure diagram of the ash return box of the present utility model;
[0023] Figure 4 Shows a schematic connection diagram of the ash return box and the out-roller bucket hoist of the present utility model;
[0024] Figure 5The figure shows the ash extraction schematic diagram of the ash return box of the present utility model connected to the discharging roller bucket elevator;
[0025] Figure 6 The figure shows the ash return schematic diagram of the ash return box of the present utility model connected to the discharging roller bucket elevator;
[0026] As shown in the figure: 1. Ash return box; 11. Support plate; 111. Ash return opening; 12. Ash discharge opening; 13. Ash guiding plate; 14. Bracket; 2. Installation box; 21. Installation plate; 22. Hanging rod; 3. Air guiding mechanism; 31. Motor; 32. Rotating rod; 33. Vortex blade; 4. Ash extraction mechanism; 41. Connecting cylinder; 42. Ash extraction pipe; 43. Ash extraction nozzle; 5. Electric push rod; 6. Guide rod; 7. Discharging roller bucket elevator. Detailed implementation manners
[0027] To make the purposes, technical solutions and advantages of the implementation manners of the present utility model clearer, the technical solutions in the implementation manners of the present utility model are described clearly and completely. Obviously, the described implementation manners are part of the implementation manners of the present utility model, rather than all of them. Based on the implementation manners in the present utility model, all other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0028] To solve the technical problems in the background art, the following discharging roller bucket elevator ash return device is provided:
[0029] Combined with Figures 1 - 5 As shown in the figure, the discharging roller bucket elevator ash return device provided by the present utility model includes an ash return box 1. A support plate 11 is provided at the top of the ash return box 1. An installation box 2 is provided on the top of the support plate 11. An air guiding mechanism 3 for driving air flow is provided inside the installation box 2. An ash extraction mechanism 4 for cleaning accumulated ash is provided on the side of the installation box 2. An ash return opening 111 is formed in the middle of the support plate 11. The ash return opening 111 can collect the accumulated ash cleaned and collected by the staff and guide the accumulated ash into the interior of the ash return box 1. An installation plate 21 is provided in the middle of the inner side of the installation box 2. Electric push rods 5 are provided at both ends of the installation plate 21. The bottom ends of the electric push rods 5 are fixedly connected to the support plate 11. A plurality of guide rods 6 are provided on the top surface of the support plate 11. The guide rods 6 are in sliding fit with the installation box 2 and are in clamping sliding fit with the installation plate 21. The guide rods 6 can improve the stability when the installation box 2 is lifted and lowered above the ash return box 1. The ash return box 1 is fixedly arranged on the side of the discharging roller bucket elevator 7. The installation box 2 is in sliding fit with the discharging roller bucket elevator 7;
[0030] As an improvement of the above solution, the installation box 2 and the ash return box 1 have two states: ash extraction and ash return. In the ash extraction state: the bottom of the installation box 2 is attached to the top surface of the pallet 11, and the ash return port 111 is at the middle of the bottom end of the installation box 2. The ash extraction mechanism 4 generates suction force. In this way, it is convenient for the staff to use the ash extraction mechanism 4 to clean the accumulated ash in the areas around the discharging roller hoist 7 that are not easy to clean. In the ash return state: the bottom of the installation box 2 is separated from the top surface of the pallet 11, and the ash return port 111 is exposed below the installation box 2. At this time, the staff can sweep the accumulated ash into the ash return port 111, so that the ash enters the ash return box 1.
[0031] In this implementation scheme, an ash outlet 12 is provided on the side of the bottom of the ash return box 1, and a dust guiding plate 13 is provided in the middle of the inner side of the ash return box 1. The top surface of the dust guiding plate 13 is in a V-shaped structure. The V-shaped dust guiding plate 13 is convenient for gathering air and the ash entering the ash return box 1, so that the air and the ash enter the ventilation channel. A ventilation channel is provided in the middle of the dust guiding plate 13.
[0032] Combined Figures 1 - 6 As shown in the figure, in order to improve the ash return effect of the ash return device, the following design is given in this implementation scheme:
[0033] In this implementation scheme, the air guiding mechanism 3 includes a motor 31, a rotating rod 32 and a vortex blade 33. The motor 31 is arranged at the top of the inner side of the installation box 2. A rotating rod 32 is provided at the output end of the motor 31. A vortex blade 33 is provided at the bottom end of the rotating rod 32. When the vortex blade 33 is driven by the motor 31 to rotate, it will blow downward, generating suction at the ash return port 111 at the top of the ash return box 1. In this way, when the device is in the ash extraction state, the suction force will be transmitted to the ash extraction mechanism 4. When the device is in the ash return state, the ash return port 111 generates suction force, which can assist the staff to sweep the accumulated ash into the ash return box 1 through the ash return port 111. The vortex blade 33 is located in the middle of the inner side of the ventilation channel. A support 14 is provided above the ventilation channel. The support 14 is fixedly connected to the ash return box 1. The rotating rod 32 is engaged and slid with the support 14. The support 14 can improve the stability of the rotating rod 32 and the vortex blade 33 when rotating.
[0034] In this implementation scheme, the ash extraction mechanism 4 includes a connecting cylinder 41, an ash extraction pipe 42 and an ash extraction nozzle 43. The connecting cylinder 41 is arranged on the side of the installation box 2. The connecting cylinder 41 is engaged and rotatable with the installation box 2. An ash extraction pipe 42 is provided on the outer side of the connecting cylinder 41. One end of the ash extraction pipe 42 communicates with the connecting cylinder 41. An ash extraction nozzle 43 is provided at the end of the ash extraction pipe 42 away from the connecting cylinder 41. By providing the ash extraction pipe 42 and the ash extraction nozzle 43, when the device is in the ash extraction state, the ash extraction nozzle 43 can be used to extract and clean the areas around the discharging roller hoist 7 that are not convenient to clean. A hanging rod 22 is provided on the side of the top of the installation box 2. The hanging rod 22 is in an L-shaped structure. The L-shaped hanging rod 22 is convenient for storing and placing the ash extraction pipe 42.
[0035] When in use:
[0036] First, install the return ash device of the discharging bucket elevator 7 on the side of the discharging bucket elevator 7. At the same time, make the support plate 11 at the same height as the ground on the second floor of the mill. When the staff cleans the accumulated ash around the discharging bucket elevator 7, at this time, the electric push rod 5 controls the installation box 2 to move upward, so that the return ash box 1 is in the return ash state. Then, the motor 31 in the air guiding mechanism 3 drives the rotating rod 32 and the vortex blade 33 to rotate, generating suction at the return ash port 111 in the middle of the support plate 11. In this way, the staff can sweep the accumulated ash into the return ash port 111, and the accumulated ash entering the return ash box 1 through the return ash port 111 will enter the interior of the discharging bucket elevator 7 from the ash outlet 12. In this way, the labor intensity of the staff for cleaning the accumulated ash can be reduced;
[0037] During use:
[0038] When there is accumulated ash around the discharging bucket elevator 7 that is inconvenient to clean, the electric push rod 5 controls the installation box 2 to move downward, so that the return ash box 1 is in the ash pumping state. At this time, the ash pumping nozzle 43 in the ash pumping mechanism 4 will generate suction. At this time, the staff can hold the ash pumping nozzle 43 to pump out the accumulated ash around the discharging bucket elevator 7 that is inconvenient to clean, which is beneficial to improving the effect of ash return cleaning of the device.
Claims
1. Discharging roller bucket elevator ash return device, characterized in that: It includes a dust return box (1). A support plate (11) is provided at the top of the dust return box (1). An installation box (2) is provided on the top of the support plate (11). An air guiding mechanism (3) for driving air flow is provided inside the installation box (2). A dust extraction mechanism (4) for cleaning accumulated dust is provided on the side of the installation box (2). A dust return port (111) is opened in the middle of the support plate (11). An installation plate (21) is provided in the middle of the inner side of the installation box (2). Electric push rods (5) are provided at both ends of the installation plate (21). The bottom ends of the electric push rods (5) are fixedly connected to the support plate (11). A plurality of guide rods (6) are provided on the top surface of the support plate (11). The guide rods (6) are in sliding fit with the installation box (2) and are in snap fit and sliding with the installation plate (21). The dust return box (1) is fixedly provided on the side of the discharge roller bucket elevator (7), and the installation box (2) is in sliding fit with the discharge roller bucket elevator (7).
2. The discharging roller bucket elevator ash return device according to claim 1, characterized in that: The installation box (2) and the dust return box (1) have two states: dust extraction and dust return In the dust extraction state: the bottom of the installation box (2) is in contact with the top surface of the support plate (11). The dust return port (111) is at the middle of the bottom end of the installation box (2), and the dust extraction mechanism (4) generates suction force In the dust return state: the bottom of the installation box (2) is separated from the top surface of the support plate (11), and the dust return port (111) is exposed below the installation box (2).
3. The out-feed bucket elevator ash return device according to claim 1, characterized in that: An ash discharge port (12) is opened on the side of the bottom of the dust return box (1). A dust guiding plate (13) is provided in the middle of the inner side of the dust return box (1). The top surface of the dust guiding plate (13) is in a V-shaped structure, and a ventilation channel is opened in the middle of the dust guiding plate (13).
4. The discharging roller bucket elevator ash return device according to claim 1, characterized in that: The air guiding mechanism (3) includes a motor (31), a rotating rod (32) and a vortex blade (33). The motor (31) is provided at the top of the inner side of the installation box (2). The output end of the motor (31) is provided with the rotating rod (32). The bottom end of the rotating rod (32) is provided with the vortex blade (33). The vortex blade (33) is located in the middle of the inner side of the ventilation channel. A support (14) is provided above the ventilation channel. The support (14) is fixedly connected to the dust return box (1). The rotating rod (32) is in snap fit and sliding with the support (14).
5. The discharging roller bucket elevator ash return device according to claim 1, characterized in that: The dust extraction mechanism (4) includes a connecting cylinder (41), a dust extraction pipe (42) and a dust extraction nozzle (43). The connecting cylinder (41) is provided on the side of the installation box (2). The connecting cylinder (41) is in snap fit and rotation with the installation box (2). A dust extraction pipe (42) is provided on the outer side of the connecting cylinder (41). The end of the dust extraction pipe (42) communicates with the connecting cylinder (41). The end of the dust extraction pipe (4) away from the connecting cylinder (41) is provided with the dust extraction nozzle (43).
6. The discharging roller bucket elevator ash return device according to claim 5, characterized in that: A hanging rod (22) is provided on the side of the top of the installation box (2). The hanging rod (22) is in an L-shaped structure.