Quantitative distributing and discharging mechanism for color balls

Through the automated material collection and counting system of the color ball quantitative separation and cutting mechanism, the problem of large errors and low efficiency in the color ball quantitative discharge is solved, and efficient and accurate quantitative cutting is achieved, reducing labor costs.

CN223162596UActive Publication Date: 2025-07-29SHENZHEN HONGXUYUAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422403965.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the existing production process of color balls, quantitative discharge mostly relies on manual counting, which has large errors and low efficiency, increasing labor costs.

Method used

A color ball quantitative material separation and cutting mechanism is designed, and an automated material collection and counting system is adopted, including a material collection cylinder, a material collection plate, a full material sensor, a material extraction baffle and a counter to realize the automatic material separation, material collection and quantitative material extraction of the color ball.

Benefits of technology

It improves the accuracy and efficiency of quantitative discharge of color balls, reduces human resource investment, reduces manual errors, and improves the economic benefits of the enterprise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a colored ball quantitative distributing and discharging mechanism which comprises a discharging frame, a colored ball hopper is fixedly installed at the top end of the discharging frame, colored ball discharging openings are formed in the two sides of the bottom end of the colored ball hopper, arranging pipelines are connected below the two sets of colored ball discharging openings in an intercommunication mode, and material taking pipes are slidably connected into the arranging pipelines. The outer wall of the front face of the color ball hopper is fixedly provided with two material taking air cylinders, the bottom ends of output rods of the material taking air cylinders are fixedly provided with material taking plates, the material taking plates are designed to be of an L-shaped structure, and one ends of the two material taking plates are fixedly connected with the lower surfaces of the two material taking pipes respectively. According to the automatic material distribution device for the color balls, the two-side automatic material distribution work of the color balls can be automatically completed, the color balls can be automatically taken through lifting of the material taking pipe, use is convenient, the color balls can be discharged according to the specified number after material distribution and taking, the use characteristics of automatic counting and quantitative discharging are achieved, and the color balls do not need to be manually taken and quantitatively discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of quantitative feeding structures, and particularly relates to a color ball quantitative feeding and discharging mechanism. Background Technique

[0002] A spatial geometric body formed by rotating a semi-circle around the straight line where the diameter lies for one week is called a sphere, simply referred to as a ball. The radius of the semi-circle is the radius of the ball. A sphere is a three-dimensional figure with only one continuous curved surface, and this continuous curved surface is called a spherical surface. There are a rich variety of existing sphere products, including color balls. Color balls are widely used in modern society and are distinguished by different colors to achieve different usage purposes or decorative effects.

[0003] In the existing production process of color balls, it is necessary to carry out quantitative discharging work on the color balls. However, most traditional quantitative discharging work adopts the method of manual quantitative counting for discharging. Such an operation method may cause certain counting errors due to the negligence of workers, affecting the quality of quantitative discharging. At the same time, the method of manual quantitative discharging has low work efficiency and increases the input of labor costs. For this reason, the utility model proposes a color ball quantitative feeding and discharging mechanism. Content of the Utility Model

[0004] The purpose of the utility model is to provide a color ball quantitative feeding and discharging mechanism to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A color ball quantitative feeding and discharging mechanism includes a discharging frame. A color ball hopper is fixedly installed at the top end of the discharging frame. Color ball discharging ports are arranged on both sides at the bottom end of the color ball hopper. Arrangement pipes are interconnected below the two groups of color ball discharging ports. A material taking pipe is slidably connected in the arrangement pipe. Two material taking cylinders are fixedly installed on the front outer wall of the color ball hopper. A material taking plate is fixedly installed at the bottom end of the output rod of the material taking cylinder. The material taking plate is designed in an "L" shape. One ends of the two material taking plates are respectively fixedly connected to the lower surfaces of the two material taking pipes. The bottom end of the arrangement pipe is interconnected with a discharging pipe. The bottom end of the material taking pipe is provided with a discharging port.

[0006] Preferably, a full material sensor is fixedly installed on the discharging pipe, and a slot is opened on the outer wall at the bottom end of the discharging pipe.

[0007] Preferably, a discharging cylinder is fixedly installed on the upper surface of the discharging pipe. A discharging baffle is fixedly installed at the output rod of the discharging cylinder. The discharging baffle is placed in the slot.

[0008] Preferably, a discharging counter is fixedly installed at the tail end of the discharging pipe.

[0009] Preferably, the colored ball hopper is designed with an inverted conical structure, and a fault alarm is fixedly installed on the outer wall at the top of the front of the colored ball hopper through bolts.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] The colored ball quantitative feeding and distributing mechanism of the present utility model can automatically complete the automatic distributing work on both sides of the colored balls, and can automatically pick up the colored balls through the lifting of the material taking pipe, which is convenient to use. After distributing and picking up the colored balls, it can discharge the colored balls in a specified quantity, and has the use characteristics of automatic counting and quantitative feeding. There is no need for manual picking and quantitative feeding of the colored balls, so that the error of the feeding quantity caused by manual operation can be effectively avoided, and the accuracy of quantitative discharging can be improved. By using an automatic machine to replace manual operation, the efficiency of quantitative picking and feeding of the colored balls can be effectively improved, while reducing the input of human resources cost and increasing the economic benefits of the enterprise, and has a good use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a front three-dimensional structural schematic diagram of the colored ball quantitative feeding mechanism of the embodiment of the present utility model;

[0013] Figure 2 is a back three-dimensional structural schematic diagram of the colored ball quantitative feeding mechanism of the embodiment of the present utility model;

[0014] Figure 3 is a front structural schematic diagram of the distributing and feeding assembly of the embodiment of the present utility model;

[0015] Figure 4 is a back structural schematic diagram of the distributing and feeding assembly of the embodiment of the present utility model;

[0016] Figure 5 is of the embodiment of the present utility model Figure 1 amplified structural schematic diagram of area A.

[0017] In the figure: 1, discharging rack; 2, colored ball hopper; 3, arranging pipeline; 4, material taking pipe; 5, material taking cylinder; 6, material taking plate; 7, feeding pipe; 8, slot; 9, feeding cylinder; 10, feeding baffle; 11, feeding counter; 12, fault sensor; 13, full material sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0020] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0021] Please refer to Figures 1-5 , an embodiment provided by the present utility model: a color ball quantitative feeding and discharging mechanism, including a discharging rack 1. A color ball hopper 2 is fixedly installed at the top end of the discharging rack 1. The color ball hopper 2 is used for uniformly storing and placing color balls. Color ball discharging openings are provided on both sides at the bottom end of the color ball hopper 2. Arrangement pipes 3 are connected in communication below the two groups of color ball discharging openings. Thus, the color balls can fall into the arrangement pipes 3 on both sides through the two groups of color ball discharging openings, completing the two-side feeding work of the color balls, so that the color balls can be discharged through two pipes;

[0022] A material taking pipe 4 is slidably connected in the arrangement pipe 3. Two material taking cylinders 5 are fixedly installed on the front outer wall of the color ball hopper 2. A material taking plate 6 is fixedly installed at the bottom end of the output rod of the material taking cylinder 5. The material taking plate 6 is designed in an "L" shape. One ends of the two material taking plates 6 are respectively fixedly connected to the lower surfaces of the two material taking pipes 4;

[0023] With this structural design, when it is necessary to take the color balls, the provided material taking cylinder 5 can drive the material taking plate 6 to perform up and down lifting work through its output rod. When the material taking plate 6 moves up and down, it will synchronously drive the material taking pipe 4 to move up and down. In this way, the material taking pipe 4 can slide up and down in the arrangement pipe 3. When the material taking pipe 4 rises, it will push the color balls in the color ball hopper 2, so as to perform the turning and feeding treatment of the color balls. When the material taking pipe 4 descends to below the color ball discharging opening, the color balls will fall into the interior of the material taking pipe 4 by gravity, thus completing the material taking work of the color balls;

[0024] Among them, the bottom ends of the arranged pipes 3 are interconnected and connected with a blanking pipe 7. The bottom end of the material taking pipe 4 is provided with a discharge port. A full material sensor 13 is fixedly installed on the blanking pipe 7. The full material sensor 13 is a mature and existing technical product, and the detailed working principle thereof will not be elaborated in this specification. When the full material sensor 13 is used in the present utility model, it can detect the full material state in the blanking pipe 7;

[0025] According to the above description, when the material taking pipe 4 is continuously lifted and lowered to take materials, the small balls can enter the blanking pipe 7 through the discharge port at the bottom end of the material taking pipe 4. The set full material sensor 13 can detect whether the blanking pipe 7 is in a full material state. When the blanking pipe 7 is in a full material state, the material taking cylinder 5 stops working. At this time, a certain number of colored balls are stored in the blanking pipe 7 and the material taking pipe 4;

[0026] Furthermore, a slot 8 is opened on the outer wall of the bottom end of the blanking pipe 7. A blanking cylinder 9 is fixedly installed on the upper surface of the blanking pipe 7. The output rod of the blanking cylinder 9 is fixedly installed with a blanking baffle 10. The blanking baffle 10 is placed in the slot 8. The set blanking baffle 10 can block the colored balls in the blanking pipe 7 to prevent the colored balls in the blanking pipe 7 from flowing out automatically. When it is necessary to make the colored balls flow out and fall, at this time, the set blanking cylinder 9 can drive the blanking baffle 10 to extend and displace to one side through the output rod, so that the blanking baffle 10 moves out of the slot 8. After the colored balls in the blanking pipe 7 are no longer blocked by the blanking baffle 10, they will fall and flow out, thereby completing the automatic discharging work of the colored balls;

[0027] Even further, in order to perform automatic counting work on the number of falling colored balls, a blanking counter 11 is fixedly installed at the tail end of the blanking pipe 7. The set blanking counter 11 can perform counting processing on the number of flowing out colored balls. When the number of colored balls for a single blanking reaches the preset number, at this time, the blanking cylinder 9 drives the blanking baffle 10 to retract and reset through the output rod. At this time, the blanking baffle 10 blocks the colored balls in the blanking pipe 7 again, thereby preventing the colored balls from continuing to flow out, so as to achieve the use effect of quantitative counting and blanking.

[0028] In this embodiment, the colored ball hopper 2 adopts an inverted conical structure design. A fault alarm 12 is fixedly installed on the outer wall of the front top end of the colored ball hopper 2 through bolts. Among them, the fault alarm 12 is a flashing alarm light.

[0029] Working principle: The utility model stores and places the colored balls that need to be quantitatively fed through the provided colored ball hopper 2. When the feeding operation before quantitative feeding of the colored balls is required, the provided feeding cylinder 5 can drive the feeding plate 6 to move up and down through its output rod. When the feeding plate 6 moves up and down, it will synchronously drive the feeding pipe 4 to move up and down, so that the feeding pipe 4 can slide up and down in the arrangement pipe 3. When the feeding pipe 4 rises, it will push the colored balls in the colored ball hopper 2, so as to push and turn over the colored balls in the colored ball hopper 2 to avoid sphere blockage. When the feeding pipe 4 descends to the lower part of the colored ball feeding port, the colored balls will fall into the feeding pipe 4 by gravity, thus completing the feeding operation of the colored balls;

[0030] When the feeding pipe 4 continuously lifts and feeds, the small balls can enter the feeding pipe 7 through the discharge port at the bottom of the feeding pipe 4. The provided full material sensor 13 can detect whether the feeding pipe 7 is in a full material state. After the feeding pipe 7 is in a full material state, the feeding cylinder 5 stops working and the feeding in the feeding pipe 4 stops. At this time, a certain number of colored balls are stored in the feeding pipe 7 and the feeding pipe 4;

[0031] At the same time, the provided feeding baffle 10 can block the colored balls in the feeding pipe 7 to prevent the colored balls in the feeding pipe 7 from flowing out automatically. When quantitative feeding of the colored balls in the feeding pipe 7 and the feeding pipe 4 is required, at this time, the provided feeding cylinder 9 can drive the feeding baffle 10 to extend and displace to one side through the output rod, so that the feeding baffle 10 moves out of the slot 8. After the colored balls in the feeding pipe 7 are no longer blocked by the feeding baffle 10, they will automatically fall and flow out, thus completing the automatic discharging operation of the colored balls;

[0032] When the colored balls flow out during discharging, the provided discharging counter 11 can count the number of the flowing colored balls. When the number of the colored balls discharged each time reaches the preset number, at this time, the feeding cylinder 9 drives the feeding baffle 10 to retract and reset through the output rod, and the feeding baffle 10 blocks the colored balls in the feeding pipe 7 again, so as to prevent the colored balls from flowing out continuously, thus achieving the use effect of quantitative counting and feeding.

[0033] In summary, the color ball quantitative feeding and distributing mechanism of the present utility model can automatically complete the automatic distributing work of color balls on both sides, and can automatically pick up color balls by lifting the material taking pipe, which is convenient to use. After distributing and picking up the balls, it can discharge a specified number of color balls, with the characteristics of automatic counting and quantitative feeding. There is no need for manual material picking and quantitative feeding of color balls, thus effectively avoiding the error of the feeding quantity caused by manual operation, improving the accuracy of quantitative discharging. The method of using an automated machine to replace manual operation can effectively improve the efficiency of quantitative picking and feeding of color balls, while reducing the input of human resources cost and increasing the economic benefits of the enterprise, with good use effects.

[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A quantitative material distribution and feeding mechanism for colored balls, including a discharge rack (1), characterized in that, At the top of the discharge rack (1), a colored ball hopper (2) is fixedly installed. On both sides of the bottom end of the colored ball hopper (2), there are colored ball discharge openings. Below the two groups of colored ball discharge openings, there are arranged pipes (3) connected in communication. A material taking pipe (4) is slidably connected in the arranged pipe (3). On the front outer wall of the colored ball hopper (2), two material taking cylinders (5) are fixedly installed. At the bottom end of the output rod of the material taking cylinder (5), a material taking plate (6) is fixedly installed. The material taking plate (6) is designed in an "L" shape. One ends of the two material taking plates (6) are respectively fixedly connected to the lower surfaces of the two material taking pipes (4). The bottom end of the arranged pipe (3) is connected in communication with a discharge pipe (7). The bottom end of the material taking pipe (4) is provided with a discharge port. A slot (8) is opened on the outer wall of the bottom end of the discharge pipe (7). At the tail end of the discharge pipe (7), a discharge counter (11) is fixedly installed.

2. The quantitative material distribution and feeding mechanism for colored balls according to claim 1, characterized in that: A full material sensor (13) is fixedly installed on the discharge pipe (7).

3. A colored ball quantitative feeding and discharging mechanism according to claim 1, characterized in that: A discharge cylinder (9) is fixedly installed on the upper surface of the discharge pipe (7). The output rod of the discharge cylinder (9) is fixedly installed with a discharge baffle (10), and the discharge baffle (10) is placed in the slot (8).

4. A color ball quantitative feeding and discharging mechanism according to claim 1, characterized in that: The colored ball hopper (2) is designed in an inverted conical structure.

5. A color ball quantitative feeding and discharging mechanism according to claim 1, characterized in that: A fault alarm (12) is fixedly installed on the front top outer wall of the colored ball hopper (2) through bolts.