Rod group overturning and transferring device
By introducing a flip mechanism and a rod moving mechanism into the capsule machine, the problem of rebounding and falling of the rod group during the flip is solved, and stable transfer and efficient production are achieved.
Patent Information
- Application Number
- CN202422400847.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the rod set is prone to rebound and fall during the flip process, resulting in uncontrollable positioning, affecting the precise positioning of the production line, and may lead to problems of sticking and falling off the station.
Using a device including a front plate, a rear plate, a flip mechanism and a rod moving mechanism, the rod group is flipped from the side to the flat state through the flip mechanism, and actively transported using a conveying medium with adjustable speed to avoid rebound and fall.
Controllable flip and stable transfer of rod sets are realized, avoiding the problem of stick fitting, improving production efficiency and shortening the production cycle.
Smart Images

Figure CN223162638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a capsule machine, and more particularly to a bar group turning and transferring device. Background Art
[0002] A capsule machine is a device for producing hollow hard capsules, and the forming of capsules is achieved through multiple needles on a bar group (or called a needle die bar). As Figure 9 shown, a bar group 100 is composed of multiple needles 102 riveted on a rectangular strip 101, which can improve production efficiency and facilitate circular operation on the production line.
[0003] During the production process of capsules, the bar group will undergo a process of changing from longitudinal movement to lateral flipping, which is called dropping the bar. The common dropping process mainly relies on the self-weight of the bar group to achieve, so that the bar group changes from a side-mounted state (the needles are horizontal) to a lying state (the needles are vertically downward). As Figure 10 shown, the transmission direction of the production line is the X direction. Combining Figure 11 , the bar group 100 moves along the Y direction on both sides of the transverse guide rail 103 and enters the guide groove 104. When the bar group 100 moves to a specified position, the braking assembly 105 is activated to stop the further movement of the bar group 100. After stopping the movement, the bar group 100 freely falls by its own gravity, and the stationary slideway 106 below catches and supports the dropped bar group 100. Next, the motor 107 is activated, and the first rack plate 108 and the second rack plate 109 are driven to move in the X direction through the mechanical transmission mode of gears and racks. The movement of the rack plates 108 and 109 drives the bar group 100 to disengage from the slideway 106 and transfer it to the next process of the production line. When the bar group 100 freely flips onto the slideway 106, it may rebound due to the impact force, resulting in an uncontrollable position of the bar group 100 on the slideway 106. Two bar groups 100 are likely to be stuck together, and even the bar group 100 may fall off the working station, thus affecting its precise positioning on the production line and possibly leading to production interruption or product quality problems. Summary of the Utility Model
[0004] In order to solve the problems such as bar sticking and falling off the working station in the above-mentioned prior art, the utility model provides a bar group turning and transferring device.
[0005] According to the bar group turning and transferring device of the utility model, it includes a front plate, a rear plate, a turning mechanism and a bar moving mechanism. Among them, the front plate and the rear plate extend along the transmission direction of the production line at intervals, the turning mechanism and a bar moving mechanism respectively span and are installed on the front plate and the rear plate. A bar moving mechanism includes a conveying medium with adjustable speed. After the bar group in the side-mounted state is turned to the lying state through the turning mechanism, it is actively transferred through the conveying medium.
[0006] In a preferred embodiment, a rod moving mechanism includes a second driving device and a main driving shaft. The second driving device is mounted on the front plate or the rear plate as a power source to drive the main driving shaft to rotate, and the main driving shaft drives the conveying medium through a transmission mechanism.
[0007] In a preferred embodiment, the main driving shaft includes a first driving shaft and a second driving shaft. The first driving shaft and the second driving shaft are connected by a coupling block to maintain synchronous rotation.
[0008] In a preferred embodiment, both sides of the turning mechanism are respectively formed as a body side and a cap side. The body side slideway is mounted on the front plate and the rear plate on the body side to receive the rod group on the body side and convey it to the next process of the production line. The cap side slideway is mounted on the front plate and the rear plate on the cap side to receive the rod group on the cap side and convey it to the next process of the production line.
[0009] In a preferred embodiment, the rod moving mechanism further includes a gear, a body side driving wheel combination, a body side synchronous belt, and a body side driven wheel combination. The gear is fixed on the main driving shaft and rotates synchronously with the rotation of the main driving shaft. The body side driving wheel combination meshes with the gear and is connected to the body side driven wheel combination through the body side synchronous belt to convey the turned rod group to the body side slideway through the body side synchronous belt.
[0010] In a preferred embodiment, the body side driving wheel combination includes a sleeve, a driving wheel shaft, a body side driving pulley, and a body side cylindrical gear. The sleeve is fixedly mounted on the front plate and the rear plate. The driving wheel shaft is rotatably mounted in the sleeve through a bearing. The body side cylindrical gear fixedly mounted on the driving wheel shaft meshes with the gear. The body side driving pulley is fixedly mounted on the driving wheel shaft between the sleeve and the body side cylindrical gear to be driven by the body side cylindrical gear.
[0011] In a preferred embodiment, the rod moving mechanism further includes a cap side driving pulley, a cap side synchronous belt, and a cap side driven wheel combination. The cap side driving pulley is fixed on the main driving shaft and rotates synchronously with the rotation of the main driving shaft. The cap side driving pulley is connected to the cap side driven wheel combination through the cap side synchronous belt to convey the turned rod group to the cap side slideway through the cap side synchronous belt.
[0012] In a preferred embodiment, the body side and / or the cap side driven wheel combination respectively includes a driven wheel shaft and a driven pulley. The driven wheel shaft is fixedly mounted on the front plate and the rear plate. The driven pulley is rotatably mounted on the driven wheel shaft through a bearing.
[0013] In a preferred embodiment, the rod moving mechanism further includes a tensioning combination, which is arranged below the body side and / or the cap side synchronous belt to adjust the tension of the body side and / or the cap side synchronous belt.
[0014] In a preferred embodiment, a single rod moving mechanism further includes a support plate and a lubricating plate. The support plate is fixedly installed on the front plate and the rear plate below the body-side and / or cap-side synchronous belts to support the body-side and / or cap-side synchronous belts, and the lubricating plate is fixedly installed on the support plate and disposed between the support plate and the body-side and / or cap-side synchronous belts such that the body-side and / or cap-side synchronous belts slide thereon.
[0015] According to the rod group turning and transferring device of the present invention, the rod dropping is achieved through the turning mechanism, avoiding the rebound of the rod group and the uncontrollability of the dropping position. The rod group in the lying state is actively transferred by a transfer medium with adjustable speed, avoiding problems such as rod jamming, accelerating the production speed of capsules, and shortening the production cycle. Brief Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of a rod group turning and transferring device according to a preferred embodiment of the present invention.
[0017] Figure 2 shows Figure 1 the rod group in the side-mounted state.
[0018] Figure 3 shows Figure 1 the rod group in the lying state.
[0019] Figure 4 is Figure 1 a partial cross-sectional view of the turning mechanism of.
[0020] Figure 5 is Figure 1 a schematic structural diagram of a single rod moving mechanism of.
[0021] Figure 6 is Figure 5 a cross-sectional view of the body-side driving wheel assembly of.
[0022] Figure 7 is Figure 5 a cross-sectional view of the driven wheel assembly of.
[0023] Figure 8 is Figure 5 a cross-sectional view of the tensioning assembly of.
[0024] Figure 9 is a schematic structural diagram of the rod group.
[0025] Figure 10 is a schematic structural diagram of a rod group turning and transferring device according to the prior art.
[0026] Figure 11 is Figure 10 a partial cross-sectional view of. Detailed Description of the Embodiment
[0027] The following will, in conjunction with the accompanying drawings, give the preferred embodiments of the present utility model and describe them in detail.
[0028] As Figure 1 shown, the bar group turning and transferring device according to a preferred embodiment of the present utility model includes a front plate 1, a rear plate 2, a turning mechanism 3 and a bar moving mechanism 4. Among them, the front plate 1 and the rear plate 2 extend parallel to each other at intervals along the transmission direction of the production line. The turning mechanism 3 and a bar moving mechanism 4 respectively straddle and are installed on the front plate 1 and the rear plate 2. Figure 2 The bar group 100 in the side-mounted state shown is turned to Figure 3 the lying state shown by the turning mechanism 3 and then transferred by a bar moving mechanism 4. The left and right sides of the turning mechanism 3 are respectively formed as the body side A and the cap side B, which are respectively used for the processing of the capsule body and the capsule cap. Thus, the body side slideway 5 is installed on the front plate 1 and the rear plate 2 on the left side of the turning mechanism 3, and the cap side slideway 6 is installed on the front plate 1 and the rear plate 2 on the right side of the turning mechanism 3, which are respectively used to receive the bar groups 100 on the body side A and the cap side B from a bar moving mechanism 4 and transfer them to the next process of the production line.
[0029] As Figure 1 and Figure 4 shown, the turning mechanism 3 includes a base 31, a slide rail frame 32, a first driving device 33, a driving rod 34 and an articulated arm 35. Among them, the base 31 straddles and is installed on the front plate 1 and the rear plate 2. The slide rail frame 32 is articulated with the base 31 through a first articulated shaft 32a. The bar group 100 can be slidably installed on the slide rail frame 32 along the Y direction. The first driving device 33 installed on the base 31 is connected to one end of the driving rod 34 extending in the Z direction. The other end of the driving rod 34 is articulated with one end of the articulated arm 35. The other end of the articulated arm 35 is articulated with the slide rail frame 32 through a second articulated shaft 35a to drive the rotation of the articulated arm 35 and the slide rail frame 32 through the first driving device 33. Specifically, when the driving rod 34 moves upward, both articulated arms 35 will move upward, and at the same time, the articulated arm 35 rotates, and the slide rail frame 32 rotates accordingly, so that the bar group 100 on the slide rail frame 32 is turned from the side-mounted state to the lying state. Since the turning of the bar group 100 is realized by following the rotation of the slide rail frame 32, and the trajectory of the slide rail frame 32 is determined, the dropping position of the bar group 100 can be controlled.
[0030] As Figure 5 shown, a bar moving mechanism 4 includes a second driving device 41 and a main driving shaft 42. Among them, the second driving device 41 is installed on the front plate 1 through a motor mounting seat 41a (see Figure 1)Above, it can be used as a power source to drive the main drive shaft 42 to rotate. The opposite ends of the main drive shaft 42 are respectively rotatably mounted on the front plate 1 and the rear plate 2 through bearings 42a to ensure smooth rotation. In this embodiment, the main drive shaft 42 includes a first drive shaft 421 and a second drive shaft 422. The first drive shaft 421 and the second drive shaft 422 are connected by a coupling block 423 to maintain synchronous rotation. In this embodiment, an end cover 42b is connected to the end of the first drive shaft 421 away from the second drive shaft 422 to prevent it from coming out, and the end of the second drive shaft 422 away from the first drive shaft 421 is connected to the second driving device 41. In this embodiment, the second driving device 41 is a servo motor.
[0031] As Figure 5 shown, a bar moving mechanism 4 further includes a gear 43, a body side driving wheel assembly 44, a body side synchronous belt 45 and a driven wheel assembly 46. Among them, the gear 43 is fixed on the main drive shaft 42 and rotates synchronously with the rotation of the main drive shaft 42. The body side driving wheel assembly 44 meshes with the gear 43 and is connected to the driven wheel assembly 46 through the body side synchronous belt 45, so as to realize the transmission of power to convey the flipped bar group 100 to the body side slideway 5.
[0032] As Figure 6 shown, the body side driving wheel assembly 44 includes a sleeve 441, a driving wheel shaft 442, a body side driving pulley 443 and a body side cylindrical gear 444. Among them, the sleeve 441 is fixedly installed on the front plate 1 and the rear plate 2 (see Figure 1 ), the driving wheel shaft 442 is rotatably installed in the sleeve 441 through a bearing 442a, the body side cylindrical gear 444 fixedly installed on the driving wheel shaft 442 meshes with the gear 43 (see Figure 5 ), and the body side driving pulley 443 is fixedly installed on the driving wheel shaft 442 between the sleeve 441 and the body side cylindrical gear 443 to be driven by the body side cylindrical gear 444.
[0033] As Figure 5 shown, a bar moving mechanism 4 further includes a cap side driving pulley 47 and a cap side synchronous belt 48. Among them, the cap side driving pulley 47 is fixed on the main drive shaft 42 and rotates synchronously with the rotation of the main drive shaft 42. The cap side driving pulley 47 is connected to the driven wheel assembly 46 through the cap side synchronous belt 48, so as to realize the transmission of power to convey the flipped bar group 100 to the cap side slideway 6.
[0034] As Figure 7 shown, the driven wheel assembly 46 includes a driven wheel shaft 461 and a driven pulley 462. Among them, the driven wheel shaft 461 is fixedly installed on the front plate 1 and the rear plate 2 (see Figure 1 ), and the driven pulley 462 is rotatably installed on the driven wheel shaft 461 through a bearing 462a.
[0035] AsFigure 5 As shown, a rod moving mechanism 4 further includes a tensioning assembly 49 which is arranged below the synchronous belts 45, 48 to adjust the tension of the synchronous belts 45, 48, ensuring good contact between the synchronous belts 45, 48 and the belt pulleys 443, 462, 47. As Figure 8 shown, the tensioning assembly 49 includes a mounting plate 491 and a tensioning pulley 492. Among them, the mounting plate 491 is fixedly installed on the front plate 1 and the rear plate 2 (see Figure 1 ), and the tensioning pulley 492 is rotatably installed on the mounting plate 491 through a bearing 492a.
[0036] As Figure 5 shown, a rod moving mechanism 4 further includes a support plate 50 and a lubricating plate 51. Among them, the support plate 50 is fixedly installed on the front plate 1 and the rear plate 2 (see Figure 1 ) below the synchronous belts 45, 48 to support the synchronous belts 45, 48 and increase the strength of the synchronous belts 45, 48. The lubricating plate 51 is fixedly installed on the support plate 50 and is arranged between the support plate 50 and the synchronous belts 45, 48 to enable the synchronous belts 45, 48 to slide thereon.
[0037] The working mode of the rod group turning and transferring device according to the present invention will be briefly described below. First, the rod group 100 enters the turning mechanism 3 in a side-mounted state. Then the turning mechanism 3 works to turn the rod group 100 by about 90 degrees, changing it from a side-mounted state to a lying state. The turned rod group 100 contacts the synchronous belts 45, 48, and the synchronous belts 45, 48 respectively transfer the turned rod group 100 on the body side A and the cap side B to the chutes 5, 6 through friction. After the turning and conveying of one rod group 100 are completed, the turning mechanism 3 returns to its original position and waits for the next rod group 100 to enter.
[0038] It should be understood that the rod group 100 in the specific production process can be seven-rod movement, nine-rod movement or twelve-rod movement, etc. After reaching the required number of rods one by one through the one-rod moving mechanism 4 of the present invention, the chutes 5, 6 can move multiple rod groups 100 together. The one-rod moving mechanism 4 according to the present invention is cheap in cost, convenient to disassemble, small in occupied space and easy to install.
[0039] The one-rod moving mechanism 4 according to the present invention picks up the rod group 100 from the previous process and sends it to the next process by means of active conveying through the synchronous belts 45, 48. The speed of the synchronous belts 45, 48 can be adjusted according to the speed of the previous process, that is, the speed is controllable, and it can meet any required speed requirements of the capsule production equipment, and the on-site use effect is good.
[0040] It should be understood that the drive mechanisms on the front and rear sides of the one-rod moving mechanism 4 according to the present invention are symmetrically arranged, and the synchronous belt method adopted can also be replaced by a conveying medium such as a chain to complete the rod receiving action.
[0041] The above are only the preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model. Various changes can be made to the above embodiments of the present utility model. That is, all simple, equivalent changes and modifications made according to the claims and the content of the specification of the present utility model application fall within the scope of protection of the claims of the present utility model patent. Those not described in detail in the present utility model are all conventional technical contents.
Claims
1. A bar group turning and transferring device, characterized in that, The bar group turning and transferring device includes a front plate, a rear plate, a turning mechanism and a bar moving mechanism. Among them, the front plate and the rear plate extend along the transmission direction of the production line at intervals from each other. The turning mechanism and a bar moving mechanism straddle and are installed on the front plate and the rear plate respectively. A bar moving mechanism includes a conveyer medium with adjustable speed. The bar group in the side-mounted state is turned to the lying state by the turning mechanism and then actively transferred by the conveyer medium.
2. The bar group turning and transferring device according to claim 1, characterized in that, A bar moving mechanism includes a second driving device and a main driving shaft. Among them, the second driving device is installed on the front plate or the rear plate to drive the main driving shaft to rotate as a power source, and the main driving shaft drives the conveyer medium through a transmission mechanism.
3. The bar group turnover and transfer device according to claim 2, characterized in that, The main driving shaft includes a first driving shaft and a second driving shaft. The first driving shaft and the second driving shaft are connected by a coupling block to keep synchronous rotation.
4. The bar group turnover and transfer device according to claim 1, characterized in that, Both sides of the turning mechanism are respectively formed as a body side and a cap side. The body side slideway is installed on the front plate and the rear plate on the body side to receive the bar group on the body side and transfer it to the next process of the production line. The cap side slideway is installed on the front plate and the rear plate on the cap side to receive the bar group on the cap side and transfer it to the next process of the production line.
5. The bar group turning and transferring device according to claim 4, characterized in that, A bar moving mechanism further includes a gear, a body side driving wheel combination, a body side synchronous belt and a body side driven wheel combination. Among them, the gear is fixed on the main driving shaft and rotates synchronously with the rotation of the main driving shaft. The body side driving wheel combination meshes with the gear and is connected to the body side driven wheel combination through the body side synchronous belt to convey the turned bar group to the body side slideway through the body side synchronous belt.
6. The bar group turning and transferring device according to claim 5, characterized in that, The body side driving wheel combination includes a sleeve, a driving wheel shaft, a body side driving pulley and a body side cylindrical gear. Among them, the sleeve is fixedly installed on the front plate and the rear plate. The driving wheel shaft is rotatably installed in the sleeve through a bearing. The body side cylindrical gear fixedly installed on the driving wheel shaft meshes with the gear. The body side driving pulley is fixedly installed on the driving wheel shaft between the sleeve and the body side cylindrical gear to be driven by the body side cylindrical gear.
7. The bar group turning and transferring device according to claim 5, characterized in that, A bar moving mechanism further includes a cap side driving pulley, a cap side synchronous belt and a cap side driven wheel combination. Among them, the cap side driving pulley is fixed on the main driving shaft and rotates synchronously with the rotation of the main driving shaft. The cap side driving pulley is connected to the cap side driven wheel combination through the cap side synchronous belt to convey the turned bar group to the cap side slideway through the cap side synchronous belt.
8. The bar group turning and transferring device according to claim 7, characterized in that, The body side and / or the cap side driven wheel combination respectively includes a driven wheel shaft and a driven pulley. Among them, the driven wheel shaft is fixedly installed on the front plate and the rear plate, and the driven pulley is rotatably installed on the driven wheel shaft through a bearing.
9. The bar group turning and transferring device according to claim 7, characterized in that, A bar moving mechanism further includes a tensioning combination, which is arranged below the body side and / or the cap side synchronous belt to adjust the tension of the body side and / or the cap side synchronous belt.
10. The bar group turning and transferring device according to claim 7, wherein, A bar moving mechanism further includes a support plate and a lubricating plate. Among them, the support plate is fixedly installed on the front plate and the rear plate below the body side and / or the cap side synchronous belt to support the body side and / or the cap side synchronous belt. The lubricating plate is fixedly installed on the support plate and is arranged between the support plate and the body side and / or the cap side synchronous belt to enable the body side and / or the cap side synchronous belt to slide thereon.