Flat plate type cap sorter

By designing a flat-panel cover manager, the bottle cap size deviation is screened using centrifugal force and baffle mechanism, the front and back caps are automatically distinguished, and the processing efficiency of the cover manager is improved, and the problem of inefficiency of traditional cover managers when dealing with subtle deviation bottle caps is solved.

CN223162643UActive Publication Date: 2025-07-29JIANGSU JINWANG PACKING SCI TECH CO LTD
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Patent Information

Application Number
CN202422421680.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

When traditional cap handlers deal with bottle caps with slight deviations in upper and lower dimensions, it is difficult to efficiently distinguish the front and back caps, resulting in low overall cap care efficiency.

Method used

A flat-panel cover manager is designed, which uses centrifugal force to swing the bottle cap to the plate, combines the baffle mechanism and the cap removal mechanism to screen the front and reverse caps through the bottle cap size deviation, controls the cap output volume by photoelectric detection, and recovers the reverse cap through the return tube to achieve automatic removal.

Benefits of technology

The efficiency of cap cleaning is improved, ensuring that the bottle caps are fed into the next process in sequence, and the operation efficiency of the production line is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat plate type cap sorter which comprises a cap sorting cylinder body, a rotating disc is installed in the cap sorting cylinder body, the bottom of the rotating disc penetrates through the cap sorting cylinder body to be connected with a driving module, an installation support fixed to the bottom of the cap sorting cylinder body is arranged on the periphery of the driving module, a cap outlet is formed in the side face of the cap sorting cylinder body, and the cap outlet is connected with a cap sorting channel. A wrapping plate is installed on the top, close to the cap outlet, of the cap sorting channel, a cap removing mechanism is arranged in the middle of the cap sorting channel, and a backflow pipe connected with the cap sorting barrel is arranged at the bottom of the cap removing mechanism. Bottle caps are thrown to the wrapping plate of the cap sorter through centrifugal force regardless of the positive and negative directions, reverse caps are removed due to fine deviation of the upper and lower sizes of the bottle caps, the reverse caps return to the cap sorter through the return pipe, positive caps pass through the cap sorter normally, and the cap sorting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lid arranging, in particular to a flat lid arranger. Background Art

[0002] A lid arranger is a commonly used device in the fields of beverage filling and pharmaceutical production. During production, the bottle caps are placed in a turntable and move with the turntable. Under the action of centrifugal force, the bottle caps fall into the cap grooves of the turntable. The bottle caps in the cap grooves move in a circular motion with the turntable and are sequentially sent to the next process. The lid arranger arranges the messy bottle caps and then sends them into the production line so that the production line can install the bottle caps on the bottles.

[0003] The traditional lid arranger removes the reverse caps by blowing air, and it needs to wait until all the bottle caps on the cap conveying channel are right-side-up before continuing to run, which reduces the lid arranging efficiency. Now, for a type of bottle cap with slight differences in upper and lower dimensions, a flat lid arranger is proposed. Summary of the Utility Model

[0004] According to the above technical problems to be solved, a flat lid arranger is provided.

[0005] To achieve the above object, the utility model discloses a flat lid arranger, which includes a lid arranging cylinder body. A turntable is installed inside the lid arranging cylinder body. The bottom of the turntable passes through the lid arranging cylinder body and is connected with a driving module. Installation brackets fixed to the bottom of the lid arranging cylinder body are arranged around the driving module. An outlet for the caps is opened on the side of the lid arranging cylinder body. The outlet for the caps is connected with a lid conveying channel. A wrapping plate is installed at the top of the lid conveying channel close to the outlet for the caps. A cap removing mechanism is arranged in the middle section of the lid conveying channel. A return pipe connected with the lid arranging cylinder body is arranged at the bottom of the cap removing mechanism.

[0006] Furthermore, a horizontal cross bar is installed at the top of the lid arranging cylinder body. At least two groups of baffle mechanisms that are centrosymmetric about the rotation axis of the turntable are arranged on the side of the cross bar.

[0007] Furthermore, the baffle mechanism includes a first bracket fixed to the side of the cross bar. A second bracket is movably connected to the first bracket. A sliding rod is movably installed on the second bracket. A scraping plate is connected to the end of the sliding rod.

[0008] Furthermore, a photoelectric detection switch is installed on the inner side edge of the lid arranging cylinder body directly above the outlet for the caps.

[0009] Furthermore, the cap removing mechanism includes a support section connected with the lid conveying channel. A side baffle is arranged on one side of the support section close to the lid arranging cylinder body. A first stop bar located at the center of the lid conveying channel is arranged above the support section. A second stop bar is arranged on the side of the cap removing mechanism away from the support section. The two ends of the first stop bar and the second stop bar are respectively installed on the lid conveying channel on both sides of the cap removing mechanism through adjusting blocks.

[0010] Further, the width of the support section is smaller than the width of the lid aligning channel, and a downwardly curved buffer section is provided on the lid aligning channel on the side of the lid removing mechanism away from the lid outlet.

[0011] Further, an inverted trapezoidal inlet is provided on the side of the return pipe close to the lid removing mechanism. The side of the return pipe is fixed to the lid aligning cylinder through at least two groups of brackets, and a blowing pipe is connected to the bent section of the return pipe.

[0012] The beneficial effects of the present utility model compared with the prior art: The present utility model discloses a flat lid aligner. The bottle caps are thrown to the wrapping plate of the lid aligner by centrifugal force regardless of their front and back. Due to the slight deviation in the vertical dimensions of the bottle caps, the reverse caps are removed. The reverse caps return to the lid aligner through the return pipe, and the correct caps pass through normally, improving the lid aligning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0015] Figure 2 It is a schematic diagram of the structure of the present utility model from another perspective.

[0016] Figure 3 It is a schematic diagram of the lid removing mechanism of the present utility model.

[0017] Figure 4 It is a schematic diagram A of the scraper mechanism of the present utility model.

[0018] In the figure: 1 is the lid aligning cylinder; 11 is the cross bar; 12 is the baffle mechanism; 121 is the first bracket; 122 is the second bracket; 123 is the sliding rod; 124 is the scraper; 13 is the lid outlet; 2 is the turntable; 3 is the drive module; 4 is the mounting bracket; 5 is the lid aligning channel; 51 is the wrapping plate; 6 is the return pipe; 61 is the blowing pipe; 7 is the lid removing mechanism; 71 is the support section; 72 is the first stop bar; 73 is the second stop bar; 74 is the buffer section; 8 is the photoelectric detection switch. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0020] An embodiment of the present utility model is as shown in Figure 1 and Figure 2As shown in the figure, a turntable 2 is installed inside the lid sorting cylinder 1. The bottom of the turntable 2 passes through the lid sorting cylinder 1 and is connected to a driving module 3. An installation bracket 4 fixed to the bottom of the lid sorting cylinder 1 is arranged around the driving module 3. An outlet opening 13 is provided on the side of the lid sorting cylinder 1. The outlet opening 13 is connected to a lid sorting channel 5. A wrapping plate 51 is installed at the top of the lid sorting channel 5 near the outlet opening 13. A lid rejecting mechanism 7 is arranged in the middle section of the lid sorting channel 5. A return pipe 6 connected to the lid sorting cylinder 1 is arranged at the bottom of the lid rejecting mechanism 7. The structure is simple. It is not necessary to distinguish between the front and reverse lids in the lid sorting channel. The rejection of the reverse lids is realized by setting the width of the support section in the lid rejecting mechanism, which improves the lid sorting efficiency.

[0021] A horizontal cross bar 11 is installed at the top of the lid sorting cylinder 1. At least two groups of baffle mechanisms 12 that are centrosymmetric about the rotation axis of the turntable 2 are arranged on the side of the cross bar 11. The baffle mechanism 12 includes a first bracket 121 fixed to the side of the cross bar 11. A second bracket 122 is movably connected to the first bracket 121. A sliding rod 123 is movably installed on the second bracket 122. A scraping plate 124 is connected to the end of the sliding rod 123. The second bracket is used to adjust the angle of the scraping plate, and the sliding rod is used to adjust the height of the scraping plate to control the height of the bottle caps in the lid sorting cylinder and prevent the bottle caps from stacking and blocking the outlet opening.

[0022] An optoelectronic detection switch 8 is installed on the inner edge of the lid sorting cylinder 1 directly above the outlet opening 13 to control the number of lids discharged.

[0023] The lid rejecting mechanism 7 includes a support section 71 connected to the lid sorting channel 5. A side baffle is arranged on the side of the support section 71 close to the lid sorting cylinder 1. A first stop bar 72 located at the center of the lid sorting channel 5 is arranged above the support section 71. A second stop bar 73 is arranged on the side of the lid rejecting mechanism 7 away from the support section 71. The two ends of the first stop bar 72 and the second stop bar 73 are respectively installed on the lid sorting channel 5 on both sides of the lid rejecting mechanism 7 through adjusting blocks. The front lids pass through normally due to the acting force between the second stop bar and the side baffle, while the reverse lids fall into the lower return pipe for rejection due to the smaller width of the support section.

[0024] The width of the support section 71 is smaller than the width of the lid sorting channel 5. The screening of the front and reverse lids is realized through the width change between the support section and the lid sorting channel. A buffer section 74 that bends downward is arranged on the lid sorting channel 5 on the side of the lid rejecting mechanism 7 away from the outlet opening 13.

[0025] An inverted trapezoidal inlet is arranged on the side of the return pipe 6 close to the lid rejecting mechanism 7. The rejected reverse lids enter the return pipe through the inlet. The side of the return pipe 6 is fixed to the lid sorting cylinder 1 through at least two groups of brackets. The end of the return pipe is connected to the top edge of the lid sorting cylinder to enable the recycling of the bottle caps. A blowing pipe 61 is connected to the bending section of the return pipe 6. By blowing air from the outside into the return pipe, the reverse lids inside are made to re-enter the lid sorting cylinder.

[0026] Working principle of this embodiment: The motor in the driving module rotates to drive the turntable in the cap aligner to rotate. The number of caps in the cap aligner is controlled by photoelectric detection to ensure the cap output quantity. The caps, regardless of their orientation, are thrown to the wrapping plate of the cap aligner by centrifugal force. Due to the slight deviation in the upper and lower dimensions of the caps, the reverse caps are removed. The reverse caps return to the cap aligner through the return pipe, and the correct caps pass through normally.

[0027] The following points need to be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the internal communication of two components, and can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change. Second, in this article, relational terms such as first and second are only used to distinguish one entity from another entity, and do not necessarily require or imply any such actual relationship or order between these entities.

[0028] The above examples are only illustrative examples of the present utility model and do not constitute a limitation on the protection scope of the present utility model. Any design identical or similar to the present utility model belongs to the protection scope of the present utility model.

Claims

1. A flat lid aligner, comprising an aligning lid cylinder body (1), characterized in that, A turntable (2) is installed in the cap sorting cylinder (1), and the bottom of the turntable (2) passes through the cap sorting cylinder (1) and is connected to a driving module (3). The driving module (3) is provided with mounting brackets (4) fixed to the bottom of the cap sorting cylinder (1). A cap outlet (13) is provided on the side of the cap sorting cylinder (1), and the cap outlet (13) is connected to a cap sorting channel (5). A wrapping plate (51) is installed near the top of the cap sorting channel (5) near the cap outlet (13). A cap removal mechanism (7) is provided in the middle of the cap sorting channel (5), and a return pipe (6) connected to the cap sorting cylinder (1) is provided at the bottom of the cap removal mechanism (7).

2. A flat-plate cap sorter according to claim 1, characterized in that: A horizontal crossbar (11) is installed on the top of the cap sorting cylinder (1), and at least two groups of baffle mechanisms (12) are provided on the side of the crossbar (11) and are symmetrical about the rotation axis of the turntable (2).

3. A flat lid aligner according to claim 2, characterized in that, The baffle mechanism (12) comprises a first bracket (121) fixed to the side of the crossbar (11); a second bracket (122) is movably connected to the first bracket (121); a sliding rod (123) is movably mounted on the second bracket (122); and a scraper (124) is connected to the end of the sliding rod (123).

4. A flat lid aligner according to claim 1, wherein, A photoelectric detection switch (8) is installed on the inner edge of the cap disposing cylinder (1) just above the cap outlet (13).

5. A flat lid aligner according to claim 1, characterized in that, The cap removing mechanism (7) comprises a support section (71) connected to the cap sorting channel (5); a side guard is provided on the side of the support section (71) close to the cap sorting cylinder (1); a first gear rod (72) is provided above the support section (71) and located in the center of the cap sorting channel (5); a second gear rod (73) is provided on the side of the cap removing mechanism (7) away from the support section (71); and both ends of the first gear rod (72) and the second gear rod (73) are respectively mounted on the cap sorting channel (5) on both sides of the cap removing mechanism (7) through adjustment blocks.

6. A flat-plate cap sorter according to claim 5, characterized in that: The width of the support section (71) is smaller than the width of the cap sorting channel (5), and a downwardly curved buffer section (74) is provided on the cap sorting channel (5) on the side of the cap removing mechanism (7) away from the cap outlet (13).

7. A flat lid aligner according to claim 1, characterized in that, An inverted trapezoidal inlet is provided on one side of the return pipe (6) close to the cap removing mechanism (7). The side of the return pipe (6) is fixed to the cap sorting cylinder (1) via at least two sets of brackets. The curved section of the return pipe (6) is connected to an air blowing pipe (61).