Automatic powder discharging device

Through the design of the plug-in valve mechanism and switch mechanism, the automatic control of the automatic powder cutting device is realized, and the problems of low manual operation efficiency and difficulty in cleaning powder piles and materials in the prior art are solved, thereby improving the operating efficiency and use effect.

CN223162795UActive Publication Date: 2025-07-29XIAMEN MAIQI IND & TRADE CO LTD
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Patent Information

Application Number
CN202422503997.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-07-29
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the prior art, the powder cutting device has problems such as low manual operation efficiency, high labor intensity, high cost, high safety hazards, easy accumulation of powder, difficult cleaning, high failure rate, and short service life.

Method used

The plug-in valve mechanism and the plug-in valve switch mechanism are adopted. Through the cooperation of the T-type pull-out plate and the guide copper pressure plate, the automatic loading is realized, and the pull-out switch is realized in combination with the cylinder driving, and the unloading control is automatically completed.

Benefits of technology

It realizes automatic cutting, improves operating efficiency, reduces labor intensity and cost, reduces powder accumulation and cleaning difficulty, extends the use cycle, and reduces failure rate and powder loss.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223162795U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic powder blanking device which comprises a blanking barrel, a machine frame, a gate valve mechanism, a gate valve switching mechanism and a blanking hose, the blanking barrel is fixedly arranged on the upper portion of the machine frame, the gate valve mechanism is arranged under a discharge port of the blanking barrel, the gate valve switching mechanism is arranged in the middle of the machine frame, and the blanking hose is connected with the gate valve switching mechanism. The gate valve switching mechanism is located at the bottom of the gate valve mechanism and drives the gate valve mechanism to move, and the discharging hose is fixedly arranged in the center of the bottom of the gate valve switching mechanism and extends upwards. The T-shaped plate is pulled by the switch mechanism to realize automatic control blanking of a pull-out switch, automatic completion is achieved without manual operation, operation efficiency is high, labor intensity is low, labor cost is low, potential safety and health hazards are small, the valve body structure is simpler, powder is not prone to entering the valve body to be accumulated when falling, the powder enters the valve body to be cleaned more easily, the failure rate is low, and the service life is long. The use cost is low, the use effect is good, powder loss is small, the utilization rate is high, and use requirements are effectively met.
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Description

Technical Field

[0001] The utility model belongs to the field of machinery, and particularly relates to an automatic powder unloading device with high automation, simple valve body structure, difficult powder accumulation, easier cleaning of powder entering, long service life, low failure rate, low use cost and good use effect. Background Art

[0002] When the powder enters the press from the barrel, its entry amount needs to be controlled. At present, some methods use manual shoveling to add the powder frequently, and some use ball valves for control. Both methods can achieve certain effects, but there are also major defects. Manual shoveling is inefficient, labor-intensive, labor-costly, and poses a great safety and health hazard. Due to the spherical characteristics of the ball valve, powder can easily enter the valve body and accumulate. It is also difficult to clean after entering the valve body. After the powder accumulates, the ball valve is prone to failure and damage, with a high failure rate and frequent replacement. It has a short service life, high cost, poor use effect, large powder loss, and low utilization rate, and cannot effectively meet the use requirements.

[0003] The technical problem to be solved by the utility model is to provide an automatic powder unloading device which does not require manual operation, has high operating efficiency, low labor intensity, low labor cost, small safety and health risks, simple valve body structure, powder is not easy to enter and cause accumulation, powder entering is easier to clean, has low failure rate, long service life, low use cost, good use effect, small powder loss and high utilization rate, and effectively meets the use requirements. Utility Model Content

[0004] In order to solve the problems of low efficiency, high labor intensity, high labor cost, great safety and health risks of manual shoveling in the above-mentioned prior art, powder easily enters the valve body and accumulates when using the ball valve, is difficult to clean after entering the valve body, the ball valve is prone to failure and damage after powder accumulation, has a high failure rate and requires frequent replacement, has a short service life, is high in cost, has poor use effect, has a large powder loss and low utilization rate, and cannot effectively meet the use requirements, the utility model adopts the following technical solutions:

[0005] The utility model provides an automatic powder unloading device, comprising a unloading barrel, a frame, a gate valve mechanism, a gate valve switch mechanism and a unloading hose, wherein the unloading barrel is fixedly arranged on the upper part of the frame, the gate valve mechanism is arranged directly below the discharge port of the unloading barrel, the gate valve switch mechanism is arranged in the middle part of the frame, the gate valve switch mechanism is located at the bottom of the gate valve mechanism and drives the gate valve mechanism to move, and the unloading hose is fixedly arranged in the middle of the bottom of the gate valve switch mechanism and extends upward.

[0006] Preferably, the slide gate valve mechanism includes a bottom plate, a valve plate, a T-shaped pull plate, two rows of springs, a pair of guiding copper pressing plates and a pressing plate. A material passing hole is formed in the bottom plate, and the material passing hole is docked with the discharge port of an external material barrel. The valve plate is fixedly arranged at the center of the T-shaped pull plate and is located directly below the material passing hole. A jack is arranged at the bottom of one side of the T-shaped pull plate and is matched with the slide gate valve switching mechanism. The pressing plate is arranged at the bottom of the bottom plate. The T-shaped pull plate is located between the bottom plate and the pressing plate. The two rows of springs are respectively arranged in the spring placement holes on both sides of the pressing plate, and the tops are fixedly connected by hanging with the bottoms of the guiding copper pressing plates. The tops of the guiding copper pressing plates are in contact connection with the bottoms of both sides of the T-shaped pull plate.

[0007] Preferably, the slide gate valve switching mechanism includes a fixed seat, a pair of guide rails, a fixed plate, a movable plate, a lifting cylinder, a pair of ejector rods, four guide rods and a translation cylinder. The pair of guide rails are symmetrically arranged on the fixed seat. The two sides of the fixed plate are slidably arranged on the guide rails through sliders. The translation cylinder is fixedly arranged on one side of the fixed seat, and the air rod is connected with the fixed plate. The movable plate is arranged above the fixed plate. The lifting cylinder is arranged on the fixed plate, and the air rod is connected with the movable plate. The pair of ejector rods are arranged on one side of the movable plate and are correspondingly matched with the jacks. The bottoms of the four guide rods are fixedly arranged at the four corners of the fixed plate through guide sleeves, and the tops extend upward through the movable plate.

[0008] The beneficial effects of the present utility model are as follows: The T-shaped plate realizes the automatic control of the pull-type switch for feeding under the pulling of the switching mechanism, automatically completes the operation without manual operation, has high operation efficiency, low labor intensity, low labor cost, small potential safety and health hazards, simpler valve body structure, the powder is not easy to enter the valve body and accumulate, the powder is easier to clean when entering the valve body, low failure rate, long service life, low use cost, good use effect, small powder loss and high utilization rate, effectively meeting the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model.

[0010] Figure 2 It is a schematic diagram of the slide gate valve mechanism in the present utility model.

[0011] Figure 3 It is a schematic diagram of the slide gate valve switching mechanism in the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0012] The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0013] Please refer to Figure 1The hopper 1 is fixed on the upper part of the frame 2, and the hopper 3 is located just below the discharge port 11 of the hopper 1. The hopper 3 is located in the middle of the frame 2. The hopper 3 is located at the bottom of the hopper 3 and drives the hopper 3 to move. The hopper 5 is fixed at the middle of the bottom of the hopper 3 and extends upward. When unloading is not required, the hopper valve mechanism completely blocks the discharge port of the hopper. When unloading is required, the switch mechanism drives the hopper valve mechanism to move to just below the discharge port and ensures that the discharge port, the hopper valve mechanism and the hose are on the same vertical line. In this way, the material in the hopper flows out through the hose, and the unloading control is automatically completed.

[0014] like Figure 2 As shown, the gate valve mechanism 3 includes a bottom plate 31, a valve plate 32, a T-shaped pull-out plate 33, two rows of springs 34, a pair of guide copper pressure plates 35 and a pressure plate 36. The bottom plate 31 is provided with a feeding hole 37, and the feeding hole 37 is docked with the discharge port of the discharge barrel. The valve plate 32 is fixed in the middle of the T-shaped pull-out plate 33 and is located directly below the feeding hole 37. The T-shaped pull-out plate 3 cooperates with the gate valve switching mechanism, and the movement of the T-shaped pull-out plate is driven by the gate valve switching mechanism to realize the discharge control. The gate valve switching mechanism pulls the T-shaped pull-out plate and drives the valve plate to move together. The T-shaped pull-out plate and the valve plate are pulled out, and the powder can fall. The T-shaped pull-out plate and the valve plate are pushed back to their initial position. In the initial state, the powder cannot fall, that is, it is in a closed state. The pressure plate 6 is arranged at the bottom of the base plate 1, and the T-shaped pull-out plate 3 is located between the base plate 1 and the pressure plate 6. The two rows of springs 4 are respectively arranged in the spring placement holes 61 on both sides of the pressure plate 6 and the top is fixedly connected to the bottom of the guide copper pressure plate 5. The top of the guide copper pressure plate 5 is in contact with both sides of the bottom of the T-shaped pull-out plate 3. The valve plate can be pushed upward by the tension of the spring, and the sealing effect is good. The surface of the guide copper pressure plate is relatively soft, and the T-shaped pull-out plate is a hard plate. The T-shaped pull-out plate moves on the guide copper pressure plate when it is pulled back and forth. It is actually soft contact, which causes less wear on the surface of the T-shaped pull-out plate and has a better protection effect.

[0015] like Figure 3As shown in the figure, the plug valve switching mechanism includes a fixed seat 41, a pair of guide rails 42, a fixing plate 43, a movable plate 44, a lifting cylinder 45, a pair of ejector rods 46, four guide rods 47 and a translation cylinder 48. The pair of guide rails are symmetrically arranged on the fixed seat. The two sides of the fixing plate are slidably arranged on the guide rails through sliders. The translation cylinder is fixedly arranged on one side of the fixed seat and its piston rod is connected to the fixing plate. The movable plate is arranged above the fixing plate. The lifting cylinder is arranged on the fixing plate and its piston rod is connected to the movable plate. The pair of ejector rods are arranged on one side of the movable plate and are correspondingly matched with the jacks. The bottoms of the four guide rods are fixedly arranged at the four corners of the fixing plate through guide sleeves, and the tops extend upward through the movable plate. When discharging is required, the lifting cylinder jacks up the movable plate to move upward. At the same time, the ejector rods on the movable plate are inserted into the jacks of the T-shaped pull-out plate, so that the movable plate is connected to the T-shaped pull-out plate. Then the translation cylinder drives the fixing plate to move and drives the movable plate and the T-shaped pull-out plate to move to directly below the discharge port, so that the discharge port, the material passing hole and the hose are on a vertical plumb line, and thus discharging can be carried out. When discharging is completed, the translation cylinder drives the fixing plate to move and drives the movable plate and the T-shaped pull-out plate to move to the initial position. At this time, the discharge port, the material passing hole and the hose are in a staggered state and discharging cannot be carried out. The lifting cylinder drives the movable plate to move to the initial position to separate it from the T-shaped pull-out plate.

[0016] The beneficial effects of the present invention are as follows: The T-shaped plate realizes the automatic control of pull-out type switching for discharging under the pulling of the switching mechanism, automatically completes without manual operation, has high operation efficiency, low labor intensity, low labor cost, small safety and health hazards, simpler valve body structure, the powder is not easy to enter the valve body and accumulate when falling, the powder is easier to clean when entering the valve body, low failure rate, long service life, low use cost, good use effect, small powder loss and high utilization rate, effectively meeting the use requirements.

[0017] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by those of ordinary skill in the art shall be regarded as not departing from the patent scope of the present invention.

Claims

1. An automatic powder feeding device, characterized in that: It includes a blanking bucket (1), a frame (2), a knife gate valve mechanism (3), a knife gate valve switching mechanism (4) and a blanking hose (5). The blanking bucket (1) is fixedly arranged on the upper part of the frame (2). The knife gate valve mechanism (3) is arranged directly below the discharge port (11) of the blanking bucket (1). The knife gate valve switching mechanism (4) is arranged in the middle of the frame (2). The knife gate valve switching mechanism (4) is located at the bottom of the knife gate valve mechanism (3) and drives the knife gate valve mechanism (3) to move. The blanking hose (5) is fixedly arranged at the center of the bottom of the knife gate valve switching mechanism (4) and extends upward.

2. The automatic powder feeding device according to claim 1, characterized in that: The knife gate valve mechanism (3) includes a bottom plate (31), a valve plate (32), a T-shaped pull plate (33), two rows of springs (34), a pair of guiding copper pressing plates (35) and a pressing plate (36). A material passing hole (37) is formed on the bottom plate (31). The material passing hole (37) is docked with the discharge port (11) of the blanking bucket (1). The valve plate (32) is fixedly arranged at the center of the T-shaped pull plate (33) and is located directly below the material passing hole (37). A jack is arranged at the bottom of one side of the T-shaped pull plate (33) and is matched with the knife gate valve switching mechanism (4). The pressing plate (36) is arranged at the bottom of the bottom plate (31). The T-shaped pull plate (33) is located between the bottom plate (31) and the pressing plate (36). The two rows of springs (34) are respectively arranged in the spring placing holes (361) on both sides of the pressing plate (36), and the tops are fixedly connected with the bottoms of the guiding copper pressing plates (35) by hanging. The tops of the guiding copper pressing plates (35) are in contact connection with both sides of the bottom of the T-shaped pull plate (33).

3. The automatic powder feeding device according to claim 1, wherein: The knife gate valve switching mechanism (4) includes a fixed seat (41), a pair of guide rails (42), a fixing plate (43), a movable plate (44), a lifting cylinder (45), a pair of ejector rods (46), four guide rods (47) and a translation cylinder (48). The pair of guide rails (42) are symmetrically arranged on the fixed seat (41). The two sides of the fixing plate (43) are slidably arranged on the guide rails (42) through sliders. The translation cylinder (48) is fixedly arranged on one side of the fixed seat (41), and the air rod is connected with the fixing plate (43). The movable plate (44) is arranged above the fixing plate (43). The lifting cylinder (45) is arranged on the fixing plate (43), and the air rod is connected with the movable plate (44). The pair of ejector rods (46) are arranged on one side of the movable plate (44) and are correspondingly matched with the jacks. The bottoms of the four guide rods (47) are fixedly arranged at the four corners of the fixing plate (43) through guide sleeves (49), and the tops extend upward through the movable plate (44).