Mattress pleating cotton overlock machine

By setting up intermittent drive components and negative pressure adsorption system on the mattress edge locking machine, the continuous loading and unloading of the mattress is achieved, solving the problem of frequent start and stopping in the prior art and improving production efficiency.

CN223163582UActive Publication Date: 2025-07-29GUANGDONG UMANNI FURNITURE CO LTD
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Patent Information

Application Number
CN202421499310.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-07-29
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing mattress edge locking machine needs to start and stop frequently during the edge locking process, resulting in the equipment being unable to work continuously and affecting work efficiency.

Method used

By setting up a placement frame at the top of the rotating shaft and equipped with intermittent drive components and speed reduction drive parts, the intermittent circumferential rotation of the placement frame is achieved, and the negative pressure adsorption hole and the edge lock head are combined to achieve continuous loading and unloading operation of the mattress.

Benefits of technology

It improves the working continuity of the edge locking machine, reduces the machine start-stop frequency, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223163582U_ABST
    Figure CN223163582U_ABST
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Abstract

The utility model relates to the technical field of mattress overlock, in particular to a mattress pleating cotton overlock machine. The device comprises a rack, a rotating shaft is rotatably arranged at the bottom of the rack, the top end of the rotating shaft is connected with a placement seat, an intermittent rotating assembly is arranged at the bottom end of the rotating shaft, a speed reduction driving part in linkage fit with the intermittent rotating assembly is arranged at the bottom of the rack, a negative pressure cavity is formed in the placement seat, and a plurality of adsorption holes evenly distributed along the circumference are formed in the top of the placement seat; and the plurality of adsorption holes are communicated with the negative pressure cavity. The placing frame is arranged at the top end of the rotating shaft, the intermittent driving assembly is arranged at the bottom end of the rotating shaft, meanwhile, the speed reduction driving piece is arranged, the speed reduction driving piece drives the intermittent driving assembly to run slowly, and in the running process, the rotating shaft drives the placing frame to intermittently and circumferentially rotate; and a worker can conveniently carry out discharging and feeding operation on an edge-locked mattress, the machine does not need to be started and stopped frequently, and the continuity in the working process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mattress edge locking, in particular to a mattress pleat edge locking machine. Background Art

[0002] A mattress pleat-locking machine is a machine specifically designed for mattress manufacturing. Mattresses are typically made up of multiple layers of filling material, one of which is the pleat layer. The pleat-locking machine is used to secure this layer to the edge of the mattress to maintain its shape and stability.

[0003] Chinese patent application number CN211227603U discloses a special overlocking machine for circular mattresses. After the motor is turned on, it drives the shaft, rotating the mattress placed on the turntable. A handwheel drives the screw, which then moves the overlocking machine head to the edge of the mattress for overlocking. The turntable of this overlocking machine rotates automatically, reducing labor intensity and improving efficiency. The overlocking machine head has a certain amount of left and right movement along the guide rails, allowing it to accommodate mattresses of different sizes and facilitating ease of use.

[0004] However, the overlocking machine mentioned above needs to stop after the turntable rotates one circle, and then the mattress with the locked edge needs to be loaded and unloaded. After the reloading is completed, the rotating mechanism needs to be started again. The entire overlocking process causes the equipment to be constantly started and stopped, and it cannot work continuously. Utility Model Content

[0005] To address the problems existing in the prior art, a mattress pleating and overlocking machine is proposed. The machine features a placement frame mounted on the top of a rotating shaft, an intermittent drive assembly installed at the bottom of the shaft, and a reduction drive element. The reduction drive element drives the intermittent drive assembly to operate slowly, and the rotating shaft drives the placement frame to intermittently rotate in a circular motion. During these intermittent rotations, workers can conveniently load and unload mattresses with the overlocked edges, eliminating the need for frequent machine starts and stops, thereby improving the continuity of the operating process.

[0006] The utility model proposes a mattress pleating and cotton locking machine, which includes a frame, a rotating shaft is rotatably arranged at the bottom of the frame, a placement seat is connected to the top of the rotating shaft, an intermittent rotating component is arranged at the bottom of the rotating shaft, a deceleration driving member that cooperates with the intermittent rotating component is arranged at the bottom of the frame, a negative pressure chamber is arranged inside the placement seat, a plurality of adsorption holes evenly distributed along the circumference are opened on the top of the placement seat, and the plurality of adsorption holes are all communicated with the negative pressure chamber, a base is arranged at one end of the top of the frame, a locking head is arranged at the bottom of the base, and a position adjustment component connected to the base is arranged on the frame.

[0007] Preferably, a negative pressure pump is installed on the periphery of the placement seat, the air inlet of the negative pressure pump is communicated with the negative pressure chamber, and the air outlet is communicated with the outside world.

[0008] Preferably, the intermittent drive assembly includes a gear, a strip plate, a connecting shaft, a special-shaped disk and a shift post. The gear is installed at the bottom end of the rotating shaft, the lower end face of the gear is connected to the strip plate, the connecting shaft is rotatably arranged at the bottom of the frame through a bearing, the bottom end of the connecting shaft is connected to the special-shaped disk, one side of the special-shaped disk is provided with a ring-shaped row of teeth, and the eccentric part of the lower end face of the special-shaped disk is connected to a shift post close to one end of the ring-shaped row of teeth.

[0009] Preferably, an inner groove is provided on one side of the gear, one end of the strip plate extends to the bottom of the inner groove, and the inner groove cooperates with the arc surface of the special-shaped disk away from the outer side of the annular row of teeth.

[0010] Preferably, the deceleration drive component includes a drive motor, a pulley a, a pulley b and a conveyor belt. The drive motor is installed at the bottom of the frame, the output end of the drive motor is connected to the pulley a, the pulley b is installed in the middle of the connecting shaft, and the conveyor belt is connected between the pulley b and the pulley a. The diameter of the pulley b is larger than the diameter of the pulley a.

[0011] Preferably, the position adjustment assembly includes a screw, a nut pair and a handle. A strip groove is opened on the frame, a screw is rotatably arranged in the strip groove, a nut pair is threadedly connected to the screw and slidably arranged with the strip groove, the nut pair is connected to the bottom of the machine base, and one end of the screw passes through the frame and is connected to the handle.

[0012] Compared with the existing technology, the utility model has the following beneficial technical effects: by arranging the placement frame at the top of the rotating shaft, an intermittent drive component is arranged at the bottom of the rotating shaft, and a reduction drive component is arranged at the same time, the intermittent drive component is driven to run slowly by the reduction drive component, and the placement frame is driven to rotate intermittently in a circular motion through the rotating shaft during operation. During the rotation intermittent process, it is convenient for the staff to unload and load the mattress with the locked edge, and there is no need to frequently start and stop the machine, which improves the continuity of the working process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of a mattress pleating and edge-locking machine of the utility model;

[0014] Figure 2 for Figure 1 A schematic diagram of a partial side view structure of ;

[0015] Figure 3 for Figure 1 Schematic diagram of the bottom structure of the rack.

[0016] Figure numerals: 1. Frame; 2. Rotating shaft; 3. Placement seat; 4. Adsorption hole; 5. Machine base; 6. Locking head; 7. Negative pressure pump; 8. Gear; 9. Strip plate; 10. Connecting shaft; 11. Special-shaped disk; 12. Shifting column; 13. Annular gear; 14. Inner groove; 15. Driving motor; 16. Pulley a; 17. Pulley b; 18. Conveyor belt; 19. Screw; 20. Nut pair; 21. Handle. DETAILED DESCRIPTION

[0017] Example 1

[0018] like Figures 1-3 As shown, the utility model proposes a mattress pleat cotton locking machine, including a frame 1, a rotating shaft 2 is rotatably provided at the bottom of the frame 1, a placement seat 3 is connected to the top of the rotating shaft 2, an intermittent rotation component is provided at the bottom of the rotating shaft 2, a deceleration drive member that cooperates with the intermittent rotation component is provided at the bottom of the frame 1, a negative pressure chamber is provided inside the placement seat 3, a plurality of adsorption holes 4 evenly distributed along the circumference are opened on the top of the placement seat 3, and the plurality of adsorption holes 4 are all communicated with the negative pressure chamber, a base 5 is provided at one end of the top of the frame 1, a locking head 6 is provided at the bottom of the base 5, and a position adjustment component connected to the base 5 is provided on the frame 1.

[0019] Furthermore, a negative pressure pump 7 is installed on the periphery of the placement seat 3. The air inlet of the negative pressure pump 7 is connected to the negative pressure chamber, and the air outlet is connected to the outside world. The negative pressure chamber is formed with negative pressure by the negative pressure pump 7, and the adsorption hole 4 is used to adsorb the mattress to be locked on the placement seat 3 to avoid its position shifting during the rotation process, thereby improving the overall locking effect.

[0020] Among them, the intermittent drive assembly includes a gear 8, a strip plate 9, a connecting shaft 10, a special-shaped disk 11 and a shift post 12. The gear 8 is installed at the bottom end of the rotating shaft 2. The lower end face of the gear 8 is connected to the strip plate 9. The connecting shaft 10 is rotatably arranged at the bottom of the frame 1 through a bearing. The bottom end of the connecting shaft 10 is connected to the special-shaped disk 11. A ring-shaped gear row 13 is provided on one side of the special-shaped disk 11. The eccentric part of the lower end face of the special-shaped disk 11 is connected to the shift post 12 close to one end of the ring-shaped gear row 13.

[0021] Furthermore, an inner groove 14 is provided on one side of the gear 8, and one end of the strip plate 9 extends to the bottom of the inner groove 14. The inner groove 14 cooperates with the arc surface of the special-shaped disk 11 away from the outer side of the annular tooth row 13. Through the cooperation of the inner groove 14, the special-shaped disk 11 limits the position of the gear 8 during rotation to prevent it from rotating.

[0022] Among them, the speed reduction driving member includes a driving motor 15, a pulley a 16, a pulley b 17 and a conveyor belt 18. The driving motor 15 is installed at the bottom of the frame 1. The output end of the driving motor 15 is connected with the pulley a 16. The pulley b 17 is installed in the middle of the connecting shaft 10. A conveyor belt 18 is drivingly connected between the pulley b 17 and the pulley a 16. The diameter of the pulley b 17 is larger than that of the pulley a 16.

[0023] The working principle of the present utility model is as follows: During use, the mattress to be edge-locked is placed on the placing seat 3. The driving motor 15 is started. The driving motor 15 drives the pulley a 16 to rotate. During the rotation of the pulley a 16, the pulley b 17 is driven to rotate synchronously and equidistantly through the conveyor belt 18, thereby driving the connecting shaft 10 to rotate at a reduced speed. The connecting shaft 10 drives the special-shaped disk 11 below it to rotate synchronously. When the special-shaped disk 11 rotates to the side where its annular row of teeth 13 is close to the gear 8, during the rotation, the dial post 12 pushes the strip-shaped plate 9, so that the strip-shaped plate 9 drives the gear 8 and the rotating shaft 2 to rotate synchronously. When the gear 8 rotates to a certain angle, the tooth block on its outer side is in an engaged state with the annular row of teeth 13. At this time, the special-shaped disk 11 drives the gear 8 to rotate. When the gear 8 drives the placing disk to rotate one week through the rotating shaft 2, the inner groove 14 on its outer side fits with the arc surface of the special-shaped disk 11 again, that is, the placing disk stops rotating. During the overall processing process, the placing disk can drive the mattress on it to perform intermittent circular motion. During the circular motion, the edge-locking head 6 performs edge-locking operation on it.

[0024] Embodiment 2

[0025] As Figures 1-3 shown, a mattress quilting and edge-locking machine proposed by the present utility model, on the basis of the above embodiment, this embodiment also discloses in detail the specific components of the position adjusting assembly, which includes a screw rod 19, a nut pair 20 and a handle 21. A strip-shaped groove is opened on the frame 1. The screw rod 19 is rotatably arranged in the strip-shaped groove. The nut pair 20 which is in threaded connection with the screw rod 19 is slidably arranged in the strip-shaped groove. The nut pair 20 is connected to the bottom of the machine base 5. One end of the screw rod 19 passes through the frame 1 and is connected with the handle 21.

[0026] In this embodiment, by rotating the handle 21 to drive the screw rod 19 to rotate, during the rotation of the screw rod 19, the nut pair 20 is driven to move in the strip-shaped groove, thereby driving the machine base 5 and the edge-locking head 6 to change positions, which can be applicable to mattresses with different circumferential sizes.

[0027] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited thereto. Various changes can be made without departing from the spirit of the present utility model within the scope of knowledge possessed by those skilled in the art.

Claims

1. A mattress quilting and edge binding machine, characterized in that, The invention comprises a frame (1), a rotating shaft (2) is rotatably provided at the bottom of the frame (1), a placement seat (3) is connected to the top of the rotating shaft (2), an intermittent rotation component is provided at the bottom of the rotating shaft (2), a deceleration driving member that is linked to the intermittent rotation component is provided at the bottom of the frame (1), a negative pressure chamber is provided inside the placement seat (3), a plurality of adsorption holes (4) uniformly distributed along the circumference are provided at the top of the placement seat (3), and the plurality of adsorption holes (4) are all communicated with the negative pressure chamber, a base (5) is provided at one end of the top of the frame (1), a locking head (6) is provided at the bottom of the base (5), and a position adjustment component connected to the base (5) is provided on the frame (1).

2. The mattress quilting and edge-locking machine according to claim 1, wherein A negative pressure pump (7) is installed on the periphery of the placement seat (3), an air inlet of the negative pressure pump (7) is communicated with the negative pressure cavity, and an air outlet is communicated with the outside world.

3. The mattress quilting and edging machine according to claim 1, characterized in that, The intermittent drive assembly comprises a gear (8), a strip plate (9), a connecting shaft (10), a special-shaped disc (11) and a shifting post (12), wherein the gear (8) is mounted on the bottom end of the rotating shaft (2), the lower end surface of the gear (8) is connected to the strip plate (9), the connecting shaft (10) is rotatably arranged at the bottom of the frame (1) through a bearing, the bottom end of the connecting shaft (10) is connected to the special-shaped disc (11), one side of the special-shaped disc (11) is provided with an annular row of teeth (13), and the shifting post (12) close to one end of the annular row of teeth (13) is connected to the eccentric portion of the lower end surface of the special-shaped disc (11).

4. The mattress quilting and edge-locking machine according to claim 3, characterized in that, An inner groove (14) is provided on one side of the gear (8), one end of the strip plate (9) extends below the inner groove (14), and the inner groove (14) cooperates with the arc surface of the special-shaped disk (11) away from the outer side of the annular row of teeth (13).

5. The mattress quilting and edge-binding machine according to claim 3, characterized in that, The deceleration drive component comprises a driving motor (15), a pulley a (16), a pulley b (17) and a conveyor belt (18). The driving motor (15) is installed at the bottom of the frame (1). The output end of the driving motor (15) is connected with the pulley a (16). The pulley b (17) is installed in the middle of the connecting shaft (10). The conveyor belt (18) is connected between the pulley b (17) and the pulley a (16). The diameter of the pulley b (17) is larger than the diameter of the pulley a (16).

6. The mattress quilting and edge binding machine according to claim 1, wherein, The position adjustment component comprises a screw rod (19), a nut pair (20) and a handle (21); a bar groove is provided on the frame (1); a screw rod (19) is rotatably arranged in the bar groove; a nut pair (20) is threadedly connected to the screw rod (19) and is slidably arranged with the bar groove; the nut pair (20) is connected to the bottom of the machine base (5); one end of the screw rod (19) passes through the frame (1) and is connected to the handle (21).

Citation Information

Patent Citations

  • Special overlock sewing machine for circular mattress

    CN211227603U