Environment-friendly energy-saving zinc powder furnace

The design of an environmentally friendly and energy-saving zinc powder furnace with air pressure controlled by electric heating and voltage regulator solves the problems of insufficient heating time and blockage of discharge port, realizes automatic collection of zinc powder and easy-to-clean discharge port, and improves the environmentally friendly and energy-saving performance of the zinc powder furnace.

CN223165927UActive Publication Date: 2025-07-29JIANGSU SHENLONG ZINC IND
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Patent Information

Application Number
CN202422413563.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing zinc powder furnaces have problems such as insufficient heat during heating, and the zinc powder is prone to stick to the discharge port during collection, causing blockage, affecting the operation of the device.

Method used

The electric heating method is adopted, combined with the voltage regulator to control the air pressure, a condenser is used to cool the zinc steam, and the zinc powder is sent into the discharge tank through the chassis. The heating pipe is designed to fully enclose to solve the problem of uneven heat, and the discharge port is easy to clean and not easily blocked.

Benefits of technology

The environmentally friendly and energy-saving heating process is realized, and zinc steam leakage is avoided. The zinc powder is automatically collected and the discharge port is easy to clean and not easily blocked, which improves the operating efficiency and reliability of the device.

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Abstract

The utility model discloses an environment-friendly energy-saving zinc powder furnace which comprises a reaction cylinder, the top end of the reaction cylinder is fixedly connected with a refrigerant water inlet, the bottom end of the refrigerant water inlet is fixedly connected with a condensation pipe, one side of the condensation pipe is fixedly connected with a T-shaped pipe, one side of the T-shaped pipe is fixedly connected with a steam pipe opening, and the other side of the T-shaped pipe is fixedly connected with a steam pipe. A supporting cylinder is arranged at the bottom end of the steam pipe opening, a base plate is arranged at the bottom end of the supporting cylinder, a rotating disc is fixedly connected to one side of the base plate, and a discharging groove is fixedly connected to one side of the rotating disc. Through the structure, the heating pipe adopts electric heating, the energy-saving and environment-friendly requirements are met, after the pressure stabilizer controls the air pressure, reacted zinc steam cannot leak from the steam pipe orifice and falls into the turntable to rotate out after being cooled by the condensing pipe, the design is more environment-friendly and energy-saving, the heating pipe is fully surrounded, the problem of uneven heating is solved, and the service life of the heating pipe is prolonged. According to the zinc powder collecting device, the zinc powder is automatically collected, and the discharging port is easy to clean and not prone to being blocked.
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Description

Technical Field

[0001] The utility model relates to the technical field of zinc powder furnaces, and particularly relates to an environment-friendly and energy-saving zinc powder furnace. Background Art

[0002] The production of zinc powder requires certain chemical reactions. After heating, zinc vapor is generated, and the condensed particles are the finished zinc powder product. Zinc powder furnaces are closely related to fuels such as coal. However, in today's era of technological progress, we need a more environment-friendly heating method. Therefore, we need an environment-friendly and energy-saving zinc powder furnace.

[0003] The heating of the environment-friendly and energy-saving zinc powder furnace is prone to insufficient heating time due to insufficient heat. Moreover, when collecting powdered metal, it is easy to stick to the discharge port due to high temperature, and the discharge port is prone to blockage, which has a negative impact on the entire device. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an environment-friendly and energy-saving zinc powder furnace. The heating tube uses electric heating, which meets the requirements of energy conservation and environmental protection. After the voltage stabilizer controls the air pressure, the reacted zinc vapor will not leak from the steam pipe orifice. After being cooled by the condensing tube, it falls into the turntable and is rotated out. This design is more environment-friendly and energy-saving, and the heating tube is fully enclosed, solving the problem of uneven heating. The chassis rotates to send the zinc powder into the discharge chute and is sent out along the discharge chute. The zinc powder of this device is automatically collected, and the discharge port is easy to clean and not prone to blockage.

[0005] In order to achieve the above purpose, an environment-friendly and energy-saving zinc powder furnace is provided, including a reaction cylinder. The top end of the reaction cylinder is fixedly connected with a refrigerant water inlet. The bottom end of the refrigerant water inlet is fixedly connected with a condensing tube. One side of the condensing tube is fixedly connected with a T-shaped tube. One side of the T-shaped tube is fixedly connected with a steam pipe orifice. The bottom end of the steam pipe orifice is provided with a support cylinder. The bottom end of the support cylinder is provided with a chassis. One side of the chassis is fixedly connected with a turntable. One side of the turntable is fixedly connected with a discharge chute.

[0006] According to the described environment-friendly and energy-saving zinc powder furnace, one side of the reaction cylinder is fixedly connected with an observation port. One side of the observation port is fixedly connected with a high-temperature glass. One side of the high-temperature glass is fixedly connected with a suction cup.

[0007] According to the described environment-friendly and energy-saving zinc powder furnace, one side of the reaction cylinder is fixedly connected with a refrigerant water outlet. One side of the reaction cylinder is fixedly connected with a feeding port.

[0008] According to the described environment-friendly and energy-saving zinc powder furnace, one side of the T-shaped tube is fixedly connected with a constant pressure tube. One side of the constant pressure tube is fixedly connected with a barometer. One side of the constant pressure tube is fixedly connected with a voltage stabilizer.

[0009] According to the described environmentally friendly and energy-saving zinc powder furnace, a heating pipe is arranged inside the support cylinder, and a heating nut is fixedly connected to one side of the heating pipe.

[0010] According to the described environmentally friendly and energy-saving zinc powder furnace, a rotating shaft is fixedly connected to the bottom end of the chassis, and a motor is fixedly connected to the bottom end of the rotating shaft.

[0011] According to the described environmentally friendly and energy-saving zinc powder furnace, a baffle is fixedly connected to one side of the discharge chute, and a handle is fixedly connected to one side of the baffle.

[0012] According to the described environmentally friendly and energy-saving zinc powder furnace, a discharge cylinder is fixedly connected to the bottom end of the reaction cylinder, and a discharge port is fixedly connected to one side of the discharge cylinder.

[0013] Beneficial effects:

[0014] 1. A support cylinder is arranged inside the reaction cylinder. A heating pipe is fixedly connected inside the support cylinder. A steam pipe orifice is arranged at the top end of the support cylinder. A constant pressure pipe is fixedly connected to one side of the steam pipe orifice. A barometer and a voltage stabilizer are fixedly connected to one side of the constant pressure pipe. The heating pipe uses electric heating, meeting the requirements of energy conservation and environmental protection. After the voltage stabilizer controls the air pressure, the zinc vapor after the reaction will not leak from the steam pipe orifice. After being cooled by the condenser tube, it falls onto the turntable and is rotated out. This design is more environmentally friendly and energy-saving, and the heating pipe is fully enclosed, solving the problem of uneven heating.

[0015] 2. A chassis is fixedly connected to the bottom end of the discharge cylinder. The chassis is fixedly connected with a turntable. A rotating shaft is fixedly connected to the center of the turntable. A discharge chute is fixedly connected to one side of the turntable. After the zinc vapor is condensed, it falls onto the chassis. The chassis rotates to send the zinc powder into the discharge chute and is sent out along the discharge chute. The zinc powder of this device is automatically collected, and the discharge port is easy to clean and not easy to block.

[0016] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0017] The present utility model will be further described below in conjunction with the drawings and embodiments;

[0018] Figure 1 is a three-dimensional view of an environmentally friendly and energy-saving zinc powder furnace proposed by the present utility model;

[0019] Figure 2 is a cross-sectional view of an environmentally friendly and energy-saving zinc powder furnace proposed by the present utility model;

[0020] Figure 3 is proposed by the present utility model Figure 1 the structural schematic diagram at A in;

[0021] Figure 4This is a three-dimensional view of the discharge tray of an environmentally friendly and energy-saving zinc powder furnace proposed by the present utility model.

[0022] Legend:

[0023] 1. Reaction cylinder; 2. Refrigerant water outlet; 3. Feed inlet; 4. Discharge outlet; 5. T-shaped pipe; 6. Refrigerant water inlet; 7. Condensing pipe; 8. Voltage stabilizer; 9. Barometer; 10. Chassis; 11. Rotating shaft; 12. Motor; 13. Support cylinder; 14. Heating pipe; 15. Heating nut; 16. Turntable; 17. Discharge chute; 18. Baffle; 19. Handle; 20. Discharge cylinder; 21. High-temperature glass; 22. Observation port; 23. Suction cup; 24. Constant pressure pipe; 25. Steam pipe opening. Specific implementation manners

[0024] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it should not be construed as a limitation on the protection scope of the present utility model.

[0025] Referring to Figures 1-4 , an environmentally friendly and energy-saving zinc powder furnace according to an embodiment of the present utility model includes a reaction cylinder 1. The production of zinc powder is carried out inside the reaction cylinder 1, and each component is also installed on the reaction cylinder 1. A refrigerant water inlet 6 is fixedly connected to the top end of the reaction cylinder 1. A condensing pipe 7 is fixedly connected to the bottom end of the refrigerant water inlet 6. The refrigerant water inlet 6 can add cold water to the condensing pipe 7. A T-shaped pipe 5 is fixedly connected to one side of the condensing pipe 7. The T-shaped pipe 5 connects the various pipes inside the device. A steam pipe opening 25 is fixedly connected to one side of the T-shaped pipe 5. The steam pipe opening 25 is resistant to high temperatures and can prevent being melted by zinc vapor. A support cylinder 13 is arranged at the bottom end of the steam pipe opening 25. The support cylinder 13 is installed and fixed with a heating pipe 14. A chassis 10 is arranged at the bottom end of the support cylinder 13. The chassis 10 is a fixing device for the entire discharge tray of the device. The entire discharge tray is fixedly connected to the discharge cylinder 20 by the chassis 10. A turntable 16 is fixedly connected to one side of the chassis 10. The turntable 16 is used for storing zinc powder. A discharge chute 17 is fixedly connected to one side of the turntable 16. The discharge chute 17 provides a discharge channel for the zinc powder.

[0026] An observation port 22 is fixedly connected to one side of the reaction cylinder 1. A high-temperature glass 21 is fixedly connected to one side of the observation port 22. A suction cup 23 is fixedly connected to one side of the high-temperature glass 21. The suction cup 23 fixes the high-temperature glass 21 outside the observation port 22, and the reaction process of the device is observed through the observation port 22.

[0027] A refrigerant water outlet 2 is fixedly connected to one side of the reaction cylinder 1. The refrigerant water outlet 2 is used for discharging the cold water after heat exchange. A feed inlet 3 is fixedly connected to one side of the reaction cylinder 1. The feed inlet 3 can be connected to a feeding device to facilitate feeding.

[0028] One side of the T-shaped tube 5 is fixedly connected with a constant pressure tube 24 which is used to discharge and absorb gas. One side of the constant pressure tube 24 is fixedly connected with a barometer 9 which is used to measure the air pressure and issue an instruction to the voltage stabilizer 8. One side of the constant pressure tube 24 is fixedly connected with a voltage stabilizer 8 which can be used to evacuate the device to a vacuum or stabilize the air pressure.

[0029] A heating tube 14 is arranged inside the support cylinder 13. One side of the heating tube 14 is fixedly connected with a heating nut 15. Both the heating tube 14 and the heating nut 15 are used for heating. The heating nut 15 can be heated by electricity, and the heating tube 14 heats the raw material through the support cylinder 13.

[0030] The bottom end of the chassis 10 is fixedly connected with a rotating shaft 11. The bottom end of the rotating shaft 11 is fixedly connected with a motor 12. The motor 12 drives the rotating shaft 11, and the rotating shaft 11 can drive the turntable 16.

[0031] One side of the discharge chute 17 is fixedly connected with a baffle 18. One side of the baffle 18 is fixedly connected with a handle 19. When the zinc powder is blocked, the handle 19 can be pushed to drive the baffle 18 to push out the zinc powder stuck in the discharge chute 17.

[0032] The bottom end of the reaction cylinder 1 is fixedly connected with a discharge cylinder 20. Devices such as the chassis 10 are fixedly connected inside the discharge cylinder 20. One side of the discharge cylinder 20 is fixedly connected with a discharge port 4, and the discharge port 4 fixedly connects the discharge chute 17 to the discharge cylinder 20.

[0033] Working principle: Bring the zinc raw stone to one side of the device, connect the feeding device to the feeding port 3, pour in the zinc raw stone, and the raw stone enters the support cylinder 13 through the steam pipe orifice 25 via the T-shaped pipe 5. Inside the support cylinder 13, there is a fixed heating pipe 14. The heating pipe 14 heats up, and is coordinated with the constant pressure pipe 24 and the voltage stabilizer 8, and the evacuation device. Heating is more thorough under the vacuum device. The raw stone and other added raw materials undergo a chemical reaction. Cold water is added to the refrigerant water inlet 6. When the zinc vapor encounters the cold water in the condenser tube 7, it condenses. The zinc powder generated after condensation falls into the chassis 10. The rotating shaft 11 fixedly connected to the bottom end of the chassis 10 is driven by the motor 12 to rotate. The rotation of the chassis 10 drives the zinc powder. On one side of the chassis 10, there is a fixedly connected turntable 16. The turntable 16 is used to store the zinc powder. On one side of the turntable 16, there is a fixedly connected discharge chute 17. The discharge chute 17 provides a discharge channel for the zinc powder. The zinc powder hits the periphery of the chassis 10 and is discharged along the discharge chute 17. The collection of the zinc powder can be assisted by controlling the baffle 18 through the handle 19. And during the reaction process of the device, the progress of the reaction can be observed through the high-temperature glass 21. When condensing, cold water is added from the refrigerant water inlet 6 and discharged from the refrigerant water outlet 2. After the reaction is completed, start the voltage stabilizer 8 again to stabilize the air pressure inside the device, start the motor 12, and the zinc powder is discharged from the discharge port 4. After collecting the zinc powder, turn off the device. When cleaning the device, open the reaction cylinder 1 and clean the discharge cylinder 20. Thus, the whole reaction ends.

[0034] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can also be made without departing from the purpose of the present invention.

Claims

1. An environmentally friendly and energy-saving zinc powder furnace, comprising a reaction cylinder (1), characterized in that: The top of the reaction cylinder (1) is fixedly connected with a refrigerant water inlet (6). The bottom end of the refrigerant water inlet (6) is fixedly connected with a condensing pipe (7). One side of the condensing pipe (7) is fixedly connected with a T-shaped pipe (5). One side of the T-shaped pipe (5) is fixedly connected with a steam pipe opening (25). The bottom end of the steam pipe opening (25) is provided with a support cylinder (13). The bottom end of the support cylinder (13) is provided with a chassis (10). One side of the chassis (10) is fixedly connected with a turntable (16). One side of the turntable (16) is fixedly connected with a discharge chute (17).

2. An environmentally friendly and energy-saving zinc powder furnace according to claim 1, characterized in that, One side of the reaction cylinder (1) is fixedly connected with an observation port (22). One side of the observation port (22) is fixedly connected with a high-temperature glass (21). One side of the high-temperature glass (21) is fixedly connected with a suction cup (23).

3. An environmentally friendly and energy-saving zinc powder furnace according to claim 1, characterized in that, One side of the reaction cylinder (1) is fixedly connected with a refrigerant water outlet (2). One side of the reaction cylinder (1) is fixedly connected with a feed inlet (3).

4. An environmentally friendly and energy-saving zinc powder furnace according to claim 1, characterized in that, One side of the T-shaped pipe (5) is fixedly connected with a constant pressure pipe (24). One side of the constant pressure pipe (24) is fixedly connected with a barometer (9). One side of the constant pressure pipe (24) is fixedly connected with a voltage stabilizer (8).

5. An environmentally friendly and energy-saving zinc powder furnace according to claim 1, characterized in that, A heating pipe (14) is arranged inside the support cylinder (13). One side of the heating pipe (14) is fixedly connected with a heating nut (15).

6. The environmentally friendly and energy-saving zinc powder furnace according to claim 1, characterized in that, The bottom end of the chassis (10) is fixedly connected with a rotating shaft (11). The bottom end of the rotating shaft (11) is fixedly connected with a motor (12).

7. An environmentally friendly and energy-saving zinc powder furnace according to claim 1, characterized in that, One side of the discharge chute (17) is fixedly connected with a baffle (18). One side of the baffle (18) is fixedly connected with a handle (19).

8. An environmentally friendly and energy-saving zinc powder furnace according to claim 1, characterized in that, The bottom end of the reaction cylinder (1) is fixedly connected with a discharge cylinder (20). One side of the discharge cylinder (20) is fixedly connected with a discharge port (4).