Universal combined test fixture
Through a modular design and a combined test fixture with sliding power-on components, the cumbersome problem of replacing the existing remote control test fixtures is solved, and fast adaptation and efficient testing are achieved.
Patent Information
- Application Number
- CN202422056263.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing remote control test fixture needs to remove the fake battery and connectors when changing the model, which increases the workload, extends the replacement time and increases maintenance costs.
A general combination test fixture is designed, using modular tool plates and sliding power-on components. The height and position of the tool plates are adjusted through the adjustment mechanism to quickly adapt to the battery compartment of different models of remote controls.
It realizes rapid replacement, reduces replacement time and maintenance costs, and improves the testing efficiency of remote control.
Smart Images

Figure CN223166788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of remote control test fixtures, in particular to a universal combined test fixture. Background Art
[0002] During remote control production, ensuring product functionality and reliability is crucial. To this end, manufacturers typically use dedicated test equipment to perform a series of functional tests on remote controls. These tests verify various functions of the remote control, such as signal transmission and button response, to ensure that its performance in actual use meets design requirements.
[0003] Traditional testing methods typically involve using a test fixture, onto which the remote control is placed and powered up for subsequent functional testing. However, existing technologies have several limitations. Specifically, traditional test fixtures are often equipped with built-in dummy batteries that simulate the operating conditions of real batteries, allowing the test equipment to power on the remote control.
[0004] The problem is that when the test model needs to be replaced, the operator must remove the dummy battery and the air pipes and cables connected to it. This not only increases the workload of disassembly and assembly, prolongs the changeover time, but also increases tooling costs. In addition, frequent disassembly and assembly processes may cause damage to the dummy battery and its connectors, further increasing maintenance costs and downtime.
[0005] Therefore, in order to improve production efficiency and reduce costs, we propose a universal combined test fixture. Utility Model Content
[0006] The purpose of the utility model is to solve the shortcomings of the prior art, such as the need to disassemble the dummy battery and the air pipes and cables connected thereto, which makes replacement inconvenient, and to propose a universal combined test fixture.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] Design a universal combined test fixture, including:
[0009] a support base with a bottom plate connected to the upper end;
[0010] A power-on assembly and a jig plate are provided above the base plate, and the power-on assembly is slidably connected above the base plate;
[0011] At least one workstation slot for placing a remote control is provided on the end surface of the jig plate, wherein an adjustment mechanism is provided between the jig plate and the bottom plate, and the adjustment mechanism is used to adjust the height and front and rear position of the jig plate.
[0012] Furthermore, the adjusting mechanism includes two guiding plates fixed to the upper end of the base plate, and transverse grooves are formed on the end faces of the guiding plates;
[0013] Wherein, the side of the jig plate is slidably connected to the transverse groove through a connecting member.
[0014] Furthermore, a locking member is threadedly connected to the side of the connecting member. A part of the locking member slides in the transverse groove, and the end abuts against the guiding plate.
[0015] Furthermore, a longitudinal groove is formed on the end face of the connecting member, and a locking member for fastening the connecting member and the jig plate is arranged in the longitudinal groove.
[0016] Furthermore, a positioning opening is formed on the side of the jig plate, and the connecting member is placed in the positioning opening.
[0017] Furthermore, there are four positioning openings and the connecting members are both distributed in a matrix.
[0018] Furthermore, the power-on assembly includes a mounting base, and a plurality of dummy batteries are mounted on the upper end of the mounting base. Every two dummy batteries form a group and are used to supply power to a remote controller.
[0019] Furthermore, an avoidance opening is also formed on the end face of the mounting base. A plurality of connecting holes are formed on the upper side of the mounting base, and adjusting waist holes are formed on the bases of the dummy batteries.
[0020] Furthermore, fixing members are threadedly connected to both sides of the mounting base. A part of the fixing members slides in the transverse groove, and the ends abut against the guiding plates.
[0021] Furthermore, a bracket is also fixed above the base plate, and a plurality of sensors are mounted on the bracket. The plurality of sensors correspond to the plurality of station slots one by one
[0022] A general combined test jig proposed by the present utility model has the beneficial effects that: in the present utility model, through modular design, the jig plate can be replaced according to different remote controller models. At the same time, for adaptation to different models, the height and front-back position of the jig plate can be adjusted through the adjusting mechanism to meet the adaptation between the front-back position and height of the battery compartment and the power-on assembly. In addition, the power-on assembly also adopts a sliding design, further expanding the range of adjustment and adaptation. Only by designing and manufacturing jig plates suitable for different models of remote controllers can rapid model change be achieved, and rapid model change for most common infrared remote controller products can be made universal, improving the test efficiency of remote controllers. Description of the Drawings
[0023] Figure 1It is a three-dimensional diagram of the utility model;
[0024] Figure 2 This is a schematic diagram of the jig plate structure of the present utility model;
[0025] Figure 3 This is a schematic diagram of the power-on component structure of the utility model.
[0026] In the figure: 1. Base plate; 11. Bracket; 12. Sensor; 2. Support base; 3. Power-on assembly; 31. Mounting seat; 32. Dummy battery; 33. Avoidance port; 34. Connecting hole; 35. Adjustment waist hole; 36. Fixing piece; 4. Jig plate; 41. Work station slot; 42. Positioning port; 5. Adjustment mechanism; 51. Guide plate; 52. Horizontal slot; 53. Connecting piece; 54. Longitudinal slot. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0028] Reference Figure 1-3 This is an embodiment of the present invention, which discloses a universal combined test fixture. The test fixture includes a support base 2 with a bottom plate 1 connected to the upper end. The support base 2 is moved laterally on the test equipment by a drive assembly. When the entire fixture is moved out, it is convenient to load and unload the remote control. When it is moved in, the test device performs function tests such as keystrokes.
[0029] A power-on assembly 3 and a jig plate 4 are provided above the base plate 1 , and the power-on assembly 3 is slidably connected to the top of the base plate 1 ;
[0030] At least one workstation slot 41 for placing a remote control is provided on the end surface of the jig plate 4 , wherein an adjustment mechanism 5 is provided between the jig plate 4 and the base plate 1 , and the adjustment mechanism 5 is used to adjust the height and front and rear position of the jig plate 4 .
[0031] In some embodiments, the adjustment mechanism 5 of the present invention includes two guide plates 51 fixed to the upper end of the base plate 1. The two guide plates 51 are arranged horizontally, and a transverse groove 52 is formed on the end surface of the guide plates 51.
[0032] The side of the jig plate 4 is slidably connected to the transverse groove 52 via a connecting piece 53 .
[0033] Specifically, the side thread connection of the connecting member 53 described in this embodiment is connected with a locking member. The locking member described in this embodiment is set as a bolt. Of course, a threaded hole for connecting the bolt should be provided on the end face of the connecting member 53. Part of the locking member slides in the transverse groove 52, and the end part contacts the guide plate 51. In a further embodiment, the connecting member 53 described in the utility model is a rectangular block. During specific installation, the position of the entire jig plate 4 can be adjusted by the locking position of the locking member to achieve the adaptation of the battery compartment position of different models of remote controls to the upper power component 3 below.
[0034] On the basis of the above embodiment, in the utility model, a longitudinal groove 54 is opened on the end face of the connecting member 53, and a locking member for fastening the connecting member 53 and the jig plate 4 is provided in the longitudinal groove 54. Of course, the locking member described in this embodiment is also set as a bolt. The purpose of designing the longitudinal groove 54 is to adjust the height of the jig plate 4, so as to meet the depth adjustment of the battery compartment of different models of remote controllers, and ensure that the power-on component 3 can penetrate into the battery compartment and power the remote control.
[0035] It should be noted that, in order to improve the connection stability between the jig plate 4 and the connecting member 53, a positioning port 42 is opened on the side of the jig plate 4 in this embodiment, and the connecting member 53 is placed in the positioning port 42. Through the design of the positioning port 42, when the jig plate 4 is installed, it can be engaged and positioned with the connecting member 53, thereby improving the convenience of assembly positioning. In addition, in a preferred embodiment, the positioning ports 42 and the connecting member 53 in the present utility model are distributed in a matrix. There are four.
[0036] Preferably, the power-on component 3 in this embodiment includes a mounting base 31, and a plurality of dummy batteries 32 are installed at the upper end of the mounting base 31, with two dummy batteries 32 forming a group for powering a remote control. The specific structure of the dummy battery 32 is a prior art, and specific reference may be made to a remote control automatic power-on detection tooling disclosed in Chinese patent announcement No. "CN210376547U", which realizes connection with the positive and negative poles inside the battery compartment by pneumatically controlling the electric shock extension and retraction.
[0037] In addition, an avoidance opening 33 is provided on the end face of the mounting seat 31, and the avoidance opening 33 is used to avoid the air path interface of the dummy battery 32. A plurality of connecting holes 34 are provided on the upper side of the mounting seat 31, and an adjusting waist hole 35 is provided on the base of the dummy battery 32. Specifically, the adjusting waist hole 35 described in this embodiment is connected and fixed to the connecting hole 34 by a bolt, and the connecting hole 34 is set as a threaded hole. The design of the adjusting waist hole 35 can realize fine-tuning of the position of the dummy battery 32 to meet the adaptation accuracy with the battery compartment position during transfer.
[0038] Of course, in order to lock and fix the position of the mounting base 31, fixing members 36 are threadedly connected to both sides of the mounting base 31 in this embodiment. A part of the fixing member 36 slides in the transverse groove 52, and the end abuts against the guide plate 51. In this embodiment, the fixing member 36 is also provided as a bolt member, and is fixedly connected to the side of the mounting base 31 by threading the bolt member to fix the position of the mounting base 31.
[0039] In addition, a bracket 11 is fixedly installed above the bottom plate 1 in the present utility model. A plurality of sensors 12 are installed on the bracket 11. The plurality of sensors 12 correspond to the plurality of station slots 41 one by one. The sensors 12 provided can be used to detect whether there is a remote control in the current station slot 41. The sensors 12 can be set as photoelectric sensors. In addition, through holes for the sensors 12 to detect should be provided in the station slot 41. Of course, the sensors 12 should be electrically connected to an external control unit.
[0040] In summary, in the present utility model, by adopting a modular design, the jig plate 4 can be replaced according to different remote control models. At the same time, for adaptation to different models, the height and front-back position of the jig plate 4 can be adjusted through the adjusting mechanism 5 to meet the adaptation between the front-back position and height of its battery compartment and the power-on component 3. In addition, the power-on component 3 also adopts a sliding design, further expanding the range of adjustment and adaptation. Only by designing and manufacturing the jig plate 4 suitable for different models of remote controls can rapid model change be achieved, and rapid model change of most common infrared remote control products can be made universal, improving the test efficiency of remote controls.
[0041] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A general combined test fixture, characterized in that, Including: A support base (2) with a bottom plate (1) connected to its upper end; Above the bottom plate (1), there is an upper power supply component (3) and a jig plate (4). The upper power supply component (3) is slidably connected above the bottom plate (1); On the end face of the jig plate (4), there is at least one station groove (41) for placing a remote control. An adjusting mechanism (5) is provided between the jig plate (4) and the bottom plate (1), and the adjusting mechanism (5) is used to adjust the height and front-back position of the jig plate (4).
2. The general combined test fixture according to claim 1, wherein: The adjusting mechanism (5) includes two guiding plates (51) fixed to the upper end of the bottom plate (1). A transverse groove (52) is provided on the end face of the guiding plate (51); Among them, the side of the jig plate (4) is slidably connected to the transverse groove (52) through a connecting member (53).
3. The general combined test fixture according to claim 2, characterized in that: A locking member is threadedly connected to the side of the connecting member (53). Part of the locking member slides in the transverse groove (52), and the end abuts against the guiding plate (51).
4. A general combined test fixture according to claim 2 or 3, characterized in that: A longitudinal groove (54) is provided on the end face of the connecting member (53), and a locking member for fastening the connecting member (53) and the jig plate (4) is provided in the longitudinal groove (54).
5. The universal combined test fixture according to claim 4, wherein: A positioning opening (42) is provided on the side of the jig plate (4), and the connecting member (53) is placed in the positioning opening (42).
6. The universal combined test fixture according to claim 5, wherein: Both the positioning opening (42) and the connecting member (53) are distributed in a matrix of four.
7. The general combined test fixture according to claim 2, characterized in that: The upper power supply component (3) includes a mounting base (31). A plurality of dummy batteries (32) are mounted on the upper end of the mounting base (31). Every two dummy batteries (32) form a group and are used to supply power to a remote control.
8. A general combined test fixture according to claim 7, characterized in that: An avoidance opening (33) is further provided on the end face of the mounting base (31). A plurality of connecting holes (34) are provided on the upper side of the mounting base (31). An adjusting slotted hole (35) is provided on the base of the dummy battery (32).
9. A general combined test fixture according to claim 7, characterized in that: Fixing members (36) are threadedly connected to both sides of the mounting base (31). Part of the fixing member (36) slides in the transverse groove (52), and the end abuts against the guiding plate (51).
10. A general combined test fixture according to claim 1, characterized in that: A bracket (11) is further fixed above the bottom plate (1). A plurality of sensors (12) are mounted on the bracket (11), and the plurality of sensors (12) correspond to the plurality of station grooves (41) one by one.
Citation Information
Patent Citations
Automatic power-on detection tool for remote controller
CN210376547U