Blanking device of flour paste for baking
Through the inverted U-shaped feed pipe and linear drive mechanism combined with ultrasonic sensor control, the problem of bubble formation in the slurry in the storage barrel is solved, and the delicate structure and good taste of baked products are achieved.
Patent Information
- Application Number
- CN202422517387.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-17
AI Technical Summary
In the prior art, bubbles form during the process of dough flowing from the premix cylinder into the storage barrel, causing dough in the storage barrel to self-ferment, affecting the structure and taste of baked products.
The inverted U-shaped feed pipe and linear driving mechanism are used, combined with ultrasonic sensors and controllers, and the surface slurry liquid surface is detected in real time and the up and down movement of the feed pipe is controlled to reduce the drop between the surface slurry and the storage barrel, reduce air resistance, and avoid bubble formation.
It effectively reduces bubbles in the dough, ensures that the structure of baked products is delicate, and improves the edible taste.
Smart Images

Figure CN223169039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slurry storage equipment, and particularly relates to a blanking device for baking slurry. Background Art
[0002] The slurry for baking is usually made by mixing flour, sugar, eggs, fat, leavening agent, liquid and other flavor components in a certain order, and then pouring them into a premixing tank and stirring evenly. Then, the slurry made in the premixing tank is pumped into a storage bucket through a pumping pump and a flexible pipeline (such as a rubber hose). The suction port of the pumping pump is connected to the discharge port of the premixing tank, the discharge port of the pumping pump is connected to the flexible pipeline, and the discharge end of the flexible pipeline extends to the bucket opening at the top of the storage bucket. Under the action of the pumping pump, the slurry contained in the premixing tank flows into the storage bucket from the discharge end of the flexible pipeline.
[0003] Due to the production process, the slurry after stirring in the storage bucket usually needs to be stored in the storage bucket for one hour before baking. Since there is a certain drop between the discharge end of the flexible pipeline and the bottom of the storage bucket, when the slurry falls from the discharge end of the flexible pipeline into the storage bucket, the slurry will be affected by air resistance, thus forming many small bubbles, increasing the air content in the slurry in the storage bucket, causing the slurry to undergo self-fermentation, and resulting in a rough tissue structure and poor taste of the baked product. <![CDATA[
[0004] ]]In view of this, the inventor of the present invention has conducted in-depth research on the above problems, and thus this case has emerged. Summary of the Utility Model
[0005] The utility model provides a blanking device for baking slurry, aiming to solve the problems that when the existing slurry flows from the premixing tank into the storage bucket, more air-containing bubbles will be formed, causing self-fermentation of the slurry in the storage bucket, resulting in a rough tissue structure and poor taste of the baked product, etc.
[0006] To solve the above technical problems, the utility model adopts the following technical solutions:
[0007] 14. The method of claim 13 wherein the plurality of control members are arranged on a line extending along the length of the drawer so as to move the drawer upward and downward relative to the drawer. The plurality of control members are arranged on a line extending along the length of the drawer so as to move the drawer upward and downward relative to the drawer. The plurality of control members are arranged on a line extending along the length of the drawer so as to move the drawer upward and downward relative to the drawer.
[0008] Furthermore, the above-mentioned linear drive mechanism includes a mounting plate fixedly connected to the storage barrel, and a motor and a mounting seat are respectively provided at both ends of the above-mentioned mounting plate. A screw rod is provided between the above-mentioned motor and the above-mentioned mounting seat, one end of the above-mentioned screw rod is connected to the output shaft of the above-mentioned motor through a coupling, and the other end is connected to the above-mentioned mounting seat, and a slider is screwed on the screw rod, and the side of the above-mentioned slider facing away from the mounting plate is fixedly connected to a clamping member for fixing the above-mentioned first vertical part.
[0009] Furthermore, the above-mentioned clamping member is a clamping hoop.
[0010] Furthermore, a barrel cover is installed on the top of the above-mentioned storage barrel, and the above-mentioned barrel cover includes a first barrel cover fixedly connected to the top of the storage barrel and a second barrel cover hinged to the above-mentioned first barrel cover. The above-mentioned first barrel cover is provided with a makeshift groove for the above-mentioned second vertical part to pass through, and the top surface of the above-mentioned second barrel cover is provided with a handle.
[0011] Furthermore, a discharge pipe communicating with the interior of the material storage barrel is provided on a side of the material storage barrel opposite to the linear drive mechanism.
[0012] Furthermore, there is a distance between the end of the second vertical portion and the bottom surface of the material storage barrel.
[0013] Furthermore, the storage barrel is round or square.
[0014] From the above description of the structure of the utility model, it can be seen that the utility model has the following advantages:
[0015] First, the utility model is provided with an inverted U-shaped feeding pipe on the outer side wall of the storage barrel and a linear driving mechanism arranged vertically and capable of driving the feeding pipe to move up and down in the storage barrel. The end of the second vertical part of the feeding pipe located inside the storage barrel is provided with an ultrasonic sensor for detecting the distance between the inner surface pulp liquid level in the storage barrel and the end of the second vertical part. The outer side wall of the storage barrel is also provided with a controller for being electrically connected to the ultrasonic sensor and the linear driving mechanism and capable of controlling them. When the distance between the inner surface pulp liquid level in the storage barrel and the end of the second vertical part detected by the ultrasonic sensor reaches a preset value, the ultrasonic sensor transmits a signal to the controller, and then the linear driving mechanism can be controlled by the controller to slowly raise the feeding pipe, thereby reducing the drop between the surface pulp and the inner surface pulp in the storage barrel, greatly reducing the air resistance received by the surface pulp, and thus not forming air-containing bubbles, avoiding the situation that the air content in the inner surface pulp of the storage barrel increases and causing self-fermentation of the surface pulp, making the tissue structure of the baked product delicate and greatly improving the edible taste.
[0016] Second, the barrel cover of the utility model includes a first barrel cover fixedly connected to the top of the storage barrel and a second barrel cover hinged to the first barrel cover. The top surface of the second barrel cover is provided with a handle. By providing the first barrel cover and the second barrel cover, not only can the dust falling into the storage barrel be reduced, but when the storage barrel needs to be cleaned and maintained, the second barrel cover can be conveniently opened by pulling the handle. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a partial cross-sectional view of the utility model.
[0019] Figure 3 It is a top view of the utility model.
[0020] Reference numerals: 10 - storage barrel; 101 - discharge pipe; 11 - barrel cover; 111 - first barrel cover; 1111 - relief groove; 112 - second barrel cover; 1121 - handle; 21 - mounting plate; 22 - motor; 23 - mounting seat; 24 - lead screw; 241 - slider; 25 - clamping member; 30 - feeding pipe; 31 - first vertical part; 311 - feed inlet; 32 - second vertical part; 321 - discharge outlet; 33 - horizontal part; 40 - ultrasonic sensor; 50 - controller. Detailed Description of the Invention
[0021] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Refer to Figures 1 to 3, A feeding device for baking batter, including a storage barrel 10. The top of the storage barrel 10 is open, and an accommodating space for holding the batter is recessed inside. The storage barrel 10 can be circular or square, and is preferably circular in this embodiment. One side of the storage barrel 10 is provided with an inverted U-shaped feeding pipe 30 and a linear driving mechanism arranged vertically and capable of driving the feeding pipe 30 to move up and down in the storage barrel 10. In this embodiment, the inside of the feeding pipe 30 is hollow, and the feeding pipe 30 includes a first vertical part 31 and a second vertical part 32. The first vertical part 31 and the second vertical part 32 are parallel to each other and have a gap therebetween. A transverse part 33 is connected between the same ends of the first vertical part 31 and the second vertical part 32. The first vertical part 31 is arranged outside the storage barrel 10 and fixedly connected to the linear driving mechanism, and a feeding port 311 for connecting with a flexible pipe is opened at the end of the first vertical part 31. The second vertical part 32 is located inside the storage barrel 10, and a discharge port 321 for discharging the batter is provided at the end of the second vertical part 32. Moreover, an ultrasonic sensor 40 for detecting the distance between the batter liquid level in the storage barrel 10 and the end of the second vertical part 32 is fixedly connected to the outer side wall of the end of the second vertical part 32. The ultrasonic sensor 40 is arranged at a position close to the end of the second vertical part 32. A controller 50 (such as a PLC controller or an industrial computer) electrically connected to the ultrasonic sensor 40 and the linear driving mechanism and capable of controlling them is further provided on the outer side wall of the storage barrel 10.
[0023] During application, when the batter flows out from the discharge port 321 of the second vertical part 32 of the feeding pipe 30 into the storage barrel 10, the ultrasonic sensor 40 starts to detect the height of the batter liquid level in the storage barrel 10. When it reaches a preset value, a signal is sent to the controller 50, and the controller 50 controls the linear driving mechanism to drive the feeding pipe 30 to slowly move upward. After reaching a certain distance, it stops. When the ultrasonic sensor 40 detects again that the height of the batter liquid level in the storage barrel 10 reaches the preset value, a signal is transmitted to the controller 50 again, and the controller 50 controls the linear driving mechanism again, repeating the cycle until the storage barrel 10 is filled with batter. Since the drop between the batter flowing in and the batter in the storage barrel 10 is constantly within a small range during the whole process, the air resistance received by the batter will also be reduced, so that air-containing bubbles will not be formed, avoiding the situation that the air content in the batter in the storage barrel 10 increases and causes the batter to undergo self-fermentation, making the tissue structure of the baked product delicate and greatly improving the edible taste.
[0024] Refer to Figures 1 to 3, a barrel cover 11 is also installed on the top of the storage barrel 10, and the barrel cover 11 includes a first barrel cover 111 fixedly connected to the top of the storage barrel 10 and a second barrel cover 112 hinged to the first barrel cover 111, wherein the first barrel cover 111 is provided with a makeshift groove 1111 for the above-mentioned second vertical portion 32 to pass through, and the top surface of the second barrel cover 112 is provided with a handle 1121. Through such a setting, dust in the workshop during daily production can be prevented from falling into the storage barrel 10, and the second barrel cover 112 can be easily opened through the handle 1121 to clean the storage barrel 10; there is a distance between the end of the second vertical portion 32 and the bottom surface of the storage barrel 10, and the distance is approximately one tenth of the height of the storage barrel 10; the storage barrel 10 is also provided with a discharge pipe 101 connected to the interior of the storage barrel 10 on the side opposite to the linear drive mechanism, and the discharge pipe 101 is used to transport the dough in the storage barrel 10 to subsequent baking equipment for baking.
[0025] Reference Figures 1 to 3 The linear drive mechanism includes a mounting plate 21 fixedly connected to the storage barrel 10, and a motor 22 and a mounting seat 23 are fixedly provided at both ends of the mounting plate 21. A screw rod 24 is provided between the motor 22 and the mounting seat 23, and one end of the screw rod 24 is connected to the output shaft of the motor 22 through a coupling, and the other end is connected to the mounting seat 23, and a slider 241 is screwed on the screw rod 24, and the side of the slider 241 facing away from the mounting plate 21 is fixedly connected to a clamping member 25 for fixing the above-mentioned first vertical portion 31. In this embodiment, the clamping member 25 is a clamping hoop. Of course, the clamping member 25 can also be fixedly connected to the first vertical portion 31 of the feed pipe 30 by welding the slider 241 to the bracket.
[0026] The utility model provides an inverted U-shaped feeding pipe 30 and a vertically arranged linear driving mechanism on the outer side wall of the storage barrel 10, which can drive the feeding pipe 30 to move up and down in the storage barrel 10. The end of the second vertical portion 32 of the feeding pipe 30 located inside the storage barrel 10 is also provided with an ultrasonic sensor 40 for detecting the distance between the slurry surface inside the storage barrel 10 and the end of the second vertical portion 32. The outer side wall of the storage barrel 10 is also provided with a controller 50 for electrically connecting with the ultrasonic sensor 40 and the linear driving mechanism and controlling them. When the ultrasonic sensor 40 detects that the slurry surface inside the storage barrel 10 is After the distance between the dough and the end of the second vertical portion 32 reaches a preset value, the ultrasonic sensor 40 transmits a signal to the controller 50, which can then control the linear drive mechanism through the controller 50 to slowly rise the feed pipe 30, thereby reducing the height difference between the dough flowing out of the discharge port 321 of the feed pipe 30 and the dough in the storage barrel 10, so that the air resistance to the dough is greatly reduced, so that bubbles containing air will not be formed, thereby avoiding the increase in the air content of the dough in the storage barrel 10 and the self-fermentation of the dough, so that the baked product has a delicate structure and greatly improves the taste.
[0027] The above are only the specific embodiments of the present utility model, but the design concept of the present utility model is not limited thereto. Any non-substantive modification made to the present utility model using this concept shall fall within the scope of infringement of the protection scope of the present utility model.
Claims
1. A feeding device for baking batter, comprising a storage barrel for storing batter, characterized in that: One side of the material storage barrel is provided with an inverted U-shaped material delivery pipe and a linear drive mechanism which is arranged vertically and can drive the material delivery pipe to move up and down in the material storage barrel. The material delivery pipe includes a first vertical portion and a second vertical portion, the first vertical portion and the second vertical portion are parallel to each other and have a gap, and a horizontal portion is connected between the same end of the first vertical portion and the second vertical portion. The first vertical portion is located outside the material storage barrel and is fixedly connected to the linear drive mechanism, and the end of the first vertical portion is provided with a material feed port for connecting to a flexible pipe, the second vertical portion is located inside the material storage barrel, and the end of the second vertical portion is provided with a material discharge port for discharging noodle paste, the outer side wall of the end of the second vertical portion is also fixedly connected to an ultrasonic sensor for detecting the distance between the noodle paste surface in the storage barrel and the end of the second vertical portion, and the outer side wall of the storage barrel is also provided with a controller which is electrically connected to the ultrasonic sensor and the linear drive mechanism and can control them.
2. The blanking device for baking pulp according to claim 1, characterized in that: The linear drive mechanism includes a mounting plate fixedly connected to the storage barrel, a motor and a mounting seat are respectively provided at both ends of the mounting plate, a screw rod is provided between the motor and the mounting seat, one end of the screw rod is connected to the output shaft of the motor through a coupling, and the other end is connected to the mounting seat, and a slider is screwed on the screw rod, and a clamping member for fixing the first vertical part is fixedly connected to the side of the slider facing away from the mounting plate.
3. The blanking device for the baking batter according to claim 2, characterized in that: The holding piece is a holding hoop.
4. The blanking device for baking batter according to claim 1, characterized in that: A barrel cover is also installed on the top of the storage barrel, and the barrel cover includes a first barrel cover fixedly connected to the top of the storage barrel and a second barrel cover hinged to the first barrel cover. The first barrel cover is provided with a makeshift groove for the second vertical part to pass through, and the top surface of the second barrel cover is provided with a handle.
5. The blanking device for baking batter according to claim 1, characterized in that: A discharge pipe communicating with the interior of the material storage barrel is further provided on a side of the material storage barrel that is away from the linear drive mechanism.
6. The blanking device for baking batter according to claim 1, wherein: There is a distance between the end of the second vertical portion and the bottom surface of the material storage barrel.
7. The blanking device for the baking batter according to claim 1, characterized in that: The storage barrel is round or square.