Temperature-adjustable withering trough for tea processing
By introducing a conical cover plate and drying box into the withering tank, air volume and temperature are controlled, the problems of hot air diffusion and temperature fluctuations are solved, uniform withering and efficient production of tea are achieved, and the quality and safety of tea are improved.
Patent Information
- Application Number
- CN202422490592.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing withering trough lacks an upper cover, which leads to hot air diffusion and temperature fluctuations, affecting the uniformity and quality of tea withering.
A withering tank with a conical cover is designed, combining a drying box and a hot air duct, and the air volume and temperature are controlled through the valve to form a stable microenvironment. The drying wheel and electric heater are used to accelerate moisture evaporation, and the thermal energy utilization and temperature uniformity are improved.
It achieves uniform withering of tea, shortens processing time, improves production efficiency, ensures consistency of the aroma and taste of tea, reduces mold growth, and improves the quality and safety of tea.
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Figure CN223169079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a withering trough for tea processing with adjustable temperature. Background Technique
[0002] A withering trough for tea processing with adjustable temperature can accurately control the temperature during the withering process, ensure uniform withering of tea leaves, enhance aroma and quality, shorten the processing time, and save energy. By adjusting the temperature, it can meet the processing requirements of different types of tea leaves, improving production efficiency and consistency.
[0003] The existing withering trough is not provided with an upper cover plate, resulting in the hot air directly diffusing into the air after passing through the tea leaves, reducing the utilization rate of heat energy. Moreover, without an upper cover plate, the temperature change in the external environment will affect the temperature inside the withering trough, causing large fluctuations in the internal temperature of the withering trough.
[0004] Large fluctuations in the internal temperature of the withering trough will lead to uneven withering of tea leaves, affecting the color, aroma and taste of the tea leaves, and may cause some tea leaves to be over-withered or under-withered, thus reducing the overall quality of the tea leaves. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a withering trough for tea processing with adjustable temperature to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: A withering trough for tea processing with adjustable temperature, comprising: a workbench, the inner surface of the workbench is fixedly connected with a withering pool, the bottom of the withering pool is fixedly connected with a conical hopper, the bottom of the conical hopper is fixedly connected with a hot air pipeline, the outer surface of the hot air pipeline is fixedly connected with a drying box, the outer surface of the drying box is fixedly connected with an air inlet pipe, the withering pool is provided with a conical cover plate through a hinge, the top of the conical cover plate is fixedly connected with a connecting hose, the connecting hose is fixedly connected to the outer surface of the air inlet pipe, a one-way valve is arranged on one side of the connecting hose close to the air inlet pipe, and a valve is arranged on one side of the air inlet pipe close to the drying box;
[0007] An air drying mechanism is arranged inside the drying box. After the conical cover plate is closed, the heat inside is not easy to dissipate, forming a relatively stable microenvironment, so that the tea leaves are heated more evenly during the withering process, which is beneficial to the uniform withering of the tea leaves.
[0008] As a preferred embodiment, the drying mechanism includes a drying wheel. A rotating shaft is fixedly installed on the inner surface of the drying wheel. The rotating shaft is movably embedded in the inner surface of the drying box. On both sides of the rotating shaft close to the drying wheel, partition plates are movably sleeved. The two partition plates are fixedly connected to the inner wall of the drying box. Two first electric heaters are fixedly connected to the inner wall of the drying box. A plurality of air guide pipes are fixedly connected to the outer surface of the drying box. A power mechanism is fixedly installed on the outer surface of the rotating shaft. The hot drying air can accelerate the evaporation of moisture in the tea leaves, improve the withering speed, shorten the withering time, and enhance the production efficiency.
[0009] As a preferred embodiment, the two partition plates divide the drying box into two equal parts. One is the drying area near the air inlet pipe, and the other is the heating area containing the first electric heater. The partition plates can separate the drying area and the heating area to avoid mutual influence between the two areas.
[0010] As a preferred embodiment, the power mechanism includes a motor. The motor is fixedly installed on the outer surface of the rotating shaft. The motor is arranged on the outer surface of the hot air duct. The motor can provide power for the rotating shaft.
[0011] As a preferred embodiment, a plurality of pores are evenly formed on the outer surface of the drying wheel. Silica gel is filled in the plurality of pores. The silica gel can absorb moisture in the air to dry the air.
[0012] As a preferred embodiment, a connecting plate is fixedly connected to the top of the drying box. The connecting plate is fixedly connected to the bottom of the workbench. A handle is fixedly connected to the outer surface of the conical cover plate. The handle can facilitate the opening of the conical cover plate.
[0013] As a preferred embodiment, a plurality of air inlet holes are formed at the bottom of the withering tank. A second electric heater is fixedly connected to the inner surface of the hot air duct. The second electric heater can heat the dried air.
[0014] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0015] 1. The present utility model can control the air volume through a valve, enabling more precise temperature regulation, ensuring that the temperature in the withering trough is more uniform and stable. At the same time, the hot air that has done work is conveyed into the air inlet pipe to increase the initial temperature of the air, improving the utilization rate of thermal energy. Meanwhile, after the conical cover plate is closed, the internal heat is not easily dissipated, forming a relatively stable microenvironment, so that the tea leaves are heated more evenly during the withering process, which is beneficial to the uniform withering of the tea leaves.
[0016] 2. The utility model utilizes dry hot air to accelerate the evaporation of moisture in tea leaves, improve the withering speed, shorten the withering time, and enhance the production efficiency. At the same time, the dry hot air creates a dry environment for tea leaf withering. The dry environment can reduce the chance of mold growth and prevent the tea leaves from mildewing and deteriorating during the withering process, ensuring the safety and hygienic quality of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the main structure of a temperature-adjustable withering trough for tea processing provided by the utility model;
[0018] Figure 2 Schematic diagram of the position structure of the drying box of a temperature-adjustable withering trough for tea processing provided by the utility model;
[0019] Figure 3 Schematic diagram of the conical cover plate structure of a temperature-adjustable withering trough for tea processing provided by the utility model;
[0020] Figure 4 Schematic diagram of the position structure of the air inlet hole of a temperature-adjustable withering trough for tea processing provided by the utility model;
[0021] Figure 5 Schematic diagram of the position structure of the handle of a temperature-adjustable withering trough for tea processing provided by the utility model;
[0022] Figure 6 For a temperature-adjustable withering trough for tea processing provided by the utility model Figure 5 Enlarged structure diagram at position A.
[0023] LEGEND DESCRIPTION:
[0024] 1, Workbench; 2, Withering pool; 3, Conical cover plate; 4, Conical hopper; 5, Hot air pipeline; 6, Drying box; 7, Air inlet pipe; 8, Valve; 9, Check valve; 10, Connecting hose; 11, Air inlet hole; 12, Electric heater II; 13, Rotating shaft; 14, Partition board; 15, Motor; 16, Drying wheel; 17, Electric heater I; 18, Air guide pipe; 19, Connecting plate; 20, Handle. DETAILED IMPLEMENTATION MANNER
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1-6 , the present utility model provides a technical solution: a withering trough for tea processing with adjustable temperature, including: a workbench 1, the inner surface of the workbench 1 is fixedly connected with a withering pool 2, the bottom of the withering pool 2 is fixedly connected with a conical hopper 4, the bottom of the conical hopper 4 is fixedly connected with a hot air pipeline 5, the outer surface of the hot air pipeline 5 is fixedly connected with a drying box 6, the outer surface of the drying box 6 is fixedly connected with an air inlet pipe 7, the withering pool 2 is provided with a conical cover plate 3 through a hinge, the top of the conical cover plate 3 is fixedly connected with a connecting hose 10, the connecting hose 10 is fixedly connected to the outer surface of the air inlet pipe 7, a check valve 9 is arranged on one side of the connecting hose 10 close to the air inlet pipe 7, and a valve 8 is arranged on one side of the air inlet pipe 7 close to the drying box 6;
[0027] An air drying mechanism is arranged inside the drying box 6. After the conical cover plate 3 is closed, the heat inside is not easy to dissipate, forming a relatively stable microenvironment, so that the tea is heated more evenly during the withering process, which is beneficial to the uniform withering of the tea. At the same time, the hot air that has done work is transported into the air inlet pipe 7, increasing the initial temperature of the air and improving the utilization rate of thermal energy.
[0028] As Figures 1-6 shown, the drying mechanism includes a drying wheel 16, the inner surface of the drying wheel 16 is fixedly installed with a rotating shaft 13, the rotating shaft 13 is movably embedded in the inner surface of the drying box 6, both sides of the rotating shaft 13 close to the drying wheel 16 are movably sleeved with partition plates 14, the two partition plates 14 are fixedly connected to the inner wall of the drying box 6, two electric heaters I 17 are fixedly connected to the inner wall of the drying box 6, a plurality of air guide pipes 18 are fixedly connected to the outer surface of the drying box 6, a power mechanism is fixedly installed on the outer surface of the rotating shaft 13, and the dried hot air can accelerate the evaporation of water in the tea, improve the withering speed, shorten the withering time, and improve the production efficiency. At the same time, the dried hot air creates a dry environment for tea withering. The dry environment can reduce the chance of mold growth and prevent the tea from mildewing and deteriorating during the withering process, ensuring the safety and hygienic quality of the tea.
[0029] As Figures 1-6 shown, the two partition plates 14 divide the drying box 6 into two equal parts on average. One is the drying area close to the air inlet pipe 7, and the other is the heating area containing the electric heaters I 17. The partition plates 14 can separate the drying area and the heating area to avoid the mutual influence of the two areas and affect the stable operation of the equipment.
[0030] As Figures 1-6 shown, the power mechanism includes a motor 15, the motor 15 is fixedly installed on the outer surface of the rotating shaft 13, the motor 15 is arranged on the outer surface of the hot air pipeline 5, and the motor 15 can provide power for the rotating shaft 13 to make the rotating shaft 13 rotate.
[0031] As Figures 1-6As shown, a plurality of pores are evenly formed on the outer surface of the drying wheel 16, and silica gel is filled inside the pores. The silica gel can absorb moisture in the air to dry the air and provide dry air for the equipment.
[0032] As Figures 1-6 shown, a connecting plate 19 is fixedly connected to the top of the drying box 6, and the connecting plate 19 is fixedly connected to the bottom of the workbench 1. A handle 20 is fixedly connected to the outer surface of the conical cover plate 3. The handle 20 can facilitate the opening of the conical cover plate 3 for the convenience of users.
[0033] As Figures 1-6 shown, a plurality of air inlets 11 are formed at the bottom of the withering tank 2. An electric heater II 12 is fixedly connected to the inner surface of the hot air duct 5. The electric heater II 12 can heat the dry air to provide dry hot air for the equipment.
[0034] Working principle: This equipment is a withering trough for tea processing with adjustable temperature. The connecting plate 19 can fix the drying box 6, the workbench 1 can support the withering tank 2, and the valve 8 is driven by a motor and can freely control the opening degree of the valve 8. When in use, the conical cover plate 3 is opened by using the handle 20, then the tea leaves are introduced into the withering tank 2 and the conical cover plate 3 is covered, and then the electric heater II 12 is powered on to make the electric heater II 12 release heat.
[0035] Then the motor 15 is started. The motor 15 drives the rotating shaft 13 inside the partition plate 14 to rotate through the output shaft. The rotating shaft 13 drives the drying wheel 16 to rotate. Then the valve 8 is opened, and the air inlet pipe 7 is connected to the outlet pipe of the induced draft fan. The induced draft fan is started to make the air enter the air inlet pipe 7, and then the air enters the drying box 6. The silica gel in the pores on the drying wheel 16 can absorb moisture in the air to dry the air. The silica gel that has absorbed moisture will rotate to the heating area as the drying wheel 16 rotates. The power supply of the electric heater I 17 is turned on, and the electric heater I 17 releases heat to heat the silica gel that has absorbed moisture, so that the water in the silica gel is separated out and forms steam. The steam will be discharged through the air guide pipe 18, so that the silica gel can absorb moisture in the air again.
[0036] The dry air enters the hot air duct 5, takes away the heat released by the electric heater II 12, and the heated dry air then enters the conical hopper 4, and then enters the inside of the withering tank 2 through the air inlets 11 to heat the tea leaves and provide heat for the withering of the tea leaves. The hot air that has heated the tea leaves enters the inside of the conical cover plate 3, then enters the inside of the connecting hose 10, and finally returns to the air inlet pipe 7 through the one-way valve 9. The hot air preliminarily heats the unheated air, improves the initial temperature of the air, and improves the utilization rate of thermal energy.
[0037] The above are only the preferred embodiments of the present utility model, and do not limit the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims
1. An withering trough for tea processing with adjustable temperature, comprising: Workbench (1), characterized in that: an withering pool (2) is fixedly connected to the inner surface of the workbench (1), a conical hopper (4) is fixedly connected to the bottom of the withering pool (2), a hot air duct (5) is fixedly connected to the bottom of the conical hopper (4), a drying box (6) is fixedly connected to the outer surface of the hot air duct (5), an air inlet duct (7) is fixedly connected to the outer surface of the drying box (6), a conical cover plate (3) is arranged on the withering pool (2) through a hinge, a connecting hose (10) is fixedly connected to the top of the conical cover plate (3), the connecting hose (10) is fixedly connected to the outer surface of the air inlet duct (7), a one-way valve (9) is arranged on one side of the connecting hose (10) close to the air inlet duct (7), and a valve (8) is arranged on one side of the air inlet duct (7) close to the drying box (6); An air drying mechanism is arranged inside the drying box (6).
2. The withering trough for tea processing with adjustable temperature according to claim 1, characterized in that: The drying mechanism includes a drying wheel (16), a rotating shaft (13) is fixedly installed on the inner surface of the drying wheel (16), the rotating shaft (13) is movably embedded in the inner surface of the drying box (6), partition plates (14) are movably sleeved on both sides of the rotating shaft (13) close to the drying wheel (16), the two partition plates (14) are fixedly connected to the inner wall of the drying box (6), two electric heaters I (17) are fixedly connected to the inner wall of the drying box (6), a plurality of air guide pipes (18) are fixedly connected to the outer surface of the drying box (6), and a power mechanism is fixedly installed on the outer surface of the rotating shaft (13).
3. The withering trough for tea processing with adjustable temperature according to claim 2, characterized in that: The two partition plates (14) divide the drying box (6) into two equal parts, one is a drying area close to the air inlet duct (7), and the other is a heating area containing the electric heaters I (17).
4. The withering trough for tea processing with adjustable temperature according to claim 2, characterized in that: The power mechanism includes a motor (15), the motor (15) is fixedly installed on the outer surface of the rotating shaft (13), and the motor (15) is arranged on the outer surface of the hot air duct (5).
5. The withering trough for tea processing with adjustable temperature according to claim 2, characterized in that: A plurality of pores are evenly formed on the outer surface of the drying wheel (16), and silica gel is filled in the plurality of pores, and the silica gel can absorb moisture in the air.
6. The temperature-adjustable withering trough for tea processing according to claim 1, characterized in that: A connecting plate (19) is fixedly connected to the top of the drying box (6), the connecting plate (19) is fixedly connected to the bottom of the workbench (1), and a handle (20) is fixedly connected to the outer surface of the conical cover plate (3).
7. The withering trough for tea processing with adjustable temperature according to claim 1, characterized in that: A plurality of air inlet holes (11) are formed in the bottom of the withering pool (2), and an electric heater II (12) is fixedly connected to the inner surface of the hot air duct (5).