Automatic slurry stirring device
By designing an automatic stirring device, using servo motor drive and magnetic induction ring control, the precise movement and uniform stirring of slurry stirring are achieved, which solves the problems of high labor intensity and low efficiency of traditional stirring, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202422287581.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-19
AI Technical Summary
Traditional slurry stirring operations have high labor intensity, high safety risks, low production efficiency and high labor costs.
An automatic stirring device including a movable frame, a lateral movement mechanism, a longitudinal movement mechanism, an up and down telescopic mechanism and a stirring mechanism are designed, and the servo motor drive and magnetic induction ring control are used to achieve precise movement and stirring.
It improves operational convenience and work efficiency, ensures uniformity and consistency of the stirring process, reduces labor costs, and is suitable for large-scale production.
Smart Images

Figure CN223170819U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slurry processing, in particular to an automatic slurry stirring device. Background Technique
[0002] Traditional slurry stirring is mostly carried out by an operator directly stirring in a slurry bucket with a mixer in hand. After working for a long time, the labor intensity is high, and it may even cause muscle damage to the operator. Since the operator's hand directly touches the mixer, there are also potential safety hazards in operations such as machinery and electricity. In addition, each operator can only operate one mixer at a time, resulting in low production efficiency and high labor costs.
[0003] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop an automatic slurry stirring device. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic slurry stirring device to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A technical solution of an automatic slurry stirring device includes a movable frame, a horizontal moving mechanism, a vertical moving mechanism, an up-and-down telescopic mechanism, a stirring mechanism, and a slurry position sensing component. A number of slurries to be stirred are arranged below the movable frame. The horizontal moving mechanism is fixed above the movable frame. The vertical moving mechanism is fixed above the horizontal moving mechanism. The up-and-down telescopic mechanism is fixed on the vertical moving mechanism. The stirring mechanism is fixed at the lower end of the up-and-down telescopic mechanism.
[0007] As a preferred technical solution, the movable frame includes a horizontal fixed bar, a vertical fixed bar, a vertical support bar, a lockable universal wheel, and a support reinforcing triangular plate. The lockable universal wheel is fixedly installed at the bottom of the vertical support bar. The support reinforcing triangular plates are respectively welded at the joints of the horizontal fixed bar, the vertical fixed bar, and the vertical support bar to strengthen the rigidity of the whole component.
[0008] As a preferred technical solution, the horizontal moving mechanism includes a servo motor 1, a coupling 1, a lead screw fixing seat 1, a lead screw 1, a lead screw nut 1, a lead screw nut seat 1, a ball slider 1, a slide rail 1, a fixed frame 1, and a lead screw support seat 1. The lead screw fixing seat 1 and the lead screw support seat 1 are respectively fixed on the vertical fixed bar of the movable frame. The slide rail 1 is fixed on the horizontal fixed bar of the movable frame. The fixed frame 1 is connected and fixed to the ball slider 1 by screws. The lead screw nut seat 1 is fixed to the fixed frame 1 by screws. The servo motor 1 is connected to the lead screw 1 through the coupling 1. The lead screw 1 is rotatably connected to the lead screw fixing seat 1 to achieve precise reciprocating movement of the horizontal moving mechanism in the horizontal direction.
[0009] As a preferred technical solution, the longitudinal movement mechanism includes a second servo motor, a second coupling, a second screw rod fixing seat, a second screw rod, a second screw nut, a second screw nut seat, a second ball slider, a second slide rail, a second fixed frame, and a second screw rod support seat. The second screw rod fixing seat and the second screw rod support seat are respectively fixed on two bars of the first fixed frame in the transverse movement mechanism. The second slide rail is respectively fixed on the other two bars of the first fixed frame in the transverse movement mechanism. The second fixed frame is connected and fixed to the second ball slider by screws. The second screw nut seat is fixed to the second fixed frame by screws. The second servo motor is connected to the second screw rod through the second coupling to achieve precise reciprocating movement of the longitudinal movement mechanism in the longitudinal direction.
[0010] As a preferred technical solution, the stirring mechanism includes a stirring motor, a stirring rod, and a third fixed frame. The stirring motor is fixed on the third fixed frame, and the stirring rod is connected to the stirring motor.
[0011] As a preferred technical solution, the up-and-down telescopic mechanism includes a double-stage cylinder, a guide sleeve, double-stage guide rods, and magnetic induction rings. The piston cylinders of the two double-stage cylinders are fixed on two bars of the second fixed frame in the longitudinal movement mechanism. The lower ends of the telescopic rods are fixed on two bars of the third fixed frame in the stirring mechanism. The guide sleeve is fixed on the other two bars of the second fixed frame in the longitudinal movement mechanism. The upper ends of the double-stage guide rods are sleeved in the guide sleeve, and the lower ends are on the other two bars of the third fixed frame in the stirring mechanism. The two cylinders are controlled by a pneumatic solenoid valve to work synchronously, so as to achieve reciprocating movement of the up-and-down telescopic mechanism in the vertical direction. The magnetic induction rings are respectively fixed at both ends of the piston cylinders of the two double-stage cylinders, so as to achieve precise control of the telescopic distance of the cylinders.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The present utility model is an automatic slurry stirring device. The provided movable frame, transverse movement mechanism, longitudinal movement mechanism, up-and-down telescopic mechanism, stirring mechanism, and slurry position sensing component enable the stirring device to flexibly perform stirring operations at different positions, greatly improving the operation convenience and work efficiency. At the same time, by precisely controlling the movement of each mechanism, the uniformity and consistency of the stirring process are ensured, thereby improving the quality of the slurry. The present utility model not only improves the convenience and efficiency of the stirring operation, but also has the advantages of simple structure, high automation degree, labor saving, and strong adaptability, and has good market application prospects. Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the overall structure of an automatic slurry stirring device;
[0015] Figure 2It is a schematic top view structure diagram of an automatic slurry stirring device;
[0016] Figure 3 It is a schematic front view structure diagram of a movable frame of an automatic slurry stirring device;
[0017] Figure 4 It is a schematic top view structure diagram of a movable frame of an automatic slurry stirring device;
[0018] Figure 5 It is a schematic structure diagram of a lateral moving mechanism of an automatic slurry stirring device;
[0019] Figure 6 It is a schematic structure diagram of a longitudinal moving mechanism of an automatic slurry stirring device;
[0020] Figure 7 It is a schematic structure diagram of an up - and - down telescopic mechanism of an automatic slurry stirring device;
[0021] Figure 8 It is a schematic structure diagram of a stirring mechanism of an automatic slurry stirring device.
[0022] In the reference numerals: 1, movable frame; 11, lateral fixed stop; 12, longitudinal fixed stop; 13, vertical support stop; 14, lockable universal wheel; 15, support reinforcing triangular plate; 2, lateral moving mechanism; 20, servo motor 1; 21, coupling 1; 22, lead screw fixing seat 1; 23, lead screw 1; 24, lead screw nut 1; 25, lead screw nut seat 1; 26, ball slider 1; 27, slide rail 1; 28, fixed frame 1; 29, lead screw support seat 1; 3, longitudinal moving mechanism; 30, servo motor 2; 31, coupling 2; 32, lead screw fixing seat 2; 33, lead screw 2; 34, lead screw nut 2; 35, lead screw nut seat 2; 36, ball slider 2; 37, slide rail 2; 38, fixed frame 2; 39, lead screw support seat 2; 4, up - and - down telescopic mechanism; 41, double - stage cylinder; 42, guide sleeve; 43, double - stage guide rod; 44, magnetic induction ring; 5, stirring mechanism; 51, stirring motor; 52, stirring rod; 53, fixed frame 3; 6, slurry position sensing component. Detailed implementation manners
[0023] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in combination with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by showing examples of the present invention.
[0024] AsFigure 1-8 As shown in the figure, the utility model provides a technical solution for an automatic slurry stirring device, which includes a movable frame 1, a transverse moving mechanism 2, a longitudinal moving mechanism 3, a vertical telescopic mechanism 4, a stirring mechanism 5, and a slurry position sensing component 6. Among them, the movable frame 1 is designed with a transverse fixed bar 11, a longitudinal fixed bar 12, and a vertical support bar 13 to ensure the stability and mobility of the device. The transverse fixed bar 11 and the longitudinal fixed bar 12 are respectively used to fix the transverse moving mechanism 2 and the longitudinal moving mechanism 3, while the vertical support bar 13 provides support for the vertical telescopic mechanism 4.
[0025] Among them, the transverse moving mechanism 2 includes a servo motor 20, a coupling 21, a lead screw fixing seat 22, a lead screw 23, a lead screw nut 24, a lead screw nut seat 25, a ball slider 26, a slide rail 27, a fixed frame 28, and a lead screw support seat 29. The lead screw fixing seat 22 and the lead screw support seat 29 are respectively fixed on the longitudinal fixed bar 12 of the movable frame 1, the slide rail 27 is fixed on the transverse fixed bar 11 of the movable frame 1, the fixed frame 28 is connected and fixed to the ball slider 26 by screws, the lead screw nut seat 25 is fixed on the fixed frame 28 by screws, the servo motor 20 is connected to the lead screw 23 through the coupling 21, and the lead screw 23 is rotatably connected to the lead screw fixing seat 22, realizing the precise reciprocating movement of the transverse moving mechanism 2 in the transverse direction;
[0026] The longitudinal moving mechanism 3 includes a servo motor 30, a coupling 31, a lead screw fixing seat 32, a lead screw 33, a lead screw nut 34, a lead screw nut seat 35, a ball slider 36, a slide rail 37, a fixed frame 38, and a lead screw support seat 39. The lead screw fixing seat 32 and the lead screw support seat 39 are respectively fixed on two bars of the fixed frame 28 in the transverse moving mechanism 2, the slide rail 37 is respectively fixed on the other two bars of the fixed frame 28 in the transverse moving mechanism 2, the fixed frame 38 is connected and fixed to the ball slider 36 by screws, the lead screw nut seat 35 is fixed on the fixed frame 38 by screws, and the servo motor 30 is connected to the lead screw 33 through the coupling 31, realizing the precise reciprocating movement of the longitudinal moving mechanism 3 in the longitudinal direction;
[0027] Both the transverse moving mechanism 2 and the longitudinal moving mechanism 3 are driven by servo motors, ensuring the accuracy and stability of the movement. The transverse moving mechanism 2 realizes the precise reciprocating movement in the transverse direction through the lead screw 1 and the ball slider 1, while the longitudinal moving mechanism 3 realizes the precise reciprocating movement in the longitudinal direction through the lead screw 2 and the ball slider 2.
[0028] Among them, the stirring mechanism 5 includes a stirring motor 51 and a stirring rod 52. The stirring motor 51 is fixed on the fixed frame 53, and the stirring rod 52 is connected to the stirring motor 51, ensuring the uniformity and consistency of the stirring process.
[0029] Among them, the up-and-down telescopic mechanism 4 includes a double-stage cylinder 41, a guide sleeve 42, a double-stage guide rod 43, and a magnetic induction ring 44. The piston cylinder of the double-stage cylinder 41 is fixed on two bars of the second fixed frame 38 in the longitudinal movement mechanism, and the lower end of the telescopic rod is fixed on two bars of the third fixed frame 53 in the stirring mechanism. The guide sleeve 42 is fixed on the other two bars of the second fixed frame 38 in the longitudinal movement mechanism. The upper end of the double-stage guide rod 43 is sleeved in the guide sleeve 42, and the lower end is fixed on the other two bars of the third fixed frame 53 in the stirring mechanism. The magnetic induction rings 44 are respectively fixed at both ends of the piston cylinder of the double-stage cylinder 41 to achieve precise control of the telescopic distance of the cylinder.
[0030] Among them, the slurry position sensing component 6 is used to detect the position of the slurry to ensure that the stirring operation is carried out at the correct position. The slurry position sensing component 6 can be various sensors, such as photoelectric sensors, ultrasonic sensors, etc., which are selected according to actual needs.
[0031] In the specific implementation process, first, the position of the slurry is determined by the slurry position sensing component 6, and then the stirring mechanism 5 is moved to the designated position through the lateral movement mechanism 2 and the longitudinal movement mechanism 3. The stirring motor 51 is started, and the stirring rod 52 starts to stir the slurry. At the same time, the up-and-down telescopic mechanism 4 expands and contracts as needed to adapt to the stirring requirements at different heights.
[0032] The automatic slurry stirring device of the present utility model has the advantages of convenient operation, high working efficiency, uniform stirring, and stable quality, and is suitable for the stirring operation of various slurries, especially suitable for large-scale production environments. Through automatic control, the labor cost is greatly reduced, the production efficiency is improved, and it has a broad market application prospect.
[0033] The working principle and usage process of the present utility model: After the present utility model is installed, it works according to the above implementation manner until all working steps are completed.
[0034] As mentioned above, only the preferred specific implementation manner of the present utility model is described, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
[0035] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0036] In the present utility model, unless otherwise clearly defined and limited, the terms "installed", "set", "connected", "fixed", "swivelly connected", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0037] According to the embodiments of the present utility model as described above, these embodiments do not elaborate on all details and do not limit the present utility model to only the specific embodiments. Obviously, based on the above description, many modifications and variations can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can make good use of the present utility model and its modified use based on the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An automatic slurry stirring device, characterized in that, It includes a movable frame (1), a lateral movement mechanism (2), a longitudinal movement mechanism (3), a vertical telescopic mechanism (4), a stirring mechanism (5), and a slurry position sensing component (6), and is characterized in that: several slurries to be stirred are arranged below the movable frame (1), the lateral movement mechanism (2) is fixed above the movable frame (1), the longitudinal movement mechanism (3) is fixed above the lateral movement mechanism (2), the vertical telescopic mechanism (4) is fixed on the longitudinal movement mechanism (3), and the stirring mechanism (5) is fixed at the lower end of the vertical telescopic mechanism (4).
2. The automatic slurry stirring device according to claim 1, wherein: The movable frame (1) includes a lateral fixed bar (11), a longitudinal fixed bar (12), a vertical support bar (13), a locking universal wheel (14), and a support reinforcing triangular plate (15). The locking universal wheel (14) is fixedly installed at the bottom of the vertical support bar (13), and the support reinforcing triangular plates (15) are respectively welded at the joints of the lateral fixed bar (11), the longitudinal fixed bar (12), and the vertical support bar (13).
3. An automatic slurry stirring device according to claim 1, characterized in that: The lateral movement mechanism (2) includes a servo motor one (20), a coupling one (21), a lead screw fixing seat one (22), a lead screw one (23), a lead screw nut one (24), a lead screw nut seat one (25), a ball slider one (26), a slide rail one (27), a fixed frame one (28), and a lead screw support seat one (29). The lead screw fixing seat one (22) and the lead screw support seat one (29) are respectively fixed on the longitudinal fixed bar (12) of the movable frame (1), the slide rail one (27) is fixed on the lateral fixed bar (11) of the movable frame (1), the fixed frame one (28) is fixedly connected to the ball slider one (26) by screws, the lead screw nut seat one (25) is fixed on the fixed frame one (28) by screws, the servo motor one (20) is connected to the lead screw one (23) through the coupling one (21), and the lead screw one (23) is rotatably connected to the lead screw fixing seat one (22).
4. An automatic slurry stirring device according to claim 1, characterized in that: The longitudinal movement mechanism (3) includes a servo motor two (30), a coupling two (31), a lead screw fixing seat two (32), a lead screw two (33), a lead screw nut two (34), a lead screw nut seat two (35), a ball slider two (36), a slide rail two (37), a fixed frame two (38), and a lead screw support seat two (39). The lead screw fixing seat two (32) and the lead screw support seat two (39) are respectively fixed on two bars of the fixed frame one (28) in the lateral movement mechanism (2), the slide rail two (37) is respectively fixed on the other two bars of the fixed frame one (28) in the lateral movement mechanism (2), the fixed frame two (38) is fixedly connected to the ball slider two (36) by screws, the lead screw nut seat two (35) is fixed on the fixed frame two (38) by screws, and the servo motor two (30) is connected to the lead screw two (33) through the coupling two (31).
5. The automatic slurry stirring device according to claim 1, characterized in that: The stirring mechanism (5) includes a stirring motor (51), a stirring rod (52), and a fixed frame three (53). The stirring motor (51) is fixed on the fixed frame three (53), and the stirring rod (52) is connected to the stirring motor (51).
6. The automatic slurry stirring device according to claim 1, characterized in that: The up-and-down telescopic mechanism (4) includes a double-stage cylinder (41), a guide sleeve (42), a double-stage guide rod (43), and a magnetic induction ring (44). The piston cylinders of the two double-stage cylinders (41) are fixed on two bars of the fixed frame two (38) in the longitudinal movement mechanism (3). The lower ends of the telescopic rods are fixed on two bars of the fixed frame three (53) in the stirring mechanism (5). The guide sleeve (42) is fixed on the other two bars of the fixed frame two (38) in the longitudinal movement mechanism (3). The upper ends of the double-stage guide rods (43) are sleeved in the guide sleeve (42), and the lower ends are on the other two bars of the fixed frame three (53) in the stirring mechanism (5). The two cylinders are controlled by a pneumatic solenoid valve to work synchronously, so as to realize the reciprocating movement of the up-and-down telescopic mechanism (4) in the vertical direction. The magnetic induction rings (44) are respectively fixed at both ends of the piston cylinders of the two double-stage cylinders (41).