Subcritical hydrolysis reaction kettle for biological carbonization of household garbage
By introducing bubble supplementary components into the reactor and combining mechanical stirring, the problem of slow reaction speed of the existing reactor is solved, and a more efficient reaction process is achieved.
Patent Information
- Application Number
- CN202422100563.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The stirrers of existing reactors are mostly common stirring rod structures, and lack the means of combining air pressure and stirring, resulting in slow reaction speed of reactants under high temperature and high pressure.
A multi-functional stirring mechanism is adopted, including a driving motor, a stirring rod and bubble replenishment components, and air supply through an air pump to form bubbles and combine mechanical stirring to achieve air pressure control and improve reaction speed.
Through the combination of mechanical stirring and bubble replenishment, the speed and efficiency of the reaction in the reaction kettle are significantly improved, and a more complete reaction is achieved.
Smart Images

Figure CN223170905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of reaction kettles, in particular to a subcritical hydrolysis reaction kettle for the biocarbonization of domestic waste. Background Technique
[0002] The working principle of the hydrolysis reaction kettle is relatively simple. Its main components include a reaction kettle, a heater, a cooler, a stirrer, a pressure gauge, etc. The hydrolysis reaction kettle is mainly used to decompose compounds into their constituent atoms or molecules by adding and decomposing water under high temperature and high pressure. This process usually involves the reaction of ions ionized from salts with hydrogen ions and hydroxide ions ionized from water in the solution to form weak electrolytes.
[0003] The Chinese utility model patent with the publication number of CN221108261U discloses an efficient stirrer for a glass-lined reaction kettle used in chemical industry and medicine. It fixedly connects a scraper through a stirring rod, and the scraper rotates closely against the inner wall of the kettle body, so as to simultaneously complete the stirring of the reactants in the reaction kettle and facilitate scraping off the materials attached to the inner wall of the kettle body. However, most of the stirrers of such reaction kettles are common stirring rod structures. In the actual use process of the hydrolysis reaction kettle, in order for the reactants to react quickly, a high temperature and high pressure environment is often required. The existing mechanism lacks means to combine air pressure and stirring, resulting in a still slow reaction rate of the reactants.
[0004] Therefore, a subcritical hydrolysis reaction kettle for the biocarbonization of domestic waste is provided to solve the above problems. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] The utility model provides a subcritical hydrolysis reaction kettle for the biocarbonization of domestic waste, aiming to solve the problem that most of the stirrers of the existing reaction kettles in the background technique are common stirring rod structures. In the actual use process of the hydrolysis reaction kettle, in order for the reactants to react quickly, a high temperature and high pressure environment is often required. The existing mechanism lacks means to combine air pressure and stirring, resulting in a still slow reaction rate of the reactants.
[0007] Technical Solution
[0008] To achieve the above purpose, the utility model provides the following technical solution: A subcritical hydrolysis reaction kettle for the biocarbonization of domestic waste, including a reaction kettle body and a pneumatic control valve installed on the reaction kettle body, and a multi-functional stirring mechanism is installed on the reaction kettle body:
[0009] In order to accelerate the reaction rate of the reactants in the reactor body, the multifunctional stirring mechanism includes a driving motor fixedly installed at the top of the reactor body, a stirring rod fixedly connected to the output end of the driving motor and extending into the reactor body, and three groups of circumferentially arranged bubble supplement components arranged on the inner wall of the reactor body;
[0010] The bubble supplement component includes a main pipe fixedly installed on the outer wall of the reactor body. A connecting pipe for connecting an air pump is fixedly installed on the outer side wall of the main pipe. Two L-shaped branch pipes extending into the reactor body are opposed at both ends of the main pipe. A number of uniformly arranged nozzles are fixedly installed on the outer wall of the branch pipe in the reactor body. While the driving motor drives the stirring rod to rotate to stir the reactants in the reactor body, an external air pump supplies gas to the main pipe through the connecting pipe. The gas enters the reactor body through the branch pipe and is ejected into the reaction solution in the reactor body through the nozzles, so that the reaction solution is filled with bubbles. At the same time, the pressure control valve monitors and controls the stability of the air pressure in the reactor body, enabling the device to have the functions of mechanical stirring and bubble supplement reaction, thus effectively improving the reaction rate and making the reaction more sufficient and efficient.
[0011] Preferably, in order to stir the materials in the reactor body, the stirring rod includes a main rotating rod fixedly connected to the output end of the driving motor and arranged inside the reactor body. At least three cross bars are fixedly installed on the outer side wall of the main rotating rod corresponding to the middle notch positions of the two L-shaped branch pipes. A number of vertical rods are fixedly installed vertically on the outer side wall of the cross bars. By driving the main rotating rod to rotate through the driving motor, the main rotating rod drives the cross bars to rotate, and the cross bars drive the vertical rods thereon to rotate, thereby stirring the reactants in the reactor body and accelerating the reaction generation. The operation is convenient and fast.
[0012] Preferably, in order to improve the stability of the main rotating rod, a support seat is fixedly installed at the inner bottom of the reactor body. The top of the support seat is adapted to the bottom end of the main rotating rod. When installing the main rotating rod, the bottom of the main rotating rod is aligned with the support seat, so that the bottom does not hang in the air during its rotation and the rotation is more stable.
[0013] Preferably, in order to clean the inner wall of the reactor body after use, the hydrolysis reactor further includes a cleaning mechanism. The cleaning mechanism includes a scraping strip fixedly installed at the end of the cross bar away from the main rotating rod and a water supply bypass installed on the outer wall of the connecting pipe for connecting a water pump. A valve is installed on the water supply bypass. By changing the connection channel of the connecting pipe through the valve, it is connected to the water supply bypass. Subsequently, water is supplied by the water pump through the main pipe into the two L-shaped branch pipes, and then sprayed out through the nozzles, so that the three groups of L-shaped branch pipes at the inner wall of the reactor body spray out water mist simultaneously and spray onto the side wall of the reactor body. At the same time, the driving motor is started to drive the stirring rod to rotate, and the stirring rod drives the scraping strip connected thereto to rotate, cleaning the inner wall of the reactor body more thoroughly. Moreover, it has the function of multi-purpose use for the bubble supplement component, and the practicability is better.
[0014] Preferably, to ensure the normal operation of the scraping strip, the length of the scraping strip is the same as the width remaining at the opposite position of the two L-shaped branch pipes. The scraping strip is arranged in contact with the inner side wall of the reactor body. The scraping strip extends between the two L-shaped branch pipes through the support of the cross bar, so as to contact the inner wall of the reactor body, without structural conflict and convenient to use.
[0015] Preferably, in order to clean the inner wall of the reactor body more thoroughly, a card slot is opened on the outer side wall of the scraping strip, and a brush plate is inserted into the card slot. The inner wall of the reactor body is scraped by the flexible and detachable brush plate. When in use, the brush plate is inserted into the scraping strip from above through the card slot, and then it can clean the inner wall of the reactor body following the rotation of the main rotating rod. When disassembling, just pull out the brush plate from above the scraping strip, which is convenient and fast.
[0016] (III) Beneficial effects
[0017] For this hydrolysis reactor, an external air pump supplies gas to the main pipe through the connecting pipe. The gas enters the reactor body through the branch pipes and is sprayed out in the reaction solution in the reactor body through the nozzles, so that the reaction solution is filled with bubbles. At the same time, the pressure control valve monitors and controls the stability of the pressure in the reactor body, enabling the equipment to have the functions of mechanical stirring and bubble supplement reaction, thus effectively improving the reaction speed and making the reaction more sufficient and efficient.
[0018] For this hydrolysis reactor, by changing the connection channel of the connecting pipe through the valve, it is connected to the water supply bypass. Subsequently, water is supplied by the water pump through the main pipe into the two L-shaped branch pipes, and then sprayed out through the nozzles, so that the three groups of L-shaped branch pipes at the inner wall of the reactor body spray out water mist simultaneously and spray onto the side wall of the reactor body. At the same time, the driving motor is started to drive the stirring rod to rotate, and the stirring rod drives the scraping strip connected thereto to rotate, cleaning the inner wall of the reactor body more thoroughly. Moreover, it has the function of multi-purpose use for the bubble supplement component, and the practicability is better. Description of the drawings
[0019] Figure 1 It is a structural schematic diagram of a subcritical hydrolysis reactor for the biocarbonization of domestic waste;
[0020] Figure 2 It is a structural schematic diagram of the stirring rod of a subcritical hydrolysis reactor for the biocarbonization of domestic waste;
[0021] Figure 3 It is a structural schematic diagram of the bubble supplement component of a subcritical hydrolysis reactor for the biocarbonization of domestic waste;
[0022] Figure 4 It is Figure 2 The enlarged schematic diagram at position A in
[0023] In the figure:
[0024] 1. Reactor body; 2. Pressure control valve; 3. Multifunctional stirring mechanism; 31. Driving motor; 32. Stirring rod; 321. Main rotating rod; 322. Cross bar; 323. Vertical rod; 324. Support seat; 33. Bubble supplement component; 331. Main pipe; 332. Connecting pipe; 333. Branch pipe; 334. Nozzle; 4. Cleaning mechanism; 41. Scraping strip; 42. Water supply bypass; 43. Valve; 44. Card slot; 45. Brush plate. Specific implementation mode
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Embodiment 1
[0027] This embodiment provides a subcritical hydrolysis reactor for the biocarbonization of domestic waste. As Figures 1-4 shown, the hydrolysis reactor includes a reactor body 1 and a pressure control valve 2 installed on the reactor body 1. A multifunctional stirring mechanism 3 is installed on the reactor body 1:
[0028] The multifunctional stirring mechanism 3 includes a driving motor 31 fixedly installed on the top of the reactor body 1, a stirring rod 32 fixedly connected to the output end of the driving motor 31 and extending into the reactor body 1, and three groups of bubble supplement components 33 arranged circumferentially on the inner wall of the reactor body 1;
[0029] The bubble supplement component 33 includes a main pipe 331 fixedly installed on the outer wall of the reactor body 1. A connecting pipe 332 for connecting an air pump is fixedly installed on the outer side wall of the main pipe 331. Two L-shaped branch pipes 333 extending into the reactor body 1 are opposed to both ends of the main pipe 331. A plurality of uniformly arranged nozzles 334 are fixedly installed on the outer wall of the branch pipe 333 inside the reactor body 1.
[0030] During use, while driving the stirring rod 32 to rotate by the driving motor 31 to stir the reactants in the reactor body 1, an external air pump supplies gas to the main pipe 331 through the connecting pipe 332. The gas enters the reactor body 1 through the branch pipe 333 and is ejected into the reaction solution in the reactor body 1 through the nozzles 334, so that the reaction solution is filled with bubbles. At the same time, the pressure control valve 2 monitors and controls the stability of the air pressure in the reactor body 1, enabling the equipment to have the functions of mechanical stirring and bubble supplement reaction, thereby effectively improving the reaction speed and making the reaction more sufficient and efficient.
[0031] Furthermore, the stirring rod 32 includes a main rotating rod 321 fixedly connected to the output end of the driving motor 31 and arranged inside the reactor body 1. At least three cross bars 322 are fixedly installed on the outer side wall of the main rotating rod 321 corresponding to the middle notch positions of the two L-shaped branch pipes 333. A plurality of vertical rods 323 are fixedly installed vertically on the outer side wall of the cross bar 322. During use, the driving motor 31 drives the main rotating rod 321 to rotate, the main rotating rod 321 drives the cross bar 322 to rotate, and the cross bar 322 drives the vertical rods 323 thereon to rotate, thereby stirring the reactants in the reactor body 1 and accelerating the reaction generation. The operation is convenient and fast.
[0032] Even further, a support seat 324 is fixedly installed at the inner bottom of the reactor body 1, and the top of the support seat 324 is adapted to the bottom end of the main rotating rod 321. During use, when installing the main rotating rod 321, the bottom of the main rotating rod 321 is aligned with the support seat 324, so that the bottom does not hang in the air during its rotation and the rotation is more stable.
[0033] Embodiment 2
[0034] Different from Embodiment 1, as Figure 1 、 Figure 2 、 Figure 3 and Figure 4 shown, the hydrolysis reactor further includes a cleaning mechanism 4. The cleaning mechanism 4 includes a scraping strip 41 fixedly installed at one end of the cross bar 322 away from the main rotating rod 321 and a water supply bypass 42 installed on the outer wall of the connecting pipe 332 for connecting a water pump. A valve 43 is installed on the water supply bypass 42.
[0035] During use, the connection channel of the connecting pipe 332 is changed through the valve 43 to connect it to the water supply bypass 42. Subsequently, the water pumped by the water pump enters the two L-shaped branch pipes 333 through the main pipe 331 and then sprays out through the nozzles 334, so that the three groups of L-shaped branch pipes 333 on the inner wall of the reactor body 1 spray water mist simultaneously towards the side wall of the reactor body 1. At the same time, the driving motor 31 is started to drive the stirring rod 32 to rotate, and the stirring rod 32 drives the scraping strip 41 connected thereto to rotate, cleaning the inner wall of the reactor body 1 more thoroughly. Moreover, the bubble supplement component 33 has multiple functions, making it more practical.
[0036] Furthermore, the length of the scraping strip 41 is the same as the width remaining at the opposing position of the two L-shaped branch pipes 333, and the scraping strip 41 is arranged to fit the inner side wall of the reactor body 1. During use, the scraping strip 41 extends between the two L-shaped branch pipes 333 through the support of the cross bar 322, thus contacting the inner wall of the reactor body 1 without structural conflict and being convenient to use.
[0037] Even further, a card slot 44 is formed on the outer side wall of the scraping strip 41, and a brush plate 45 is inserted into the card slot 44. During use, the inner wall of the reactor body 1 is scraped by the flexible and detachable brush plate 45. The brush plate 45 is inserted into the scraping strip 41 from above through the card slot 44, and then it can clean the inner wall of the reactor body 1 by following the rotation of the main rotating rod 321. When disassembling, the brush plate 45 is simply pulled out from above the scraping strip 41, which is convenient and fast.
[0038] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, making equivalent replacements or changes should be covered within the protection scope of the present utility model.
Claims
1. A subcritical hydrolysis reactor for the bio-carbonization of domestic waste, comprising a reactor body (1) and a pneumatic control valve (2) installed on the reactor body (1). A multi-functional stirring mechanism (3) is installed on the reactor body (1), and it is characterized in that: The multi-functional stirring mechanism (3) includes a driving motor (31) fixedly installed on the top of the reactor body (1), a stirring rod (32) fixedly connected to the output end of the driving motor (31) and extending into the reactor body (1), and three groups of bubble supplement components (33) arranged circumferentially on the inner wall of the reactor body (1); The bubble supplement component (33) includes a main pipe (331) fixedly installed on the outer wall of the reactor body (1). A connecting pipe (332) for connecting an air pump is fixedly installed on the outer side wall of the main pipe (331). Two L-shaped branch pipes (333) extending into the reactor body (x) are opposed at both ends of the main pipe (331). A number of uniformly arranged nozzles (334) are fixedly installed on the outer wall of the branch pipe (333) inside the reactor body (1).
2. The subcritical hydrolysis reactor for the bio-carbonization of domestic waste according to claim 1, wherein: The stirring rod (32) includes a main rotating rod (321) fixedly connected to the output end of the driving motor (31) and arranged inside the reactor body (1). At least three cross bars (322) are fixedly installed on the outer side wall of the main rotating rod (321) corresponding to the middle notch positions of the two L-shaped branch pipes (333). A number of vertical rods (323) are vertically fixedly installed on the outer side wall of the cross bar (322).
3. A subcritical hydrolysis reactor for the bio-carbonization of domestic waste according to claim 2, characterized in that: A support seat (324) is fixedly installed at the inner bottom of the reactor body (1), and the top of the support seat (324) is adapted to the bottom end of the main rotating rod (321).
4. A subcritical hydrolysis reactor for the bio-carbonization of domestic waste according to claim 2, characterized in that: The hydrolysis reactor further includes a cleaning mechanism (4). The cleaning mechanism (4) includes a scraping strip (41) fixedly installed at one end of the cross bar (322) away from the main rotating rod (321), and a water supply bypass (42) installed on the outer wall of the connecting pipe (332) for connecting a water pump. A valve (43) is installed on the water supply bypass (42).
5. A subcritical hydrolysis reactor for the biocharification of domestic waste according to claim 4, characterized in that: The length of the scraping strip (41) is the same as the width remaining at the opposing position of the two L-shaped branch pipes (3), and the scraping strip (41) is arranged in contact with the inner side wall of the reactor body (1).
6. A subcritical hydrolysis reactor for the bio-carbonization of domestic waste according to claim 5, characterized in that: A card slot (44) is formed on the outer side wall of the scraping strip (41), and a brush plate (45) is inserted into the card slot (44).
Citation Information
Patent Citations
Efficient stirrer of glass-lined reaction kettle for chemical medicine
CN221108261U