Fine flour machine for preparing konjaku flour based on impurity filtering and screening

By introducing multi-stage crushing and metal collectors into konjac flour processing equipment, the problems of low separation efficiency of metal impurities and incomplete waste treatment are solved, efficient impurity separation and waste removal are achieved, and the quality and production efficiency of konjac flour are improved.

CN223171034UActive Publication Date: 2025-08-01SHANTOU JIECHENG FOOD ADDITIVE CO LTD
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Patent Information

Application Number
CN202521305033.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-08-01
Estimated Expiration
2035-06-25

AI Technical Summary

Technical Problem

Existing konjac flour processing equipment is difficult to effectively separate metal impurities of similar density, and the fiber residue mixed with qualified powder after precision grinding requires manual sorting, which is inefficient and the waste material that is not separated in time will cause equipment blockage or the purity of the finished powder to decrease.

Method used

A fine powder machine including a crushing mechanism, a metal screen and a fine grinding mechanism is designed to separate metal impurities through multi-stage crushing and metal collectors, and use a vibrating screen and a collection mechanism to remove waste, thereby improving the quality of konjac powder.

Benefits of technology

It realizes efficient separation and collection of metal impurities, reduces the need for manual sorting, avoids equipment blockage, and improves the purity and production efficiency of konjac powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of konjak processing, and particularly discloses a fine flour machine for konjak flour preparation based on impurity filtering and screening, which comprises a crushing mechanism, a metal screening device and a fine grinding mechanism, the metal screening device is arranged between the crushing mechanism and the fine grinding mechanism, and the fine grinding mechanism is arranged between the metal screening device and the fine grinding mechanism. The metal screening device comprises a second shell and a plurality of metal collectors arranged on the inner side of the second shell, a collecting groove is formed in the second shell, each metal collector comprises an inner roller and an outer shell, the inner rollers are arranged in the outer shells, the outer shells are rotationally installed in the second shell, the inner rollers are fixedly installed in the second shell, and the inner rollers are fixedly installed in the second shell. And a magnet area and a non-magnetic area are arranged on the inner roller. According to the utility model, the metal collector is arranged between the crushing mechanism and the fine grinding mechanism and is used for separating and collecting metal impurities in the processing process; and a vibrating screen and a collecting mechanism are further arranged, konjac waste generated during processing is removed, and the quality of the konjac flour is improved.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of konjac processing, and specifically relates to a fine powder machine for preparing konjac powder based on impurity filtration and screening. Background Technique

[0002] As an important food additive and industrial raw material, metal impurities (such as iron filings, stainless steel particles, etc.) are often carried by raw materials or mixed into konjac powder during the processing due to equipment wear. Traditional processing equipment mainly relies on vibrating screens for physical screening, but it is difficult to effectively separate metal impurities with similar densities. In the prior art, magnetic separation rollers are used to adsorb metals, but there are the following defects: the adsorption efficiency of a single magnetic separation roller is low, and fine metal particles are easily carried away with the material flow; the fiber residues generated after fine grinding are mixed with qualified powder, and manual sorting is required, resulting in low efficiency.

[0003] In addition, if the waste materials generated during konjac processing (such as uncrushed thick fibers) are not separated in time, it will cause blockage of the fine grinding mechanism or a decrease in the purity of the finished powder. Content of the Utility Model

[0004] The purpose of the utility model is to provide a fine powder machine for preparing konjac powder based on impurity filtration and screening, so as to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A fine powder machine for preparing konjac powder based on impurity filtration and screening, including a crushing mechanism, a metal sieve, and a fine grinding mechanism. The metal sieve is arranged between the crushing mechanism and the fine grinding mechanism. The metal sieve includes a second housing and a plurality of metal collectors arranged inside the second housing. A collection groove is provided in the second housing. The metal collector includes an inner roller and an outer housing. The inner roller is arranged inside the outer housing, and the outer housing is rotatably installed in the second housing. The inner roller is fixedly installed in the second housing, and a magnet region and a non-magnetic region are provided on the inner roller. The non-magnetic region faces the side wall of the second housing.

[0006] As a further solution of the utility model: The crushing mechanism includes a first housing and two crushing rollers rotatably installed inside the first housing. A gearbox and a first motor are arranged outside the first housing. The first motor drives the crushing rollers to rotate through the gearbox.

[0007] As a further solution of the utility model: An arc-shaped groove for accommodating the outer housing is provided on the second housing. A scraper is installed on one side of the arc-shaped groove, and the scraper is attached to the surface of the outer housing.

[0008] As a further solution of the present utility model: A gear ring is rotatably installed on the upper side of the second housing. A first toothed portion is provided inside the gear ring, and a second toothed portion is provided outside the gear ring. A driven gear is installed at the end of the outer housing, and the driven gear meshes with the first toothed portion. A driving gear is also rotatably installed on the second housing, and the driving gear meshes with the second toothed portion.

[0009] As a further solution of the present utility model: A sealing plate is provided on the other side of the arc-shaped groove. The sealing plate is slidably installed inside the second housing, and an arc-shaped track is provided on the second housing. A first slider and a second slider are slidably installed inside the arc-shaped track. The first slider and the second slider are connected by a spring, and the first slider is fixedly connected to the gear ring, and the second slider is fixedly connected to the sealing plate.

[0010] As a further solution of the present utility model: The fine grinding mechanism includes a first housing and a fine grinding roller provided inside the first housing. The fine grinding roller is rotatably installed inside the first housing through a driving shaft. A vibrating screen is provided at the lower part of the first housing. The vibrating screen is slidably installed on the driving shaft, and a bottom plate is installed on the driving shaft. The vibrating screen is connected to the bottom plate through a return spring sleeved outside the driving shaft.

[0011] As a further solution of the present utility model: It further includes a collection mechanism. The collection mechanism includes a second housing, a first pipe, and a second pipe. A first collection chamber and a second collection chamber are opened inside the second housing. One end of the first pipe is communicated with the collection tank, and the other end of the first pipe is communicated with the first collection chamber. One end of the second pipe is communicated with the second housing, and the other end of the second pipe is communicated with the second collection chamber. An exhaust port is provided on the outer side of the second housing, and the exhaust port is used to connect a negative pressure pump. A microporous plate is provided between the first collection chamber, the second collection chamber, and the exhaust port.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model performs multi-stage pulverization on konjac through a pulverization mechanism and a fine grinding mechanism, processes konjac into konjac powder with a required particle size, and a metal collector is provided between the pulverization mechanism and the fine grinding mechanism to separate and collect metal impurities during the processing; a vibrating screen and a collection mechanism are also provided to remove konjac waste generated during the processing and improve the quality of konjac powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 Structural schematic of a fine powder machine for preparing konjac powder based on impurity filtration and screening Figure 1 ;

[0014] Figure 2 Structural schematic of a fine powder machine for preparing konjac powder based on impurity filtration and screening Figure 2;

[0015] Figure 3 It is a partial cross-sectional view of the fine grinding mechanism and the collection mechanism in a fine powder machine for preparing konjac powder based on impurity filtration and screening;

[0016] Figure 4 It is a schematic structural diagram of the crushing mechanism in a fine powder machine for preparing konjac powder based on impurity filtration and screening;

[0017] Figure 5 It is a schematic structure of the metal sieve in a fine powder machine for preparing konjac powder based on impurity filtration and screening Figure 1 ;

[0018] Figure 6 It is a schematic structure of the metal sieve in a fine powder machine for preparing konjac powder based on impurity filtration and screening Figure 2 ;

[0019] Figure 7 It is a schematic structure of the metal sieve in a fine powder machine for preparing konjac powder based on impurity filtration and screening Figure 3 ;

[0020] Figure 8 It is a schematic structural diagram of the metal collector in a fine powder machine for preparing konjac powder based on impurity filtration and screening.

[0021] In the figure: 10 - crushing mechanism, 11 - first housing, 12 - crushing roller, 13 - first motor, 14 - gearbox, 20 - metal sieve, 21 - second housing, 211 - sealing plate, 212 - scraper, 213 - collection tank, 28 - first slider, 29 - second slider, 22 - upper cover body, 23 - lower cover body, 24 - second motor, 25 - metal collector, 251 - driven gear, 252 - inner roller, 253 - outer housing, 26 - tooth ring, 27 - driving gear, 30 - fine grinding mechanism, 31 - first outer housing, 32 - fine grinding roller, 33 - vibrating screen, 34 - driving shaft, 35 - rotating motor, 36 - return spring, 40 - collection mechanism, 41 - second outer housing, 42 - first collection chamber, 43 - second collection chamber, 44 - first pipeline, 45 - second pipeline, 46 - microporous plate, 47 - exhaust port. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1 - 8, in the embodiment of the present utility model, a fine powder machine for preparing konjac powder based on impurity filtration and screening includes a crushing mechanism 10, a metal sieve 20 and a fine grinding mechanism 30. The metal sieve 20 is arranged between the crushing mechanism 10 and the fine grinding mechanism 30. The metal sieve 20 includes a second housing 21 and a plurality of metal collectors 25 arranged inside the second housing 21. There are six metal collectors 25 in this embodiment. A collection groove 213 is formed in the second housing 21. The metal collector 25 includes an inner roller 252 and an outer housing 253. The inner roller 252 is arranged inside the outer housing 253, and the outer housing 253 is rotatably installed in the second housing 21. The inner roller 252 is fixedly installed in the second housing 21, and a magnet area ( Figure 8 the shaded area in) and a non-magnetic area are provided on the inner roller 252. The non-magnetic area faces the side wall of the second housing 21. The crushing mechanism 10 is used to preliminarily crush konjac to obtain konjac crushed material. When the konjac crushed material flows into the inside of the second housing 21, the magnet area on the inner roller 252 adsorbs the metal substances in the konjac crushed material, so that the metal substances adhere to the surface of the outer housing 253. After the crushing is completed, the outer housing 253 rotates, so that the metal substances rotate to the non-magnetic area. After the metal substances lose the magnetic attraction, they are separated from the outer housing 253 and enter the inside of the collection groove 213. Further, in the embodiment of the present application, an arc-shaped groove for accommodating the outer housing 253 is formed in the second housing 21. A scraper 212 is installed on one side of the arc-shaped groove. The scraper 212 is attached to the surface of the outer housing 253. When the outer housing 253 rotates, the scraper 212 scrapes the metal substances on the surface of the outer housing 253, so that the metal substances are quickly separated from the outer housing 253.

[0024] In the embodiment of the present application, a gear ring 26 is rotatably installed on the upper side of the second housing 21. A first toothed part is arranged inside the gear ring 26, and a second toothed part is arranged outside the gear ring 26. A driven gear 251 is installed at the end of the outer housing 253. The driven gear 251 meshes with the first toothed part. A driving gear 27 is also rotatably installed on the second housing 21. The driving gear 27 meshes with the second toothed part. When the gear ring 26 rotates, the first toothed part controls the rotation of the outer housing 253 through the driven gear 251. Further, in the embodiment of the present application, a sealing plate 211 is arranged on the other side of the arc-shaped groove. The sealing plate 211 is slidably installed inside the second housing 21, and an arc-shaped track is arranged on the second housing 21. A first slider 28 and a second slider 29 are slidably installed inside the arc-shaped track. The first slider 28 and the second slider 29 are connected by a spring. The first slider 28 is fixedly connected to the gear ring 26, and the second slider 29 is fixedly connected to the sealing plate 211. When the gear ring 26 rotates, the first slider 28 pushes the second slider 29 to move along the arc-shaped groove, thereby driving the sealing plate 211 to move and retracting the sealing plate 211 into the second housing 21 to avoid the sealing plate 211 contacting the metal substances on the surface of the outer housing 253. In addition, in the embodiment of the present application, an upper cover 22 and a lower cover 23 are respectively arranged on the upper and lower sides of the second housing 21. A second motor 24 is fixedly installed on the upper cover 22. The output end of the second motor 24 is fixedly connected to the driving gear 27.

[0025] In the embodiment of the present application, the crushing mechanism 10 includes a first housing 11 and two crushing rollers 12 rotatably installed inside the first housing 11. A gear box 14 and a first motor 13 are arranged outside the first housing 11. The first motor 13 drives the crushing rollers 12 to rotate through the gear box 14.

[0026] In the embodiment of the present application, the fine grinding mechanism 30 includes a first housing 31 and a fine grinding roller 32 disposed inside the first housing 31. There is a grinding gap between the fine grinding roller 32 and the first housing 31. The fine grinding roller 32 is rotatably installed inside the first housing 31 through a drive shaft 34. When the material passes through the grinding gap, extrusion, shear force, and frictional force are generated between the rotating fine grinding roller 32 and the first housing 31, thereby grinding the material to form fine particles. A vibrating screen 33 is provided at the lower part of the first housing 31. The vibrating screen 33 is slidably installed on the drive shaft 34. A vibrating motor is provided on the vibrating screen 33. A bottom plate is installed on the drive shaft 34. The vibrating screen 33 is connected to the bottom plate through a return spring 36 sleeved outside the drive shaft 34. The vibrating motor and the return spring 36 are used to drive the vibrating screen 33 to vibrate, so that the vibrating screen 33 screens the ground material to discharge the konjac powder meeting the processing requirements through the vibrating screen 33, and the waste materials not meeting the requirements remain on the vibrating screen 33. In addition, a discharge port is opened at the bottom of the first housing 31, and the discharge port is used to discharge the konjac powder. A rotary motor 35 is fixedly installed at the bottom of the first housing 31. The output end of the rotary motor 35 is fixedly connected to the drive shaft 34, and the rotary motor 35 controls the rotation of the fine grinding roller 32 through the drive shaft 34.

[0027] In the embodiment of the present application, a collection mechanism 40 is further included. The collection mechanism 40 includes a second housing 41, a first pipe 44, and a second pipe 45. A first collection chamber 42 and a second collection chamber 43 are opened inside the second housing 41. One end of the first pipe 44 communicates with the collection tank 213, and the other end of the first pipe 44 communicates with the first collection chamber 42. One end of the second pipe 45 communicates with the first housing 31, and the other end of the second pipe 45 communicates with the second collection chamber 43. An exhaust port 47 is provided on the outer side of the second housing 41, and the exhaust port 47 is used to connect to a negative pressure pump. A microporous plate 46 is provided between the first collection chamber 42, the second collection chamber 43, and the exhaust port 47. When collecting the metal material and waste materials, the negative pressure pump is started, and the metal material in the collection tank 213 and the waste materials on the vibrating screen 33 enter the first collection chamber 42 and the second collection chamber 43 respectively through the first pipe 44 and the second pipe 45.

[0028] In summary, the present application performs multi-stage crushing on konjac through the crushing mechanism 10 and the fine grinding mechanism 30, processes the konjac into konjac powder with the required particle size, and a metal collector 25 is provided between the crushing mechanism 10 and the fine grinding mechanism 30 to separate and collect the metal impurities during the konjac processing. A vibrating screen 33 and a collection mechanism 40 are also provided to remove the konjac waste generated during processing and improve the quality of the konjac powder.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0030] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An essence powder machine for preparing konjac powder based on impurity filtration and screening, characterized in that, It includes a crushing mechanism (10), a metal sieve (20), a fine grinding mechanism (30) and a collection mechanism (40). The metal sieve (20) is arranged between the crushing mechanism (10) and the fine grinding mechanism (30). The metal sieve (20) includes a second housing (21) and a plurality of metal collectors (25) arranged inside the second housing (21). A collection groove (213) is formed in the second housing (21). The metal collector (25) includes an inner roller (252) and an outer housing (253). The inner roller (252) is arranged inside the outer housing (253), and the outer housing (253) is rotatably installed in the second housing (21). The inner roller (252) is fixedly installed in the second housing (21), and a magnet region and a non-magnetic region are arranged on the inner roller (252). The non-magnetic region faces the side wall of the second housing (21).

2. The fine powder machine for preparing konjac powder based on impurity filtration and screening according to claim 1, characterized in that, The crushing mechanism (10) includes a first housing (11) and two crushing rollers (12) rotatably installed inside the first housing (11). A gearbox (14) and a first motor (13) are arranged outside the first housing (11). The first motor (13) drives the crushing rollers (12) to rotate through the gearbox (14).

3. The fine powder machine for preparing konjac powder based on impurity filtration and screening according to claim 1, characterized in that, An arc-shaped groove for accommodating the outer housing (253) is formed in the second housing (21). A scraping plate (212) is installed on one side of the arc-shaped groove. The scraping plate (212) is attached to the surface of the outer housing (253).

4. The fine powder machine for preparing konjac powder based on impurity filtration and screening according to claim 3, wherein A gear ring (26) is rotatably installed on the upper side of the second housing (21). A first toothed part is arranged inside the gear ring (26), and a second toothed part is arranged outside the gear ring (26). A driven gear (251) is installed at the end of the outer housing (253). The driven gear (251) meshes with the first toothed part. A driving gear (27) is also rotatably installed on the second housing (21). The driving gear (27) meshes with the second toothed part.

5. The fine powder machine for preparing konjac powder based on impurity filtration and screening according to claim 4, wherein, A sealing plate (211) is arranged on the other side of the arc-shaped groove. The sealing plate (211) is slidably installed inside the second housing (21). An arc-shaped track is arranged on the second housing (21). A first slider (28) and a second slider (29) are slidably installed inside the arc-shaped track. The first slider (28) and the second slider (29) are connected by a spring. The first slider (28) is fixedly connected to the gear ring (26), and the second slider (29) is fixedly connected to the sealing plate (211).

6. The fine powder machine for preparing konjac powder based on impurity filtration and screening according to claim 1, characterized in that, The fine grinding mechanism (30) includes a first outer shell (31) and a fine grinding roller (32) arranged inside the first outer shell (31). The fine grinding roller (32) is rotatably installed inside the first outer shell (31) through a driving shaft (34). A vibrating screen (33) is arranged at the lower part of the first outer shell (31). A vibrating motor is arranged on the vibrating screen (33). The vibrating screen (33) is slidably installed on the driving shaft (34). A bottom plate is installed on the driving shaft (34). The vibrating screen (33) is connected to the bottom plate through a return spring (36) sleeved outside the driving shaft (34).

7. The fine powder machine for preparing konjac powder based on impurity filtration and screening according to claim 6, wherein, The collection mechanism (40) includes a second housing (41), a first pipe (44) and a second pipe (45). A first collection chamber (42) and a second collection chamber (43) are formed inside the second housing (41). One end of the first pipe (44) communicates with the collection groove (213), and the other end of the first pipe (44) communicates with the first collection chamber (42). One end of the second pipe (45) communicates with the first housing (31), and the other end of the second pipe (45) communicates with the second collection chamber (43). An exhaust port (47) is provided on the outer side of the second housing (41), and the exhaust port (47) is used to connect a negative pressure pump. A microporous plate (46) is provided between the first collection chamber (42), the second collection chamber (43) and the exhaust port (47).