Intelligent plasma cleaning machine capable of adaptively adjusting power output

By adding a material bearing structure and a scanning camera in the plasma cleaning machine, adaptive power adjustment is achieved, and the problems of discontinuous and manual adjustment of inlet and discharge materials are solved, improving the cleaning efficiency and service life of the device.

CN223171531UActive Publication Date: 2025-08-01NANJING JIAYANG ENG TECH CO LTD
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Patent Information

Application Number
CN202422226315.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing desktop plasma cleaning machines are not smooth and continuous in the inlet and discharge of materials, and require manual adjustment of the cleaning power output, resulting in high operational complexity and affecting the cleaning work efficiency.

Method used

A material bearing load-bearing structure and an auxiliary scanning camera are added to the plasma cleaning equipment to judge the volume and weight of the workpiece through dual means, realize adaptive adjustment of the cleaning power output, and use a sliding bearing stage for stable loading.

Benefits of technology

It realizes adaptive power adjustment of plasma cleaning machine, simplifies the operation process, improves the convenience of inlet and discharge of materials and cleaning efficiency, and extends the service life of the device.

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Abstract

The utility model discloses an intelligent plasma cleaning machine capable of adaptively adjusting power output, which comprises a desktop bearing shell, a vacuum processing cavity is preset on one side of the front surface outside the desktop bearing shell, and a total maintenance machine cover is preset on the side of the outside of the desktop bearing shell. A component access cover is pre-arranged at the upper end position of the other side of the front face of the exterior of the tabletop bearing shell, a main control panel is fixedly installed at the lower end position of the other side of the front face of the exterior of the tabletop bearing shell, and a sliding material carrying mechanism is movably installed at the lower end position of the interior of the vacuum treatment cavity; and a plasma generation assembly is fixedly mounted in the middle of the upper end in the vacuum treatment cavity. According to the plasma cleaning machine, the material bearing structure is additionally arranged, and the auxiliary scanning camera is additionally arranged on the plasma cleaning mechanism, so that the size and the weight of a workpiece to be cleaned can be judged through double means, and the corresponding power used for cleaning can be quickly determined.
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Description

Technical Field

[0001] The utility model relates to the technical field of plasma cleaning machines, in particular to an intelligent plasma cleaning machine with adaptive power output adjustment. Background Art

[0002] The plasma cleaning agent, also known as a plasma surface treatment instrument, is a brand-new high-tech technology that uses plasma to achieve effects that cannot be achieved by conventional cleaning methods. Plasma is a state of matter, also called the fourth state of matter, which does not belong to the common three states of solid, liquid, and gas. Applying sufficient energy to a gas to ionize it makes it into a plasma state.

[0003] The desktop plasma cleaning machine is a relatively common type of plasma cleaning equipment. However, most of the existing desktop plasma cleaning machines have problems such as the overall feeding and discharging work not being smooth and continuous, which correspondingly affects the overall working performance. Moreover, most of them require manual adjustment of the cleaning power output according to the type and size of the workpiece during the cleaning operation, and cannot adaptively adjust the cleaning output power according to the actual cleaning requirements, resulting in a relatively high overall operation complexity and a greater impact on the overall cleaning work efficiency.

[0004] Based on this, the utility model proposes an intelligent plasma cleaning machine with adaptive power output adjustment to solve the above problems. Summary of the Utility Model

[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and title of the utility model, to avoid obscuring the purpose of this part, the abstract, and the title. However, such simplifications or omissions shall not be used to limit the scope of the utility model.

[0006] In view of the above and / or existing problems in the design of desktop plasma cleaning equipment, the present utility model is proposed.

[0007] Therefore, one of the purposes of the present utility model is to provide an intelligent plasma cleaning machine with adaptive power output adjustment. By adding a material carrying and load-bearing structure to the original structure of the desktop plasma cleaning equipment and adding an auxiliary scanning camera to the plasma cleaning mechanism, it can judge the volume and weight of the workpiece to be cleaned through dual means, so as to quickly determine the corresponding power for cleaning, which helps to achieve the plasma cleaning use effect of the overall device with adaptive power output adjustment.

[0008] To achieve the above effects, the present utility model provides the following technical solution: An intelligent plasma cleaning machine with adaptive power output adjustment, comprising a desktop carrying housing. On one side of the front of the desktop carrying housing, a vacuum treatment chamber is preset. On the side of the desktop carrying housing, a general maintenance cover is preset. At the upper end of the other side of the front of the desktop carrying housing, a component maintenance cover is preset. At the lower end of the other side of the front of the desktop carrying housing, a main control panel is fixedly installed. A sealing door is movably installed outside the vacuum treatment chamber. A connecting hinge is movably connected between the side of the outside of the vacuum treatment chamber and the sealing door. The sealing door is movably installed between the outside of the desktop carrying housing through the connecting hinge. The sealing door rotates around the connecting hinge outside the desktop carrying housing. At the lower end inside the vacuum treatment chamber, a sliding material loading mechanism is movably installed. At the middle position of the upper end inside the vacuum treatment chamber, a plasma generating component is fixedly installed.

[0009] As a preferred solution of the intelligent plasma cleaning machine with adaptive power output adjustment of the present utility model, wherein: At the corner positions of the bottom of the desktop carrying housing, stable support feet are symmetrically and equidistantly fixedly installed. The vacuum treatment chamber as a whole is a cuboid hollow cavity structure inside the desktop carrying housing;

[0010] Through the symmetrical support structure of the stable support feet, the support stability necessary for the normal use of the device on the desktop is effectively ensured, and the vacuum treatment chamber provides a working environment for the device to perform vacuum plasma cleaning operations on workpieces.

[0011] As a preferred solution of the intelligent plasma cleaning machine with adaptive power output adjustment of the present utility model, wherein: At the side position of the outside of the sealing door, an opening assist handle is fixedly installed. At the middle position of the outside of the sealing door, an observation window is fixedly installed. The plasma generating component and the main control panel are electrically connected to each other;

[0012] By providing an observation window on the outside of the sealing door, the device can directly observe the plasma cleaning operation from the outside during the normal plasma cleaning operation, so that corresponding measures can be taken in a timely manner when abnormalities occur in the cleaning work inside the vacuum treatment chamber.

[0013] As a preferred solution of the intelligent plasma cleaning machine with adaptive power output adjustment of the present utility model, wherein: At the side position of the outside of the plasma generating component, a positioning scanning camera is fixedly installed. At the bottom of the plasma generating component, a plasma cleaning head is preset. And the main control panel is built-in with a parameter comparison setting program. The positioning scanning camera and the main control panel are electrically connected to each other;

[0014] By adding a positioning and scanning camera, the device is equipped with the functional use of performing a top-down intuitive scan on the workpiece to be cleaned to determine its volume, and the main control panel is used to control the normal use of the device, which helps to simplify the overall control method of the device and reduce the overall usage difficulty.

[0015] As a preferred embodiment of the intelligent plasma cleaning machine with adaptive power output adjustment according to the present invention, wherein: on both sides of the lower end inside the vacuum treatment chamber, there are symmetrically arranged directional sliding grooves, and on both sides of the outside of the sliding loading mechanism, there are symmetrically fixedly installed positioning sliding receiving blocks. The sliding loading mechanism is slidably connected to the directional sliding grooves through the positioning sliding receiving blocks, and the external specifications of the positioning sliding receiving blocks correspond and match with the internal specifications of the directional sliding grooves.

[0016] By adopting a sliding loading mechanism with a sliding connection structure, the feeding and discharging operations of the device for the workpiece to be cleaned are made faster and more convenient, enriching the overall functional use and correspondingly improving the overall comprehensive performance.

[0017] As a preferred embodiment of the intelligent plasma cleaning machine with adaptive power output adjustment according to the present invention, wherein: on the outside of the sliding loading mechanism, there is a preset positioning maintenance cover plate. In the middle position of the front surface of the positioning maintenance cover plate, there is a preset sliding auxiliary groove. Inside the sliding loading mechanism, there is a preset load-bearing sensing component. On the upper end of the sliding loading mechanism, there is a movable loading mesh plate. At the corner positions of the bottom of the loading mesh plate, there are symmetrically fixedly installed loading support rods. The loading support rods pass through the upper end of the sliding loading mechanism and are movably connected to the load-bearing sensing component, and a load-bearing reset spring is sleeved on the outside of the loading support rods. The load-bearing sensing component is electrically connected to the main control panel.

[0018] By adding a load-bearing sensing component and combining the auxiliary scanning operation of the positioning and scanning camera for the workpiece to be cleaned, it helps the device to more accurately judge the cleaning power output suitable for the workpiece.

[0019] The beneficial effects of the present invention are as follows: the present invention adds a material carrying and load-bearing structure on the basis of the original desktop plasma cleaning equipment structure and adds an auxiliary scanning camera to the plasma cleaning mechanism. It can judge the volume and weight of the workpiece to be cleaned by dual means, so as to quickly determine the corresponding power used for cleaning, which helps to achieve the plasma cleaning effect of the device as a whole with adaptive power adjustment output. On the basis of not affecting the internal vacuum environment of the vacuum processing chamber under the working condition, a sliding bearing platform is used to stably carry the workpiece to be cleaned, making the plasma cleaning operation of the device faster and more convenient, helping to achieve rapid material loading and unloading of the device, and enriching the overall functionality. At the same time, the respective alignment of the main inspection cover and the component inspection cover enables the device to quickly perform inspection operations after determining the fault location, which helps to extend the overall service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort. Among them:

[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the utility model in a doorless state;

[0023] Figure 3 This is an overall schematic diagram of the sliding loading mechanism of the utility model;

[0024] Figure 4 This is a schematic diagram of the internal structure of the front side of the utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the sliding loading mechanism of the utility model.

[0026] Numbers in the figure: 1. Desktop bearing shell; 2. Stable support base; 3. Vacuum processing chamber; 4. General maintenance cover; 5. Component maintenance cover; 6. Main control panel; 7. Sealed door; 8. Associated hinge; 9. Door opening auxiliary handle; 10. Observation window; 11. Plasma generating assembly; 12. Positioning scanning camera; 13. Plasma cleaning end; 14. Directional sliding groove; 15. Sliding loading mechanism; 16. Positioning maintenance cover; 17. Positioning sliding receiving block; 18. Loading mesh plate; 19. Loading support rod; 20. Loading repositioning spring; 21. Sliding auxiliary groove; 22. Loading sensor assembly. DETAILED DESCRIPTION

[0027] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given in conjunction with the accompanying drawings of the specification.

[0028] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0029] Secondly, the present utility model will be described in detail with reference to the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally out of the general scale, and the said schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width and depth should be included.

[0030] Please refer to Figures 1-5, the present utility model provides a technical solution: an intelligent plasma cleaning machine with adaptive power output adjustment, which includes a desktop bearing housing 1, stable support feet 2, a vacuum treatment chamber 3, a general maintenance cover 4, a component maintenance cover 5, a main control panel 6, a sealing door 7, an associated hinge 8, an opening assistance handle 9, an observation window 10, a plasma generation component 11, a positioning and scanning camera 12, a plasma cleaning head 13, a directional sliding groove 14, a sliding material loading mechanism 15, a positioning maintenance cover plate 16, a positioning sliding bearing block 17, a material loading mesh plate 18, a material loading support rod 19, a load-bearing reset spring 20, a sliding assistance groove 21 and a load-bearing sensing component 22. A vacuum treatment chamber 3 is preset at one side position on the front of the external part of the desktop bearing housing 1, a general maintenance cover 4 is preset at the side position of the external part of the desktop bearing housing 1, a component maintenance cover 5 is preset at the upper end position on the other side of the front of the external part of the desktop bearing housing 1, a main control panel 6 is fixedly installed at the lower end position on the other side of the front of the external part of the desktop bearing housing 1. A sealing door 7 is movably installed outside the vacuum treatment chamber 3, and an associated hinge 8 is movably connected between the side position of the outside of the vacuum treatment chamber 3 and the sealing door 7. The sealing door 7 is movably installed between the outside of the desktop bearing housing 1 through the associated hinge 8. The sealing door 7 rotates around the associated hinge 8 outside the desktop bearing housing 1. A sliding material loading mechanism 15 is movably installed at the lower end position inside the vacuum treatment chamber 3, a plasma generation component 11 is fixedly installed at the middle position of the upper end inside the vacuum treatment chamber 3. Stable support feet 2 are symmetrically and equidistantly fixedly installed at the corner positions of the bottom of the desktop bearing housing 1. The vacuum treatment chamber 3 as a whole is a cuboid hollow cavity structure inside the desktop bearing housing 1. An opening assistance handle 9 is fixedly installed at the side position of the outside of the sealing door 7, and an observation window 10 is fixedly installed at the middle position of the outside of the sealing door 7. The plasma generation component 11 and the main control panel 6 are electrically connected to each other. A positioning and scanning camera 12 is fixedly installed at the side position of the outside of the plasma generation component 11. A plasma cleaning head 13 is preset at the bottom of the plasma generation component 11, and a parameter comparison and setting program is built in the main control panel 6. The positioning and scanning camera 12 and the main control panel 6 are electrically connected to each other. Directional sliding grooves 14 are symmetrically opened at both side positions of the lower end inside the vacuum treatment chamber 3. Positioning sliding bearing blocks 17 are symmetrically fixedly installed at both side positions of the outside of the sliding material loading mechanism 15. The sliding material loading mechanism 15 is slidably connected to the directional sliding grooves 14 through the positioning sliding bearing blocks 17, and the external specifications of the positioning sliding bearing blocks 17 correspond and match with the internal specifications of the directional sliding grooves 14. A positioning maintenance cover plate 16 is preset at the outside of the sliding material loading mechanism 15, a sliding assistance groove 21 is preset at the middle position of the front of the outside of the positioning maintenance cover plate 16. A load-bearing sensing component 22 is preset inside the sliding material loading mechanism 15. A material loading mesh plate 18 is movably installed at the upper end of the sliding material loading mechanism 15. Material loading support rods 19 are symmetrically fixedly installed at the corner positions of the bottom of the material loading mesh plate 18,The material-carrying support rod 19 is movably connected between the upper end of the sliding material-carrying mechanism 15 and the load-bearing sensing component 22, and a load-bearing reset spring 20 is sleeved outside the material-carrying support rod 19. The load-bearing sensing component 22 is electrically connected to the main control panel 6;

[0031] Through the symmetric support structure of the stable support feet 2, the support stability necessary for the normal operation of the device on the table is effectively ensured. The vacuum treatment chamber 3 provides a working environment for the device to perform vacuum plasma cleaning operations on workpieces. By opening an observation window 10 outside the sealing door 7, the device can visually observe the plasma cleaning operation from the outside during the normal plasma cleaning operation, so that when an abnormality occurs in the cleaning work inside the vacuum treatment chamber 3, corresponding measures can be taken in a timely manner. By adding a positioning scanning camera 12, the device has the function of performing a top-down visual scan on the workpiece to be cleaned to determine its volume, and the main control panel 6 controls the normal operation of the device, which helps to simplify the overall control method of the device and reduce the overall usage difficulty. By adopting a sliding material-carrying mechanism 15 with a sliding connection structure, the loading and unloading operations of the workpiece to be cleaned by the device are faster and more convenient, enriching the overall usage function and correspondingly improving the overall comprehensive performance. By adding a load-bearing sensing component 22 and combining the auxiliary scanning operation of the positioning scanning camera 12 on the workpiece to be cleaned, it helps the device to more accurately judge the cleaning power output suitable for the workpiece.

[0032] Working principle:

[0033] When using this device to perform plasma cleaning operations on specified workpieces, first place the entire desktop carrying housing 1 at the specified working position on a horizontal desktop. The symmetric fixed installation structure of the stable support feet 2 and its own structural characteristics can achieve the effect of stably supporting the entire desktop carrying housing 1. Open the sealing door 7 through the connection structure characteristics of the associated hinge 8 using the door-opening auxiliary handle 9. Through the sliding auxiliary groove 21, use the sliding connection structure between the positioning sliding receiving block 17 and the directional sliding groove 14 to slide and pull the entire sliding loading mechanism 15 outward. Then, stably place the workpiece to be subjected to plasma cleaning on the upper end of the loading mesh plate 18. The loading support rod 19 undergoes a certain degree of displacement downward under the pressure of the workpiece on the loading mesh plate 18, causing the load-bearing reset spring 20 to be compressed and deformed, transmitting the pressure to the load-bearing sensing component 22, enabling the load-bearing sensing component 22 to sense the weight of the workpiece to be cleaned and upload it to the main control panel 6 for comparison with the parameters set by the built-in program to determine the working power range to be used. Using the sliding connection structure between the positioning sliding receiving block 17 and the directional sliding groove 14, push the sliding loading mechanism 15 back into the vacuum treatment chamber 3 and close the sealing door 7, so that the plasma generating component 11 performs an intuitive clothing scan on the workpiece to be cleaned directly below through the positioning scanning camera 12 to judge the volume of the workpiece and upload the data to the main control panel 6 for comparison with the parameters set by the built-in program to determine the working power range to be used, thereby achieving the use effect of adaptive adjustment of the cleaning operation power of this device. Through the setting and control of the main control panel 6, the plasma generating component 11 performs stable and continuous plasma cleaning operations on the workpiece directly below through the plasma cleaning head 13. The observation window 10 can perform an intuitive external observation operation on the plasma cleaning processing operations of the workpiece inside the vacuum treatment chamber 3 to facilitate timely handling of emergencies during the cleaning operation, effectively enriching the overall use functionality of this device and effectively improving the overall comprehensive use performance of this device.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. An intelligent plasma cleaning machine with adaptive power output adjustment, comprising a desktop bearing housing (1), characterized in that: On one side of the front of the outer surface of the desktop carrying housing (1), a vacuum treatment chamber (3) is preset. On the side position of the outer surface of the desktop carrying housing (1), a general maintenance cover (4) is preset. On the upper position of the other side of the front of the outer surface of the desktop carrying housing (1), a component maintenance cover (5) is preset. On the lower position of the other side of the front of the outer surface of the desktop carrying housing (1), a main control panel (6) is fixedly installed. A sealing door (7) is movably installed outside the vacuum treatment chamber (3). A connecting hinge (8) is movably connected between the side position outside the vacuum treatment chamber (3) and the sealing door (7). The sealing door (7) is movably installed between the outside of the desktop carrying housing (1) through the connecting hinge (8). The sealing door (7) rotates around the connecting hinge (8) on the outside of the desktop carrying housing (1). A sliding loading mechanism (15) is movably installed at the lower position inside the vacuum treatment chamber (3). A plasma generating component (11) is fixedly installed at the middle position of the upper part inside the vacuum treatment chamber (3).

2. The intelligent plasma cleaning machine with adaptive power output adjustment as claimed in claim 1, wherein: At the corner positions of the bottom of the desktop carrying housing (1), stable supporting feet (2) are symmetrically and equidistantly fixedly installed. The vacuum treatment chamber (3) as a whole is a cuboid hollow cavity structure inside the desktop carrying housing (1).

3. The intelligent plasma cleaner with adaptive power output adjustment according to claim 2, characterized in that: An opening assistance handle (9) is fixedly installed at the side position outside the sealing door (7). An observation window (10) is fixedly installed at the middle position outside the sealing door (7). The plasma generating component (11) and the main control panel (6) are electrically connected to each other.

4. The intelligent plasma cleaning machine with adaptive power output adjustment according to claim 3, wherein: A positioning and scanning camera (12) is fixedly installed at the side position outside the plasma generating component (11). A plasma cleaning end (13) is preset at the bottom of the plasma generating component (11). And a parameter comparison and setting program is built in the main control panel (6). The positioning and scanning camera (12) and the main control panel (6) are electrically connected to each other.

5. The intelligent plasma cleaner with adaptive power output adjustment as claimed in claim 4, wherein: Orientation sliding grooves (14) are symmetrically opened at both sides of the lower part inside the vacuum treatment chamber (3). Positioning sliding receiving blocks (17) are symmetrically fixedly installed at both sides of the outside of the sliding loading mechanism (15). The sliding loading mechanism (15) is slidably connected to the orientation sliding grooves (14) through the positioning sliding receiving blocks (17). And the external specifications of the positioning sliding receiving blocks (17) correspond and match with the internal specifications of the orientation sliding grooves (14).

6. The intelligent plasma cleaner with adaptive power output adjustment according to claim 5, characterized in that: An external positioning and maintenance cover plate (16) is preset outside the sliding material loading mechanism (15). A sliding auxiliary groove (21) is preset at the middle position of the front surface of the external positioning and maintenance cover plate (16). A load-bearing sensing component (22) is preset inside the sliding material loading mechanism (15). A material loading mesh plate (18) is movably installed at the upper end of the sliding material loading mechanism (15). Load-bearing support rods (19) are symmetrically and fixedly installed at the corner positions of the bottom of the material loading mesh plate (18). The load-bearing support rods (19) pass through the upper end of the sliding material loading mechanism (15) and are movably connected to the load-bearing sensing component (22). A load-bearing reset spring (20) is sleeved outside the load-bearing support rods (19). The load-bearing sensing component (22) is electrically connected to the main control panel (6).