Cooling device for alloy casting machining

Abstract

The utility model relates to the technical field of cooling for alloy casting processing, and discloses a cooling device for alloy casting processing, which comprises a main body mechanism and a cooling mechanism, the cooling mechanism is fixedly arranged in the main body mechanism, the main body mechanism comprises a base, a cooling box and a cooling medium storage box, the cooling box is fixedly arranged at the top end of the base, and the cooling medium storage box is arranged in the cooling box. Cooling medium storage boxes are fixedly installed on the two sides of the cooling box. The cooling device has the advantages that production efficiency is improved, alloy castings are rapidly and effectively cooled, the production period is shortened, circulation and subsequent machining of the castings can be accelerated, and therefore the overall production efficiency is improved. And the product quality is guaranteed, uniform and rapid cooling is beneficial to reduction of thermal stress in the casting, the generation risk of deformation and cracks is reduced, and the dimensional precision and mechanical performance of the alloy casting are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of cooling for alloy casting processing, in particular to a cooling device for alloy casting processing. Background Technique

[0002] Aluminum alloy is one of the common light metals in our life. Aluminum alloy has good corrosion resistance. Most of the aluminum alloy products used in daily life are formed by using molds. When the product is just formed, it cannot be directly processed because its temperature is too high. It needs to be cooled before further processing.

[0003] The existing patent document with the publication number CN109226724A provides a casting cooling device. A circulating fan, a refrigeration pipe, a cold compressor and a radiator are connected. The casting in the cooling box exchanges heat with the refrigeration pipe to cool the casting, and the cooling is carried out in the box.

[0004] However, when the existing one is in use, the castings need to be placed layer by layer. During the process of placing the castings, the castings need to be arranged. After cooling, they need to be taken out again. The operation process is cumbersome, the degree of automation is low, and the production efficiency is affected. Summary of the Invention

[0005] (I) Technical Problems to be Solved

[0006] The purpose of the utility model is to provide a cooling device for alloy casting processing to solve the problems of cumbersome operation process, low degree of automation and affected production efficiency mentioned in the above background technique.

[0007] (II) Technical Solutions

[0008] To achieve the above purpose, the utility model provides the following technical solutions: A cooling device for alloy casting processing, including a main body mechanism and a cooling mechanism. The cooling mechanism is fixedly installed inside the main body mechanism. The main body mechanism includes a base, a cooling box and a cooling medium storage box. The cooling box is fixedly installed at the top of the base, and the cooling medium storage boxes are fixedly installed on both sides of the cooling box;

[0009] The cooling mechanism includes a water pump, a pipeline and a nozzle. The water pump is fixedly installed inside the cooling box. A number of pipelines are fixedly installed inside the cooling box, and the pipelines are fixedly installed with nozzles.

[0010] Preferably, the main body mechanism further includes a fan and ventilation openings. The fan is fixedly installed inside the cooling box, and a number of ventilation openings are fixedly installed on both sides of the outer surface of the cooling box.

[0011] Preferably, the main body mechanism further includes a conveyor belt and a rotating shaft. The conveyor belt is fixedly installed on the cooling box, and the rotating shafts are fixedly installed on both sides of the conveyor belt.

[0012] Preferably, the main body mechanism further includes a water inlet and a drain outlet. The water inlet is fixedly installed at the left bottom end of the cooling box, and the drain outlet is fixedly installed at the right bottom end of the cooling box.

[0013] Preferably, the cooling mechanism further includes a magnet sheet and a control panel. The magnet sheets are fixedly installed on both sides inside the cooling box, and the control panel is fixedly installed on one surface of the cooling box.

[0014] Preferably, the cooling mechanism further includes a valve and a pressure valve. The valve is fixedly installed on one side of the cooling box, and the pressure valve is fixedly installed on one side of the cooling box.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. Improve production efficiency, quickly and effectively cool alloy castings, shorten the production cycle, and accelerate the circulation and subsequent processing of castings, thereby improving the overall production efficiency. Ensure product quality, uniform and rapid cooling helps reduce the thermal stress inside the casting, reduce the risk of deformation and crack generation, and ensure the dimensional accuracy and mechanical properties of alloy castings. Optimize material properties, an appropriate cooling rate can promote the formation and optimization of the alloy structure, and improve performance indicators such as the strength and hardness of the material. Save energy, through precise temperature control and efficient cooling system design, it is possible to reduce energy consumption on the premise of meeting the cooling requirements. Prolong the service life of the equipment, a good cooling effect can reduce the thermal damage of high temperature to equipment components and prolong the service life of the cooling device itself;

[0017] 2. Improve process stability, a stable and reliable cooling process helps reduce product quality fluctuations caused by uneven cooling or improper temperature control, and improve the stability and consistency of the production process. Reduce production costs, reduce the generation of waste products and defective products, and reduce the waste of raw materials and the costs of subsequent processing. Adapt to various alloys, and can be applied to different types of alloy castings, with wide versatility. Environmentally friendly and energy-saving, using environmentally friendly cooling media and energy-saving designs to reduce the impact on the environment. Easy to operate and maintain, with a reasonable structure, simple operation, low maintenance costs, and easy for operators to master and perform daily maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 It is a top view internal structural schematic diagram of the present utility model;

[0020] Figure 3 It is a front structural schematic diagram of the present utility model;

[0021] Figure 4 This is a schematic diagram of the fan structure of the present utility model.

[0022] In the figure: 1. Main body mechanism; 101. Base; 102. Cooling box; 103. Cooling medium storage tank; 104. Fan; 105. Vent; 106. Conveyor belt; 107. Rotating shaft; 108. Water inlet; 109. Drain outlet; 2. Cooling mechanism; 201. Water pump; 202. Pipeline; 203. Sprinkler head; 204. Magnet sheet; 205. Control panel; 206. Valve; 207. Pressure valve. Specific implementation mode

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figure 1 - Figure 4 , the present utility model provides a technical solution: a cooling device for alloy casting processing, including a main body mechanism (), and a cooling mechanism (). The cooling mechanism () is fixedly installed inside the main body mechanism (). The main body mechanism () includes a base (), a cooling box (), and a cooling medium storage tank (). The cooling box () is fixedly installed at the top end of the base (), and the cooling medium storage tanks () are fixedly installed on both sides of the cooling box ().

[0025] The cooling mechanism () includes a water pump (), a pipeline (), and a sprinkler head (). The water pump () is fixedly installed inside the cooling box (), and a number of pipelines () are fixedly installed inside the cooling box (). The pipelines () are fixedly installed with sprinkler heads ().

[0026] Preferably, the main body mechanism () further includes a fan () and a vent (). The fan () is fixedly installed inside the cooling box (), and a number of vents () are fixedly installed on both sides of the outer surface of the cooling box ().

[0027] Preferably, the main body mechanism () further includes a conveyor belt () and a rotating shaft (). The conveyor belt () is fixedly installed on the cooling box (), and the rotating shafts () are fixedly installed on both sides of the conveyor belt ().

[0028] Preferably, the main body mechanism () further includes a water inlet () and a drain outlet (). The water inlet () is fixedly installed at the left bottom end of the cooling box (), and the drain outlet () is fixedly installed at the right bottom end of the cooling box ().

[0029] Preferably, the cooling mechanism 2 further includes a magnet sheet 204 and a control panel 205. The magnet sheet 204 is fixedly installed on both sides inside the cooling box 102, and the control panel 205 is fixedly installed on one surface of the cooling box 102.

[0030] Preferably, the cooling mechanism 2 further includes a valve 206 and a pressure valve 207. The valve 206 is fixedly installed on one side of the cooling box 102, and the pressure valve 207 is fixedly installed on one side of the cooling box 102.

[0031] Working principle: The cooling box 102 serves as the main space for the cooling operation, having good sealing performance and heat insulation performance. The coolant in the cooling medium storage tank 103 circulates through the water pump 201 in the pipeline 202 and is sprayed out from the nozzle 203, directly acting on the alloy casting. The fan 104 and the ventilation opening 105 are used to promote the air circulation inside the cooling box 102 and accelerate the heat dissipation. The conveyor belt 106 is used to carry and convey the alloy casting, keeping it stable during the cooling process and facilitating uniform cooling. The water inlet 108 and the drain outlet 109 are used to discharge the used cooling medium for replacement or treatment. The control panel 205 centrally controls the operating parameters of the cooling device, such as temperature setting, the rotation speed of the fan 104, the flow rate of the pump, etc. The magnet sheet 204 applies a specific magnetic field to change the heat conduction performance of the alloy and accelerate the heat dissipation. Place the high-temperature alloy casting after processing on the conveyor belt 106 of the cooling device. The cooling medium circulation tank 103 starts to work. The water pump 201 pumps the cooling medium out of the storage tank and transports it through the pipeline 202 to the nozzle 203. The nozzle 203 evenly sprays the cooling medium on the surface of the alloy casting, and the cooling medium absorbs the heat of the casting. At the same time, the fan 104 in the ventilation system operates to promote the air flow inside the cooling box 102 and accelerate the heat dissipation. According to the set temperature requirement, the control panel 205 automatically adjusts parameters such as the flow rate of the water pump 201 and the rotation speed of the fan 104 to control the cooling speed and effect. After a period of cooling, when the temperature of the alloy casting drops to the set requirement, the cooling process is completed, and the casting can be taken out for subsequent processing.

[0032] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement of the technical solution of the present invention by those of ordinary skill in the art shall not depart from the essence and scope of the technical solution of the present invention.

Claims

1. A cooling device for alloy casting processing, comprising a main body mechanism (1) and a cooling mechanism (2), wherein the cooling mechanism (2) is fixedly installed inside the main body mechanism (1), and is characterized in that: The main body mechanism (1) includes a base (101), a cooling box (102), and a cooling medium storage box (103). The cooling box (102) is fixedly installed at the top of the base (101), and the cooling medium storage boxes (103) are fixedly installed on both sides of the cooling box (102). The cooling mechanism (2) includes a water pump (201), a pipeline (202), and a nozzle (203). The water pump (201) is fixedly installed inside the cooling box (102), several pipelines (202) are fixedly installed inside the cooling box (102), and the nozzle (203) is fixedly installed on the pipeline (202).

2. The cooling device for alloy casting processing according to claim 1, characterized in that: The main body mechanism (1) further includes a fan (104) and a ventilation opening (105). The fan (104) is fixedly installed inside the cooling box (102), and several ventilation openings (105) are fixedly installed on both sides of the outer surface of the cooling box (102).

3. A cooling device for processing alloy castings according to claim 2, characterized in that: The main body mechanism (1) further includes a conveyor belt (106) and a rotating shaft (107). The conveyor belt (106) is fixedly installed on the cooling box (102), and the rotating shafts (107) are fixedly installed on both sides of the conveyor belt (106).

4. A cooling device for alloy casting processing according to claim 3, characterized in that: The main body mechanism (1) further includes a water inlet (108) and a drain outlet (109). The water inlet (108) is fixedly installed at the left bottom end of the cooling box (102), and the drain outlet (109) is fixedly installed at the right bottom end of the cooling box (102).

5. The cooling device for alloy casting processing according to claim 4, characterized in that: The cooling mechanism (2) further includes a magnet sheet (204) and a control panel (205). The magnet sheets (204) are fixedly installed on both sides inside the cooling box (102), and the control panel (205) is fixedly installed on one side surface of the cooling box (102).

6. The cooling device for alloy casting processing according to claim 5, wherein: The cooling mechanism (2) further includes a valve (206) and a pressure valve (207). The valve (206) is fixedly installed on one side of the cooling box (102), and the pressure valve (207) is fixedly installed on one side of the cooling box (102).

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