Bent pipe spot welding machine supporting structure
By designing the support structure of the pipe bending spot welder, using the multi-axis sliding table module and drive components, the instability problem of the cylinder during rotating support is solved, and the effect of stable coiling of the half-pipe on the cylinder is achieved.
Patent Information
- Application Number
- CN202422430217.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-09
AI Technical Summary
During the pipe bending process, the cylinder is prone to instability when rotating and supporting, resulting in the problem of falling of the pipe bending.
A pipe bending spot welder support structure is designed, including a first support assembly, a second support assembly and a third support assembly. Through a multi-axis sliding table module and a drive assembly, the support assembly is ensured to move axially along the cylinder body and provide stable support through a rolling element in contact with the side of the cylinder body.
Improve the stability during the winding process of the pipe bending to ensure that the half pipe is coiled stably on the cylinder and avoid falling.
Smart Images

Figure CN223172299U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bent pipe processing, in particular to a support structure for a bent pipe spot welder. Background Art
[0002] In order to cool or heat the medium in a pressure vessel, semi-bent pipes are usually wound and welded on the outer shell of the vessel. The manufacturing process is as follows: first, a steel strip is continuously processed on a pipe bender to form a bent semi-pipe, and then the semi-pipe is wound around the cylinder body for several turns. The final butt weld is a continuous spiral circumferential weld.
[0003] In the above processing process, the cylinder body needs to be rotationally supported. Since the bent pipe will be subjected to unstable forces during winding, the cylinder body may fall off the rotational support. Based on this, this solution provides a support structure for a bent pipe spot welder. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a support structure for a bent pipe spot welder, and this solution solves the problem of unstable support during the processing.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A support structure for a bent pipe spot welder has a semi-pipe bender, which is used to bend the semi-pipe so that the semi-pipe fits the cylinder body. It also includes a first support assembly, a second support assembly, and a third support assembly. The third support assembly is used to support both ends of the cylinder body. The first support assembly and the second support assembly are located on both sides of the cylinder body and are both in the same radial cross-section of the cylinder body. The first support assembly and the second support assembly are set to be interlocked. The second support assembly is provided with a multi-axis slide table module, and the semi-pipe bender is installed on the multi-axis slide table module. The first support assembly has a base, on which a support part is hinged. The support part is provided with a lifting module and a rolling body, and the rolling body is installed on the lifting module. The rolling body is in sliding contact with the cylinder body; the base also has a driving component, and the driving component is used to drive the support part to rotate around the hinge point.
[0006] The above technical solution sets the first support assembly, the second support assembly, and the third support assembly. The first support assembly and the second support assembly are respectively located on both sides of the cylinder body, and the third support assembly is used to support both ends of the cylinder body. At the same time, the first support assembly has a support part and a lifting module. The support part can adjust the angle so that the rolling body on the lifting module abuts against the side of the cylinder body. The first support assembly and the second support assembly can move along the axial direction of the cylinder body at the same time, ensuring that when the semi-pipe is wound around the cylinder body, the first support assembly can provide sufficient support force for the cylinder body and improve the stability during the winding process of the semi-pipe.
[0007] The supporting part includes a supporting arm, and the lifting module includes a lifting arm fixedly connected to the supporting arm. A first lead screw is provided on the lifting arm, and a first motor for driving the first lead screw is provided at the top end of the lifting arm. Linear slide rails are provided on both sides of the first lead screw, and linear sliders are fitted on the linear slide rails. The linear sliders are fixedly connected to a slider plate. A supporting frame is connected to the slider plate, and a first nut block adapted to the first lead screw is connected to the supporting frame. The rolling element is a first roller, and a first support for mounting the first roller is connected to the supporting frame.
[0008] In the above technical solution, the supporting part of the supporting arm is adopted, and the lifting arm is connected to the supporting arm. Linear slide rails and linear sliders are used on the lifting arm to fit and connect the first roller. The first roller is used for rolling contact with the side surface of the cylinder body. When the cylinder body winds the half pipe, the first roller can provide support for the side of the cylinder body away from the pipe bender, ensuring the stability of the half pipe during winding.
[0009] A first guiding rod is provided on the supporting frame in a direction perpendicular to the linear slide rail. One end of the first guiding rod is fixedly connected to the first support, and a first cylinder is also installed on the supporting frame. The output end of the first cylinder is fixedly connected to the first support.
[0010] In the above technical solution, the first guiding rod is connected to the first support. The first support can be adjusted to extend or shorten by the first cylinder, and then cooperate with the supporting arm that can rotate, so as to adapt to cylinders of different sizes.
[0011] A fourth supporting component is provided on the base. The fourth supporting component includes a mounting frame. A second support is provided at the top end of the mounting frame, and a second roller is connected to the second support. A second guiding rod is vertically provided on the mounting frame, and the top end of the second guiding rod is fixedly connected to the second support. A second cylinder is installed on the mounting frame, and the output end of the second cylinder faces upward and is fixedly connected to the second support.
[0012] In the above technical solution, the fourth supporting component is fixed on the base and is used to support the middle part of the bottom end of the cylinder body. The second roller is installed on the second support, and the position of the second roller can be adjusted by the second cylinder, so as to provide a better supporting effect for the cylinder body.
[0013] The driving component includes a first hinge seat, a second hinge seat and a worm gear screw jack. The first hinge seat is provided on the base and is located between the first supporting component and the fourth supporting component. The second hinge seat is provided on the lifting arm. The body of the worm gear screw jack is hinged to the base through the first hinge seat, and the screw end of the worm gear screw jack is hinged to the lifting arm through the second hinge seat.
[0014] The driving assembly of the above technical solution has a worm gear screw lift. After starting the worm gear screw lift, the screw of the worm gear screw lift can pull or push the support arm to make a circular motion, thereby completing the support of the first roller on the side of the cylinder.
[0015] The multi-axis slide module is a dual-axis slide module, which includes a first track, a first slide and a second slide. The first track is arranged along the length direction of the cylinder, the first track is coupled to the first slide, and the first slide is coupled to the second slide perpendicular to the length direction of the cylinder. The half-tube bending machine is installed on the second slide at one end close to the cylinder, and a material rack is also installed on the other end of the second slide. The first slide is fixedly connected to the base, and a second track is arranged on the side of the base away from the first slide along the length direction of the cylinder, and the base slides with the second track.
[0016] The dual-axis slide module of the above technical solution can provide the pipe bending machine with axial and radial position movement along the cylinder, which is conducive to processing the bent half-pipe from the pipe bending machine and better fitting it with the side of the cylinder, and by fixedly connecting the first slide to the base, the first support assembly and the second support assembly are connected into a whole. When the pipe bending machine moves along the axial direction of the cylinder, the first support assembly can also move along the axial direction of the cylinder. At this time, when the half-pipe processed by the pipe bending machine is coiled with the cylinder, the follow-up movement of the first support assembly can provide more stable support for the coiling process.
[0017] The driving wheel module of the present invention is to be arranged on the basis of the second rotation of the gear train and the transmission gear of the second rotation of the gear train. The driving wheel module of the present invention is to be arranged on the basis of the second rotation of the gear train. The second rotation of the gear train is to be arranged on the basis of the second rotation of the gear train.
[0018] The third support assembly of the above technical solution is provided with at least two groups, which are generally distributed at both ends of the cylinder. The provision of the third track allows the walking bracket to find the optimal position to support the cylinder. The walking bracket is provided with two walking slides that can form a V-shaped or U-shaped support for the cylinder. Furthermore, the walking bracket is provided with a bidirectional screw rod that can adjust the distance between the walking slides. The bidirectional screw rod is driven by a servo motor, so that it can adapt to cylinders of different sizes, and has a wider applicability.
[0019] Technical effects and advantages of this utility model:
[0020] 1. In this solution, the first support component and the second support component are respectively located on both sides of the cylinder body, and the third support component is used to support both ends of the cylinder body. At the same time, the first support component has a support part and a lifting module. The support part can adjust the angle so that the rolling elements on the lifting module are in contact with the side surface of the cylinder body. The first support component and the second support component can move along the axial direction of the cylinder body simultaneously, ensuring that when the half pipe is wound around the cylinder body, the first support component can provide sufficient support force for the cylinder body and improve the stability during the winding process of the half pipe.
[0021] 2. In this solution, a lifting arm is connected to the support arm, and a linear slide rail and a linear slider are used to adaptively connect the first roller on the lifting arm. The first roller is used for rolling contact with the side surface of the cylinder body. When the cylinder body winds the half pipe, the first roller can provide support for the side of the cylinder body away from the pipe bender, ensuring the stability during the winding of the half pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a three-dimensional view of the support structure of the pipe bending spot welder provided by the present utility model;
[0023] Figure 2 is a three-dimensional view of the first support component and the fourth support component in the support structure of the pipe bending spot welder provided by the present utility model;
[0024] Figure 3 is Figure 2 an enlarged structural schematic diagram of part A in
[0025] Figure 4 is Figure 1 an enlarged structural schematic diagram of part B in
[0026] Reference numerals: 1, base; 2, support arm; 3, lifting arm; 4, linear slide rail; 5, linear slider; 6, slider plate; 7, support frame; 8, first support; 9, first roller; 10, first cylinder; 11, first guide rod; 12, first lead screw; 13, first motor; 14, lead screw end; 15, machine body; 16, mounting bracket; 17, support seat; 18, second roller; 19, second cylinder; 20, second guide rod; 21, first hinge seat; 22, second hinge seat; 23, first slide table; 24, second slide table; 25, first track; 26, material rack; 27, half pipe bender; 28, second track; 29, third track; 30, walking bracket; 31, walking slider; 32, track wheel; 33, bidirectional lead screw; 34, third support; 35, third roller; 36, third motor; 37, servo motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Embodiment
[0029] This embodiment provides a support structure for a bent pipe spot welder as shown in Figure 1 which has a half-pipe bending machine 27 for bending half-pipes so that the half-pipes can fit with the cylinder body. It further includes a first support assembly, a second support assembly, and a third support assembly. The third support assembly is used to support both ends of the cylinder body. The first support assembly and the second support assembly are located on both sides of the cylinder body and are both in the same radial cross-section of the cylinder body. The first support assembly and the second support assembly are linked. The second support assembly is provided with a multi-axis slide table module, and the half-pipe bending machine 27 is installed on the multi-axis slide table module. The first support assembly has a base 1, a support part is hinged on the base 1, the support part is provided with a lifting module and a rolling body, the rolling body is installed on the lifting module, and the rolling body is in sliding contact with the cylinder body; the base 1 also has a driving assembly for driving the support part to rotate around the hinge point.
[0030] In this embodiment, for the first support assembly, the second support assembly, and the third support assembly, the first support assembly and the second support assembly are respectively located on both sides of the cylinder body, and the third support assembly is used to support both ends of the cylinder body. At the same time, the first support assembly has a support part and a lifting module. The support part can adjust the angle so that the rolling body on the lifting module abuts against the side surface of the cylinder body. The first support assembly and the second support assembly can move along the axial direction of the cylinder body at the same time, ensuring that when the half-pipe is coiled around the cylinder body, the first support assembly can provide sufficient support force for the cylinder body, improving the stability during the coiling process of the half-pipe.
[0031] As shown in Figure 2 the support part includes a support arm 2, the lifting module includes a lifting arm 3 fixedly connected to the support arm 2. A linear slide rail 4 and a linear slider 5 adapted to the linear slide rail 4 are provided on the lifting arm 3. A support frame 7 is connected to the linear slider 5. The rolling body is a first roller 9, and a first support 8 for installing the first roller 9 is connected to the support frame 7. The support part of this support structure adopts a support arm 2, the lifting arm 3 is connected to the support arm 2, the linear slide rail 4 and the linear slider 5 are used on the lifting arm 3 to adaptively connect the first roller 9, and the first roller 9 is used for rolling contact with the side surface of the cylinder body. When the cylinder body coils the half-pipe, the first roller 9 can provide support for the side of the cylinder body away from the bending machine, ensuring the stability during the coiling of the half-pipe.
[0032] Furthermore, as shown inFigure 3 As shown, a first guide rod 11 is provided on the support frame 7 in a direction perpendicular to the linear slide rail 4. One end of the first guide rod 11 is fixedly connected to the first support 8. A first cylinder 10 is also installed on the support frame 7, and the output end of the first cylinder 10 is fixedly connected to the first support 8. Among them, the first guide rod 11 is connected to the first support 8, and the first support 8 can be adjusted to extend or shorten through the first cylinder 10, and then cooperate with the support arm 2 that can rotate, so as to adapt to cylinders of different sizes.
[0033] To provide a better support effect, as Figure 2 shown, a fourth support assembly is provided on the base 1. The fourth support assembly includes a mounting frame 16. A second support is provided at the top of the mounting frame 16. The second support is connected to a second roller 18. A second guide rod 20 is vertically provided on the mounting frame 16. The top end of the second guide rod 20 is fixedly connected to the second support. A second cylinder 19 is installed on the mounting frame 16, and the output end of the second cylinder 19 faces upward and is fixedly connected to the second support. Since the fourth support assembly is fixed on the base 1 and is used to support the middle part of the bottom end of the cylinder, and the second roller 18 is installed on the second support, the position of the second roller 18 can be adjusted through the second cylinder 19, so as to provide a better support effect for the cylinder.
[0034] The drive assembly of this embodiment includes a first hinge seat 21, a second hinge seat 22 and a worm gear screw jack. The first hinge seat 21 is provided on the base 1 and is located between the first support assembly and the fourth support assembly. The second hinge seat 22 is provided on the lifting arm 3. The body 15 of the worm gear screw jack is hinged to the base 1 through the first hinge seat 21, and the screw end 14 of the worm gear screw jack is hinged to the lifting arm 3 through the second hinge seat 22. Since the above drive assembly has a worm gear screw jack, when the worm gear screw jack is started, the screw of the worm gear screw jack can pull or push the support arm 2 to make a circular motion, and the first roller 9 completes the support of the side surface of the cylinder.
[0035] Furthermore, as Figure 1As shown, the multi-axis slide module of this embodiment is a dual-axis slide module, which includes a first rail 25, a first slide 23 and a second slide 24. The first rail 25 is arranged along the length direction of the cylinder, the first rail 25 is coupled with the first slide 23, the first slide 23 is coupled with the second slide 24, the half-tube bender 27 is installed on the second slide 24 close to one end of the cylinder, and a material rack 26 is also installed on the other end of the second slide 24. The first slide 23 is fixedly connected to the base 1, and the base 1 is provided with a second rail 28 along the length direction of the cylinder away from the first slide 23. The base 1 slides with the second rail 28. The dual-axis slide module can provide the pipe bending machine with axial and radial position movement along the cylinder, which is conducive to processing the bent half-pipe from the pipe bending machine and better fitting it with the side of the cylinder, and by fixedly connecting the first slide 23 to the base 1, the first support assembly and the second support assembly are connected into a whole. When the pipe bending machine moves along the axial direction of the cylinder, the first support assembly can also move along the axial direction of the cylinder. At this time, when the half-pipe processed by the pipe bending machine is coiled with the cylinder, the follow-up movement of the first support assembly can provide more stable support for the coiling process.
[0036] The third support assembly includes a third track 29 arranged along the length direction of the cylinder. Figure 4 As shown, at least two walking brackets 30 are provided on the third track 29, and two walking slides 31 are symmetrically provided on the walking bracket 30. A driving wheel module is installed on the top of the walking slide 31, and a track wheel 32 that travels along the third track 29 is provided at the bottom of the walking bracket 30. Bidirectional screw rods 33 are symmetrically installed in the walking bracket 30, and a servo motor 37 that is transmission-connected to one end of the bidirectional screw rod 33 is installed on the outer side of the walking bracket 30; the bottom of the walking slide 31 is slidably installed on the walking bracket 30, and the bottom end of the walking slide 31 is connected to a second nut block adapted to the bidirectional screw rod 33, and the driving wheel module includes a third support 34, and a third roller 35 is installed on the third support 34. A third motor 36 is installed on the outer side of the third support 34, and the output end of the third motor 36 is connected to the third roller 35.
[0037] The third support assembly of the above embodiment is provided with at least two groups, which are generally distributed at both ends of the cylinder. The third track 29 is provided to enable the walking bracket 30 to find the best position to support the cylinder. The walking bracket 30 has two walking slides 31 that can form a V-shaped or U-shaped support for the cylinder. Furthermore, the walking bracket 30 is provided with a bidirectional screw rod 33 that can adjust the distance between the walking slides 31. The bidirectional screw rod 33 is driven by the servo motor 37, so that it can adapt to cylinders of different sizes and has a wider applicability.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. The support structure of the elbow spot welder, which has a semi-tube bending machine (27) for bending a semi-tube so that the semi-tube fits against the cylinder body, is characterized in that, It further includes a first support component, a second support component and a third support component. The third support component is used to support both ends of the cylinder body. The first support component and the second support component are located on both sides of the cylinder body and both are in the same radial cross-section of the cylinder body. The first support component and the second support component are set to be interlocked. The second support component is provided with a multi-axis sliding table module, and the half-pipe bending machine (27) is installed on the multi-axis sliding table module. The first support component has a base (1), a support part is hinged on the base (1), a lifting module and a rolling body are provided on the support part, the rolling body is installed on the lifting module, and the rolling body is in sliding contact with the cylinder body; the base (1) further has a driving component, and the driving component is used to drive the support part to rotate around the hinge point.
2. The support structure of the elbow spot welder according to claim 1, characterized in that, The support part includes a support arm (2). The lifting module includes a lifting arm (3) fixedly connected to the support arm (2). A first lead screw (12) is provided on the lifting arm (3). A first motor (13) for driving the first lead screw (12) is provided at the top of the lifting arm (3). Linear slide rails (4) are provided on both sides of the first lead screw (12). Linear sliders (5) are adapted on the linear slide rails (4). The linear sliders (5) are fixedly connected to a slider plate (6). A support frame (7) is connected to the slider plate (6). A first nut block adapted to the first lead screw (12) is connected to the support frame (7). The rolling body is a first roller (9), and a first support (8) for installing the first roller (9) is connected to the support frame (7).
3. The support structure of the elbow spot welder according to claim 2, characterized in that, A first guide rod (11) is provided on the support frame (7) in a direction perpendicular to the linear slide rail (4). One end of the first guide rod (11) is fixedly connected to the first support (8). A first cylinder (10) is further installed on the support frame (7), and the output end of the first cylinder (10) is fixedly connected to the first support (8).
4. The support structure of the elbow spot welder according to claim 3, characterized in that, A fourth support component is provided on the base (1). The fourth support component includes a mounting frame (16). A second support is provided at the top of the mounting frame (16). The second support is connected to a second roller (18). A second guide rod (20) is vertically provided on the mounting frame (16). The top of the second guide rod (20) is fixedly connected to the first support (8). A second cylinder (19) is installed on the mounting frame (16), and the output end of the second cylinder (19) faces upward and is fixedly connected to the second support.
5. The support structure of the elbow spot welder according to claim 4, characterized in that, The driving component includes a first hinge seat (21), a second hinge seat (22) and a worm gear screw jack. The first hinge seat (21) is provided on the base (1) and is located between the first support component and the fourth support component. The second hinge seat (22) is provided on the lifting arm (3). The body (15) of the worm gear screw jack is hinged to the base (1) through the first hinge seat (21), and the screw end (14) of the worm gear screw jack is hinged to the lifting arm (3) through the second hinge seat (22).
6. The support structure of the elbow spot welder according to any one of claims 1-5, characterized in that The multi-axis slide module is a dual-axis slide module, which includes a first track (25), a first slide (23) and a second slide (24). The first track (25) is arranged along the length direction of the cylinder, the first track (25) is coupled with the first slide (23), and the first slide (23) and the second slide (24) are coupled perpendicular to the length direction of the cylinder. The half-tube bending machine (27) is installed on the second slide (24) at one end close to the cylinder, and a material rack (26) is also installed on the other end of the second slide (24). The first slide (23) is fixedly connected to the base (1), and a second track (28) is arranged on the side of the base (1) away from the first slide (23) along the length direction of the cylinder. The base (1) and the second track (28) are slidably matched.
7. The support structure of the elbow spot welder according to any one of claims 1-5, characterized in that The third support assembly comprises a third track (29) arranged along the length direction of the cylinder, at least two walking brackets (30) are provided on the third track (29), two walking slides (31) are symmetrically provided on the walking bracket (30), a driving wheel module is installed on the top of the walking slide (31), a track wheel (32) that travels along the third track (29) is provided at the bottom of the walking bracket (30), a bidirectional screw rod (33) is symmetrically installed in the walking bracket (30), and a A servo motor (37) is connected to one end of the bidirectional screw rod (33); the bottom of the walking slide (31) is slidably mounted on the walking bracket (30); the bottom end of the walking slide (31) is connected to a second nut block adapted to the bidirectional screw rod (33); the driving wheel module includes a third support (34); a third roller (35) is mounted on the third support (34); a third motor (36) is mounted on the outer side of the third support (34); and the output end of the third motor (36) is connected to the third roller (35).