Six-direction non-traditional machining support

By designing a six-way special processing bracket, using hollow aluminum plates and screw hole pins to connect, the six-way positioning of titanium alloy structural parts is achieved, solving the problems of multiple clamping and alignment in the processing of titanium alloy structural parts, and improving processing efficiency.

CN223172468UActive Publication Date: 2025-08-01KUNMING HONGYUN MASCH FACTORY
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Patent Information

Application Number
CN202422363393.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-01
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing titanium alloy structural parts need to be clamped 6 times and re-corrected when processing, resulting in a long processing time and cannot be mass-produced.

Method used

A six-way special processing bracket is designed, using the bottom plate, side plate and top plate composed of hollow aluminum plates, and connected through screw holes and pins to achieve six-way positioning of the parts, combining positioning pins and fastening screws to simplify the positioning process.

Benefits of technology

It realizes rapid six-way processing of titanium alloy structural parts, shortens positioning and correcting time, improves processing efficiency, and meets mass production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a six-direction non-traditional machining support which comprises a support body and a titanium alloy structural part, the upper end of the support body is connected with the titanium alloy structural part through a positioning pin, the support body is connected with a bottom plate through a fastening screw, the outer side of the bottom plate is fixedly connected with a side plate, and the top of the side plate is fixedly connected with a top plate. Screw through holes connected with a workbench are formed in the inner sides of the bottom plate, the side plates and the top plate, the bottom plate is designed to be a hollow aluminum plate, the upper plane and the lower plane of the bottom plate are smooth, and two sets of positioning pin holes are designed in the plane of the support body. According to the six-direction non-traditional machining support, an existing positioning hole of a structural part is ingeniously utilized in design, the positioning precision of the part position is guaranteed, all direction requirements of angle cleaning of the structural part are met by changing the contact face of the support and a machining equipment workbench and changing the position of a positioning pin, the positioning mode and the positioning process of the device are simple and easy to understand, assembling operation is easy and convenient, and the machining efficiency is high. The efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of special processing of titanium alloy structural parts, in particular to a six-directional special processing bracket. Background Art

[0002] Titanium alloy is an alloy composed of titanium and other metal elements with a variety of excellent physical and chemical properties. Titanium alloy structural parts cast from titanium alloy are widely used in many fields due to their excellent performance.

[0003] The existing titanium alloy structural parts have an outer dimension of φ239mm and a height of 173mm. They are bracket structures cast from cast titanium ZTC4 and serve as supports for other components. They are large in size and irregular in shape. The six directions of the part contain multiple connector holes, and most of the connector holes are square right-angle holes, requiring root cleaning on all sides. Due to the limitation of the radius of the machining tool, the connector openings have rounded corners on all sides after being processed in the machining center. In addition, the hardness of titanium alloy is relatively high (HRC40-45), and the rounded corners are thick, making manual processing impossible. Therefore, special electric spark machining is adopted. However, when positioning the part, a vise is required for six clamping and repeated alignment, which greatly consumes processing time and cannot be mass-produced.

[0004] In response to the above problems, it is urgent to carry out innovative design based on the original six-way special processing bracket structure. Utility Model Content

[0005] The purpose of the present utility model is to provide a six-way special processing bracket to solve the problem in the above background technology that the existing titanium alloy structural parts need to be clamped six times in a vise when positioning the parts, and the parts need to be aligned repeatedly, which greatly takes up the processing time and cannot be mass-produced.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a six-way special processing bracket, comprising a bracket body and a titanium alloy structural part, the upper end of the bracket body is connected to the titanium alloy structural part through a positioning pin, and the bracket body is connected to the base plate through a fastening screw, the outer side of the base plate is fixedly connected to the side plate, and the top of the side plate is fixedly connected to the top plate, and the inner sides of the bottom plate, side plate and top plate are all provided with screw through holes for connecting to the workbench.

[0007] Preferably, the bottom plate is designed as a hollow aluminum plate, and the upper and lower surfaces of the bottom plate are smooth and flat; this structure ensures the horizontal accuracy of the titanium alloy structural parts during positioning through the smooth flatness.

[0008] Preferably, the bracket body is designed with two groups of positioning pin holes on the plane; this structure can achieve precise positioning of the structural member in two directions, namely, the left side and the right side, by changing the positioning angle, thus meeting the processing direction requirements.

[0009] Preferably, the side plates are designed as hollowed-out aluminum plates, and the upper and lower planes of the side plates are smooth flatness; this structure ensures the horizontal accuracy during the positioning of the structural components through the smooth flatness of the side plates.

[0010] Preferably, the top plate is designed as a hollowed-out aluminum plate, and the upper and lower planes of the top plate are smooth flatness; this structure ensures the horizontal accuracy during the positioning of the structural components through the smooth flatness of the top plate.

[0011] Preferably, both the bottom plate and the side plates, and between the side plates and the top plate are connected by two groups of screw holes and pins; this structure ensures the perpendicularity of the connection between the plates by connecting the bottom plate and the side plates, and between the side plates and the top plate through two groups of screw holes and pins.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. The six-way bracket cleverly utilizes the existing positioning holes of the structural components in design, ensuring the positioning accuracy of the part positions;

[0014] 2. The six-way bracket realizes all-direction requirements for chamfering of the structural components by changing the contact surface between the bracket and the workbench of the processing equipment and changing the position of the positioning pins;

[0015] 3. The positioning method and process of the six-way bracket are simple and easy to understand, the assembly operation is simple, and the efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic three-dimensional structure diagram of the whole of the present utility model;

[0017] Figure 2 is a schematic side view structure diagram of the whole of the present utility model; <![CDATA[

[0018] ]]><![CDATA[ Figure 3 ]]>is a schematic top view structure diagram of the whole of the present utility model;

[0019] Figure 4 is a schematic front view structure diagram of the whole of the present utility model.

[0020] In the figure: 1. Bracket body; 2. Titanium alloy structural component; 3. Bottom plate; 4. Side plate; 5. Top plate; 6. Positioning pin; 7. Fastening screw; 8. Screw through hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1 - 4 Figures 1 - 4

[0023] The bottom plate 3 is designed as a hollow aluminum plate, and the upper and lower planes of the bottom plate 3 are smooth flatness; two groups of dowel pin holes are designed on the plane of the support body 1; the side plate 4 is designed as a hollow aluminum plate, and the upper and lower planes of the side plate 4 are smooth flatness; the top plate 5 is designed as a hollow aluminum plate, and the upper and lower planes of the top plate 5 are smooth flatness; the bottom plate 3 and the side plate 4, and the side plate 4 and the top plate 5 are connected by two groups of screw holes and dowel pins;

[0024] When this structure is in use, first fix the bottom plate 3 on the workbench by bolts, then remove the dowel pin 6 and the M5 fastening screw 7, place the bottom surface of the support body 1 on the bottom plate 3, align the support body 1, and then fasten the support body 1 to the bottom plate 3 by the fastening screw 7. Position the titanium alloy structural part 2 on the support body 1 through the dowel pin 6 and fasten it with the dowel pin 6 to process the top of the titanium alloy structural part 2; without removing the titanium alloy structural part 2, rotate the bottom plate 3 by 90° to change the contact surface with the workbench to the side plate 4 to process the front and back of the titanium alloy structural part 2; change the positioning angle of the titanium alloy structural part 2 through the dowel pin 6 to process the side of the titanium alloy structural part 2; without removing the titanium alloy structural part 2, rotate the bottom plate 3 by 90° to change the contact surface with the workbench to the top plate 5 to process the bottom of the titanium alloy structural part 2; in this way, (3*2) six-direction positioning processing is realized, enabling it to quickly carry out the next mass production work. Using this six-direction support for the special processing positioning of the titanium alloy structural part 2, the six-direction processing of the titanium alloy structural part 2 can be completed only by rotating the bottom plate 3 without removing the titanium alloy structural part 2, greatly shortening the positioning and alignment time, and ensuring the part position positioning accuracy by using the existing positioning holes of the titanium alloy structural part 2.

[0025] The content not detailed in this specification belongs to the prior art well-known to those skilled in the art.

[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A six-direction special processing bracket, comprising a bracket body (1) and a titanium alloy structural member (2), characterized in that: The upper end of the bracket body (1) is connected with a titanium alloy structural member (2) through a positioning pin (6), and the bracket body (1) is connected with a bottom plate (3) through fastening screws (7). The outer side of the bottom plate (3) is fixedly connected with a side plate (4), and the top of the side plate (4) is fixedly connected with a top plate (5). Screw through holes (8) for connecting with the workbench are opened on the inner sides of the bottom plate (3), the side plate (4) and the top plate (5).

2. The six-direction special processing bracket according to claim 1, characterized in that: The bottom plate (3) is designed as a hollowed-out aluminum plate, and the upper and lower planes of the bottom plate (3) have smooth flatness.

3. A six-way special processing bracket according to claim 1, characterized in that: Two groups of positioning pin holes are designed on the plane of the bracket body (1).

4. The six-way special processing bracket according to claim 1, characterized in that: The side plate (4) is designed as a hollowed-out aluminum plate, and the upper and lower planes of the side plate (4) have smooth flatness.

5. The six-way special processing bracket according to claim 1, characterized in that: The top plate (5) is designed as a hollowed-out aluminum plate, and the upper and lower planes of the top plate (5) have smooth flatness.

6. The six-direction special processing bracket according to claim 1, characterized in that: The bottom plate (3) and the side plate (4), and the side plate (4) and the top plate (5) are connected through two groups of screw hole pins.