Iron scrap removing device applied to mounting surface of automobile part tray

Abstract

The utility model relates to the technical field of automobile part machining, in particular to an iron scrap removing device applied to an automobile part tray mounting surface, which comprises a mounting seat and a scrap removing assembly, the chip removing assembly comprises an air conveying part, a plurality of limiting blocks and at least one nozzle arranged on each limiting block, the limiting blocks are arranged on the mounting seat and embedded in the limiting grooves, and the nozzles penetrate through the limiting blocks and face the mounting surface of the tray; the gas conveying piece is used for conveying gas to the nozzle; according to the scrap iron removing device applied to the tray mounting surface of the automobile part, air is supplied into the nozzles, the nozzles spray the air to the tray mounting surface, and scrap iron on the tray mounting surface is removed, so that the scrap iron does not need to be manually removed, the working intensity of workers is favorably relieved, and the working efficiency is improved. And meanwhile, the removing efficiency of the tray mounting surface is improved.

Description

Technical Field

[0001] The present application relates to the technical field of automotive part processing, and particularly to a milling and cleaning device applied to the mounting surface of a pallet for automotive parts. Background Art

[0002] During the processing of automotive parts, a pallet is usually provided at the bottom of the parts to carry the automotive parts. A plurality of limiting grooves are provided on the pallet to facilitate the fixing and processing of the parts. However, during the processing of the parts, a large amount of iron filings will adhere to the mounting surface of the pallet. The accumulation of iron filings and chip build-up causes the mounting surface of the pallet to not fully fit with the bottom of the parts, affecting the processing effect of the automotive parts. Therefore, it is necessary to clean the iron filings on the mounting surface of the pallet.

[0003] In the prior art, the iron filings and chip build-up adhering to the mounting surface of the pallet are often removed by manual scraping. When scraping the mounting surface of the pallet, the staff first prepares a water spray gun. After the pallet is transported from the previous process to the iron filing cleaning area, the staff applies force to the water spray gun so that the nozzle of the water spray gun faces the side of the mounting surface of the pallet. Then, the on-off regulating valve and the water pressure regulating valve of the water spray gun are adjusted so that the water flows out along the gun body of the water spray gun and is sprayed into the limiting grooves of the pallet. First, the iron filings adhering to the groove wall and the periphery of the limiting grooves of the pallet are washed and removed. Then, the nozzle is adjusted to face the top wall of the pallet, and the iron filings adhering to the top wall of the pallet are washed and removed. Finally, it is checked whether the mounting surface of the pallet is completely clean, and the water spray gun is adjusted to wash and remove the fine iron filings adhering to the mounting surface of the pallet multiple times, ultimately ensuring that there are no residual iron filings on the mounting surface of the pallet, thus achieving the removal of the iron filings on the mounting surface of the pallet.

[0004] In view of the above related technologies, during the cleaning process of the mounting surface of the pallet, it is necessary for the staff to hold the water spray gun to remove the iron filings adhering to the mounting surface of the pallet, which affects the scraping efficiency of the mounting surface of the pallet. Utility Model Content

[0005] In order to improve the scraping efficiency of the mounting surface of the pallet, the present application provides a milling and cleaning device applied to the mounting surface of a pallet for automotive parts.

[0006] The milling and cleaning device applied to the mounting surface of a pallet for automotive parts provided by the present application adopts the following technical solutions:

[0007] A milling and cleaning device applied to the mounting surface of a pallet for automotive parts includes a mounting base and a scraping assembly;

[0008] The scraping assembly includes an air delivery member, a plurality of limiting blocks, and at least one nozzle provided on each of the limiting blocks. The limiting blocks are provided on the mounting base, and the limiting blocks are fitted into the limiting grooves. The nozzles penetrate through the limiting blocks and are arranged facing the mounting surface of the pallet;

[0009] The gas delivery component is used to deliver gas to the nozzle.

[0010] By adopting the above technical solution, first, the driving mount is moved so that the top wall of the mount fits against the bottom wall of the tray, and at the same time, the limiting block on the mount is inserted into the limiting groove and fits against the groove wall of the limiting groove. Then, the gas is delivered into the nozzle through the gas delivery component, and then the gas is sprayed from the nozzle onto the tray mounting surface along the periphery of each limiting block. Blowing air from multiple nozzles onto the tray mounting surfaces along the peripheries of the respective limiting blocks jointly achieves the removal of the adhered iron filings on the tray mounting surface; the provided chip removal component, by supplying gas into the nozzle and spraying the gas from the nozzle onto the tray mounting surface to remove the iron filings on the tray mounting surface, does not require manual cleaning of the iron filings, which helps to reduce the work intensity of the staff and improve the chip removal efficiency of the tray mounting surface.

[0011] Preferably, the gas delivery component includes a gas delivery pipe and a gas valve. One end of the gas delivery pipe is connected to the input end of the nozzle, and the other end is connected to a gas source. The gas valve is installed on the gas delivery pipe.

[0012] By adopting the above technical solution, the provided gas delivery component facilitates adjusting the gas valve to supply gas to the nozzle through the gas delivery pipe. Additionally, the gas valve can also control the flow rate and direction of the gas, achieving stable supply and control of the gas to ensure that the nozzle can continuously and evenly spray gas.

[0013] Preferably, it further includes a conveying component, and the conveying component includes a support frame, a driving member, a plurality of rotating shafts, and at least two rollers installed on each rotating shaft;

[0014] The rotating shafts are rotatably connected to the support frame, and the plurality of rotating shafts are arranged axially parallel and evenly distributed along the length direction of the support frame;

[0015] The rollers are coaxially sleeved on the rotating shafts, and the rollers are fixedly connected to the rotating shafts. The distance between two adjacent rollers on the same rotating shaft is less than the width of the tray.

[0016] By adopting the above technical solution, the driving member drives the plurality of rotating shafts to rotate in the same direction, and the rotating shafts drive the tray on the rollers to move along the rotating direction of the rotating shafts, delivering the tray to the position of the chip removal component to complete the chip removal of the tray mounting surface; the provided conveying component, by setting rollers on the rotating shafts, helps to reduce the contact area between the rotating shafts and the tray, making it less likely for the tray to tilt or shake during transportation, improving the smoothness and fluency of the tray during transportation. Additionally, the setting that the distance between two adjacent rollers on the same rotating shaft is less than the width of the tray facilitates the stable support and conveyance of the tray.

[0017] Preferably, the driving member includes a driving motor and a transmission chain, and a transmission gear is provided on the same side end of the multiple rotating shafts. The chain rings of the transmission chain are meshed with the multiple transmission gears, and the driving motor is used to drive the transmission chain to engage with the transmission gears to drive the multiple rotating shafts to rotate simultaneously.

[0018] By adopting the above technical solution, the drive motor is started, the output shaft of the drive motor drives the transmission chain to rotate, the transmission chain drives the gear to rotate, and the gear drives the rotating shaft to rotate, thereby realizing simultaneous driving of multiple rotating shafts; the set driving parts, through the coordinated use of the drive motor and the transmission chain, facilitate the synchronous rotation of multiple rotating shafts, effectively improving the transmission efficiency of the pallet.

[0019] Preferably, the chip removal assembly further includes at least one cylinder, the piston rod of the cylinder is vertically arranged, the cylinder is located directly below the mounting seat, and the piston rod of the cylinder is fixedly connected to the bottom wall of the mounting seat.

[0020] By adopting the above technical solution, the movement of the cylinder piston rod is adjusted to drive the mounting seat away from or close to the pallet, and then the pallet is supported by the mounting seat; the set cylinder facilitates the rapid adjustment of the height of the mounting seat, so that the pallet can be separated from the roller during the chip removal process.

[0021] Preferably, the cutting assembly also includes at least two sliders, and a sliding groove is provided on the two side walls of the support frame that are close to each other. The sliding groove is vertically arranged, and the two sliders are fixedly connected to the two opposite side walls of the mounting seat, and the two sliders are symmetrically distributed about the central axis of the mounting seat. The slider is located in the sliding groove and slides along the length direction of the sliding groove.

[0022] By adopting the above technical solution, the sliding connection between the slider and the slide groove facilitates the rapid disassembly and assembly of the mounting seat, and thus facilitates the replacement and maintenance of the mounting seat and the components located on the mounting seat. At the same time, the slide groove is arranged vertically, which facilitates the limiting of the mounting seat, so that the mounting seat slides along the length direction of the slide groove.

[0023] Preferably, the distance between the two rollers disposed opposite to each other on two adjacent rotating shafts is greater than the length of the mounting seat and less than the length of the tray.

[0024] By adopting the above technical solution, the mounting seat can smoothly and quickly pass through the gap formed between two adjacent rotating shafts, avoiding collision between the mounting seat and the rotating shaft, and at the same time, facilitating the smooth transmission of the pallet along the roller.

[0025] Preferably, the conveying assembly further comprises two guide plates, which are respectively arranged close to the two ends of the rotating shaft, and the guide plates are distributed along the length direction of the support frame.

[0026] By adopting the above technical solution, the provided guide plate facilitates restricting and guiding the tray to be conveyed along the length direction of the support frame, reducing the swing or inclination of the tray during the conveying process.

[0027] In summary, the present application includes at least one of the following beneficial technical effects:

[0028] 1. The provided chip removal component clears the chips on the tray mounting surface by supplying air into the nozzle and spraying the gas from the nozzle onto the tray mounting surface. This method does not require manual cleaning of the chips, which helps to reduce the work intensity of the staff and improve the chip removal efficiency of the tray mounting surface at the same time.

[0029] 2. The provided conveying component is provided with rollers on the rotating shaft, which helps to reduce the contact area between the rotating shaft and the tray, making it difficult for the tray to tilt or shake during the conveying process, and improving the smoothness and fluency of the tray during the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 FIG. is a schematic diagram of the overall structure of the chip removal device applied to the tray mounting surface of automotive parts in the embodiment of the present application.

[0031] Figure 2 FIG. is a schematic diagram of a partial structure of the chip removal device applied to the tray mounting surface of automotive parts in the embodiment of the present application, aiming to illustrate the conveying component.

[0032] Figure 3 FIG. is a schematic diagram of a partial structure of the chip removal device applied to the tray mounting surface of automotive parts in the embodiment of the present application, aiming to illustrate the chip removal component.

[0033] Reference numerals: 1, mounting seat; 2, chip removal component; 21, air delivery member; 211, air delivery pipe; 212, air valve; 22, limiting block; 23, nozzle; 24, cylinder; 25, chute; 26, slider; 27, photoelectric sensor; 3, conveying component; 31, support frame; 32, driving member; 321, driving motor; 322, transmission chain; 33, rotating shaft; 331, transmission gear; 34, roller; 35, guide plate; 36, driving wheel; 37, limiting wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0034] The following will further elaborate on the present application in conjunction with the attached Figures 1-3 and make a more detailed description.

[0035] The embodiment of the present application discloses a chip removal device applied to the tray mounting surface of automotive parts.

[0036] Referring to Figure 1 , a chip removal device applied to the tray mounting surface of automotive parts includes a conveying component 3, a mounting seat 1, and a chip removal component 2.

[0037] Reference Figure 2 Figure 2 , the conveying assembly 3 includes a support frame 31, a driving member 32, two guide plates 35, a plurality of rotating shafts 33, and at least two rollers 34 mounted on each rotating shaft 33; the support frame 31 is horizontally arranged, the rotating shafts 33 are rotatably connected to the support frame 31, the plurality of rotating shafts 33 are arranged axially parallel and evenly distributed along the length direction of the support frame 31, and the distance between two adjacent rotating shafts 33 is greater than the length of the mounting base 1 and less than the length of the tray; in this application, the number of rollers 34 sleeved on each rotating shaft 33 can be two, three, or four, as long as the sliding friction between the rotating shaft 33 and the bottom wall of the mounting base 1 can be changed to the rolling friction between the roller 34 and the bottom wall of the mounting base 1. In this embodiment, two rollers 34 are provided, and the two rollers 34 are symmetrically distributed on the rotating shaft 33 and welded to the side wall of the rotating shaft 33. In addition, the distance between the two rollers 34 on the same rotating shaft 33 in this application is less than the width of the tray, and the plurality of rollers 34 on the same side of the rotating shaft 33 are all located at the same horizontal position and evenly distributed along the length direction of the support frame 31; the two guide plates 35 are respectively arranged near the two end portions of the rotating shaft 33, the guide plates 35 are distributed along the length direction of the support frame 31, and the top walls of the guide plates 35 are coplanar with the top wall of the tray.

[0038] Reference Figure 2 Figure 2 , the driving member 32 includes a driving motor 321 and a transmission chain 322. In this application, the transmission chain 322 can be a single chain or a double chain, as long as the transmission chain 322 can drive a plurality of rotating shafts 33 to rotate simultaneously and in the same direction. In this embodiment, the transmission chain 322 is set as a single chain, and transmission gears 331 are welded on the same side end portions of the plurality of rotating shafts 33. The chain links of the transmission chain 322 are engaged with the teeth of the transmission gears 331. In this embodiment, the connection portion between the support frame 31 and the end portion of the rotating shaft 33 is hollow, and the transmission chain 322 and the transmission gears 331 are both located in the inner cavity of the support frame 31. The driving motor 321 is fixedly connected to the side wall of the support frame 31 close to the transmission chain 322, and a driving wheel 36 is welded on the output shaft of the driving motor 321. The chain links of the transmission chain 322 are engaged with the teeth of the driving wheel 36. Two limiting wheels 37 are also installed directly above the driving wheel 36. The arranged limiting wheels 37 can ensure the full engagement between the chain links of the transmission chain 322 and the transmission gears 331, and prevent the transmission chain 322 from being only partially engaged with the transmission gears 331 due to the influence of its own gravity, which affects the transmission effect on the rotating shafts 33; when the tray is conveyed, the driving motor 321 is started, the output shaft of the driving motor 321 drives the driving wheel 36 to rotate, the driving wheel 36 drives the transmission chain 322 to rotate, and the transmission chain 322 then drives the transmission gears 331 at the end portions of the plurality of rotating shafts 33 to rotate simultaneously in the same direction, thereby realizing the simultaneous and same-direction rotation of the plurality of rotating shafts 33.

[0039] Reference Figure 1 andFigure 3 The shaving component 2 includes an air delivery member 21, at least one cylinder 24, a photoelectric sensor 27, at least two sliders 26, a plurality of limit blocks 22, and at least one nozzle 23 provided on each limit block 22. In this application, the number of cylinders 24 can be one, two, or three, as long as it can lift the mounting seat 1. In this embodiment, two cylinders 24 are provided, and the two cylinders 24 are symmetrically distributed directly below the mounting seat 1, and the piston rods of the cylinders 24 are welded to the bottom wall of the mounting seat 1. Chutes 25 are provided on two side walls of the support frame 31 close to each other. The chutes 25 are vertically arranged. Two sliders 26 are welded to two opposite side walls of the mounting seat 1, and the two sliders 26 are symmetrically distributed about the central axis of the mounting seat 1. The sliders 26 are located in the chutes 25 and drive the mounting seat 1 to move along the length direction of the chutes 25. A plurality of limit blocks 22 are welded to the mounting seat 1, and the sizes of the plurality of limit blocks 22 are adapted to the limit grooves on the tray. The limit blocks 22 are fitted into the limit grooves. In this application, the number of nozzles 23 on each limit block 22 can be one, two, or three, as long as it can blow away the iron shavings on the mounting surface of the tray. In this embodiment, one nozzle 23 is provided. The nozzle 23 penetrates the limit block 22 and is arranged towards the mounting surface of the tray, and the nozzle 23 is a rotary nozzle 23. The air delivery member 21 includes an air delivery pipe 211 and an air valve 212. A nozzle is provided at the air inlet of the nozzle 23. One end of the air delivery pipe 211 is threadedly connected to the nozzle 23 through the nozzle, and the other end is connected to a gas source. The air valve 212 is installed on the air delivery pipe 211.

[0040] Referring to Figure 1 and Figure 3 , the photoelectric sensor 27 is arranged facing the tray and magnetically adsorbed on the support frame 31. In this application, the photoelectric sensor 27 can be a photoelectric transmissive sensor, a photoelectric switch sensor, or a photoelectric capacitive sensor, as long as it can sense and identify the tray. To save costs, in this embodiment, the photoelectric sensor 27 is set as a photoelectric switch sensor. In the normally open state, the light-emitting end of the optical path of the photoelectric switch sensor is at the same height as the side wall of the tray, and the optical path can directly irradiate the side wall of the tray. In this embodiment, a controller is further provided on the support frame 31 near the photoelectric sensor 27. The photoelectric sensor 27 is electrically connected to the controller, and the controller is electrically connected to the air valve 212. When removing the iron shavings on the mounting surface of the tray, the cylinder 24 is adjusted to lift the mounting seat 1. When the limit block 22 on the mounting seat 1 is fitted into the limit groove opened on the tray, the side wall of the tray blocks the optical path of the photoelectric sensor 27. The photoelectric sensor 27 transmits a signal to the controller, and the controller controls the air valve 212 to drive the nozzle 23 located on the limit block 22 to remove the iron shavings on the peripheral mounting surface of the tray of the limit block 22. A plurality of nozzles 23 jointly achieve the overall removal of the iron shavings on the mounting surface of the tray.

[0041] The implementation principle of a milling and cleaning device for the mounting surface of automotive part trays in the embodiments of this application is as follows: After being processed at the previous process, the tray enters the conveying channel formed by the support frame 31 and the rotating shaft 33. The adjusting driving member 32 drives multiple rotating shafts 33 to rotate simultaneously in the conveying direction of the tray. The rotation of the rotating shaft 33 drives the tray to move forward. After the tray is conveyed to the position opposite to the mounting seat 1, the adjusting cylinder 24 jacks up the mounting seat 1, so that the limiting block 22 on the mounting seat 1 is completely embedded in the limiting groove opened on the tray. The nozzle 23 in the limiting block 22 rotates and jets air towards the periphery of the limiting block 22 to achieve the cleaning of the milling on the mounting surface of the tray. After the milling cleaning is completed, the piston rod of the cylinder 24 contracts, and the tray drops onto the rotating shaft 33. The driving member 32 is adjusted again to drive the rotating shaft 33 to rotate, and the tray is conveyed to the next processing process.

[0042] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. An iron shaving removal device applied to the mounting surface of automotive part trays, characterized in that: It includes a mounting base (1) and a machining component (2); The machining component (2) includes a gas delivery member (21), a plurality of limiting blocks (22), and at least one nozzle (23) provided on each of the limiting blocks (22). The limiting blocks (22) are provided on the mounting base (1), and the limiting blocks (22) are fitted into limiting grooves. The nozzle (23) penetrates through the limiting block (22) and is arranged towards the mounting surface of the tray; The gas delivery member (21) is used to deliver gas to the nozzle (23).

2. The milling and cleaning device applied to the installation surface of automotive part trays according to claim 1, wherein: The gas delivery member (21) includes a gas delivery pipe (211) and a gas valve (212). One end of the gas delivery pipe (211) is connected to the input end of the nozzle (23), and the other end is connected to a gas source. The gas valve (212) is installed on the gas delivery pipe (211).

3. The milling and cleaning device applied to the installation surface of automotive part trays according to claim 1, characterized in that: It further includes a conveying component (3). The conveying component (3) includes a support frame (31), a driving member (32), a plurality of rotating shafts (33), and at least two rollers (34) installed on each of the rotating shafts (33); The rotating shafts (33) are rotatably connected to the support frame (31). The plurality of rotating shafts (33) are arranged axially parallel and are evenly distributed along the length direction of the support frame (31); The rollers (34) are coaxially sleeved on the rotating shafts (33), and the rollers (34) are fixedly connected to the rotating shafts (33). The distance between two adjacent rollers (34) located on the same rotating shaft (33) is less than the width of the tray.

4. The milling and cleaning device applied to the installation surface of automotive part trays according to claim 3, wherein: The driving member (32) includes a driving motor (321), a transmission chain (322), and a plurality of transmission gears (331). The transmission gears (331) are coaxially sleeved on the extension segments of the rotating shafts (33) extending out of the support frame (31). The chain ring of the transmission chain (322) is wound around the plurality of gears (331), and the chain ring of the transmission chain (322) meshes with the plurality of gears (331); The driving motor (321) is installed on the support frame (31), and the driving motor (321) is used to drive the transmission chain (322) to rotate.

5. The milling and cleaning device applied to the installation surface of automotive part trays according to claim 3, characterized in that: The machining component (2) further includes at least one cylinder (24). The piston rod of the cylinder (24) is arranged vertically. The cylinder (24) is located directly below the mounting base (1), and the piston rod of the cylinder (24) is fixedly connected to the bottom wall of the mounting base (1).

6. The milling and cleaning device applied to the installation surface of automotive part trays according to claim 5, wherein: The machining component (2) further includes at least two sliders (26). Chute grooves (25) are provided on two side walls of the support frame (31) that are close to each other. The chute grooves (25) are arranged vertically. The two sliders (26) are fixedly connected to two opposite side walls of the mounting base (1), and the two sliders (26) are symmetrically distributed about the central axis of the mounting base (1). The sliders (26) are located in the chute grooves (25) and slide along the length direction of the chute grooves (25).

7. The milling removal device applied to the installation surface of automotive parts trays according to claim 3, wherein: The distance between two rollers (34) that are oppositely arranged on adjacent rotating shafts (33) is greater than the length of the mounting base (1) and less than the length of the tray.

8. The milling removal device applied to the mounting surface of automotive parts trays according to claim 3, characterized in that: The conveying assembly (3) further includes two guide plates (35), the two guide plates (35) are respectively arranged near the two end portions of the rotating shaft (33), and the guide plates (35) are distributed along the length direction of the support frame (31).

Images