Ball valve polishing device with high stability

By introducing a stabilizing mechanism and polishing mechanism into the ball valve polishing device, the problem of difficult to control the polishing force and angle is solved, the stability and uniformity of the ball valve polishing process are achieved, and the polishing quality is improved.

CN223172678UActive Publication Date: 2025-08-01YANCHENG BAIJINLONG INTELLIGENT MASCH CO LTD
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Patent Information

Application Number
CN202422260276.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-01
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing ball valve polishing device cannot effectively grasp the polishing force and angle during polishing, resulting in uneven internal walls of the ball valve.

Method used

A ball valve polishing device including a stabilizing mechanism and a polishing mechanism is designed. The ball valve body is clamped by a DC motor by driving the ball screw and a nut to drive the clamping block to clamp the ball valve body. The polishing mechanism is polished by a servo motor to drive the polishing sheet to ensure the stability and consistency of the ball valve body during the polishing process.

Benefits of technology

It improves the stability of the ball valve polishing process, avoids falling and unevenness of the ball valve body during polishing, and ensures the uniformity and quality of the polishing effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223172678U_ABST
Patent Text Reader

Abstract

The high-stability ball valve polishing device comprises a main body and a stabilizing mechanism, the stabilizing mechanism is arranged at the top of the main body and comprises a direct current motor, the direct current motor is fixedly connected to the outer wall of the main body, and the output end of the direct current motor is fixedly connected with a first rotating shaft through a coupler; the other end of the first rotating shaft is fixedly connected with a ball screw, and the outer wall of the ball screw is connected with a ball nut in an engaged mode. According to the high-stability ball valve polishing device, through the arrangement of the stabilizing mechanism, the effect of stabilizing a ball valve body during polishing of the ball valve body can be achieved, so that the ball valve body is not prone to falling off, when the high-stability ball valve polishing device is used, a screwing block is rotated clockwise, the screwing block drives a threaded rod and a clamping block to fall down, a protective pad firmly presses the ball valve body, and the stability of the ball valve body is improved. And the situation that when the ball valve body is polished, the ball valve body is vibrated by a motor and falls off can be effectively avoided, and therefore the stability of the ball valve body during polishing is improved.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of ball valve processing, and particularly relates to a ball valve polishing device with strong stability. Background Technique

[0002] Polishing refers to a processing method that uses mechanical, chemical or electrochemical effects to reduce the surface roughness of a workpiece to obtain a bright and flat surface. It is a finishing process that uses a polishing tool and abrasive particles or other polishing media to process the surface of the workpiece. When polishing a ball valve, this ball valve polishing device with strong stability will be used.

[0003] After retrieval, it is found that in the prior art, such as a valve core grinding and polishing device with the publication number CN213561934U, which includes a support frame, a valve core chuck, an electric drill and a grinding plate. The electric drill is installed on the support frame, the bottom end of the support frame is fixed on the support surface, the drill bit of the electric drill is connected to the valve core fixture, and the other end of the valve core fixture is axially provided with an installation groove for connecting the valve core. The diameter of the installation groove is larger than the outer diameter of the valve core, and at least three through holes are evenly opened circumferentially on the valve core fixture towards the outside of the valve core fixture. Threads are provided in the through holes, and bolts are arranged to match the through holes. The bolts pass through the through holes to clamp and fix the valve core, and the grinding plate is movably arranged on one side of the valve core. The utility model uses the electric drill to connect the valve core fixture to clamp and fix the valve core, and rotates the valve core by controlling the rotation of the electric drill to achieve the effect of rotating the workpiece on the lathe, overcoming the difficulties of manual grinding in terms of unable to master the angle and inconvenient fixation, and realizing self-grinding and polishing of the valve core, thereby reducing the time of external repair and the maintenance cost.

[0004] Although the above valve core grinding and polishing device can overcome the difficulties of manual grinding in terms of unable to master the angle and inconvenient fixation, the above valve core grinding and polishing device still requires manual operation by workers to polish the valve core of the ball valve during work. Since manual polishing cannot master the polishing force and the polishing angle, difficulties may occur during polishing, resulting in unevenness on the inner wall of the ball valve. Therefore, a ball valve polishing device with strong stability is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a ball valve polishing device with strong stability, aiming to solve the problems of unable to master the polishing force and the polishing angle as mentioned in the above background technique, which may cause difficulties during polishing and result in unevenness on the inner wall of the ball valve.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A ball valve polishing device with strong stability, including a main body and a stabilizing mechanism, and the stabilizing mechanism is arranged on the top of the main body;

[0007] The stabilizing mechanism includes a DC motor, which is fixedly connected to the outer wall of the main body. The output end of the DC motor is fixedly connected to a first rotating shaft through a coupling. The other end of the first rotating shaft is fixedly connected to a ball screw. The outer wall of the ball screw is meshed with a ball nut. The top of the ball nut is welded to a moving block, and the back of the moving block is welded to a bracket.

[0008] Preferably, a threaded rod is threadedly connected to the top of the bracket, and a turning block is welded to the top of the threaded rod.

[0009] Through the above technical solution, it is convenient to drive the threaded rod to move downward.

[0010] Preferably, a bearing is movably connected to the bottom of the threaded rod, and a clamping block is fixedly connected to the bottom of the bearing.

[0011] Through the above technical solution, it is convenient to drive the clamping block to descend.

[0012] Preferably, an anti-slip pad is adhesively connected to the bottom of the clamping block, and a ball valve body is movably connected to the top of the moving block.

[0013] Through the above technical solution, it is convenient to prevent the ball valve body from slipping.

[0014] Preferably, a polishing mechanism is provided on the back of the main body and a polishing mechanism is provided on the top of the main body. The polishing mechanism includes a support frame, which is fixedly connected to the top of the main body. An activity groove is provided on the outer wall of the support frame, and an activity block is movably connected to the inner wall of the activity groove.

[0015] Through the above technical solution, it is convenient to adjust the height of the servo motor.

[0016] Preferably, an electric push rod is fitted at the bottom of the activity block, a servo motor is fitted on the outer wall of the activity block, the output end of the servo motor is fixedly connected to a second rotating shaft through a coupling, and a polishing disc is fixedly connected to the other end of the second rotating shaft.

[0017] Through the above technical solution, it is convenient to polish the ball valve body.

[0018] Compared with the prior art, the beneficial effect of the present utility model is that through the setting of the stabilizing mechanism, the ball valve body can be stabilized during polishing, so that the ball valve body is not easily dropped. When in use, by rotating the turning block clockwise, the turning block drives the threaded rod and the clamping block to descend, so that the protective pad firmly presses the ball valve body, which can effectively prevent the ball valve body from falling due to the vibration of the motor during polishing. Therefore, the stability during polishing of the ball valve body is improved. Brief Description of the Drawings

[0019] Figure 1 This is the front view structural schematic diagram of the whole of the present utility model;

[0020] Figure 2 This is the structural schematic diagram of the stabilizing mechanism of the present utility model;

[0021] Figure 3 This is the structural schematic diagram of the polishing mechanism of the present utility model;

[0022] Figure 4 This is the present utility model Figure 1 The enlarged structural schematic diagram of the mechanism at position A in the present utility model.

[0023] In the figure: 1. Main body; 2. Stabilizing mechanism; 201. DC motor; 202. First rotating shaft; 203. Ball screw; 204. Ball nut; 205. Moving block; 206. Bracket; 207. Threaded rod; 208. Wrench block; 209. Bearing; 210. Clamping block; 211. Anti-slip pad; 212. Ball valve body; 3. Polishing mechanism; 301. Support frame; 302. Activity groove; 303. Movable block; 304. Electric push rod; 305. Servo motor; 306. Second rotating shaft; 307. Polishing disc. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment: Please refer to Figure 1 , the present utility model: A ball valve polishing device with strong stability, including a main body 1 and a stabilizing mechanism 2. A stabilizing mechanism 2 is provided at the top of the main body 1, and a polishing mechanism 3 is provided at the top of the main body 1.

[0026] Among them: When a ball valve polishing device with strong stability is working, first, through the setting of the polishing mechanism 3, the ball valve body 212 can be effectively polished. Secondly, through the setting of the stabilizing mechanism 2, the stability effect during the polishing of the ball valve body 212 can be effectively improved.

[0027] Such as Figure 1 , Figure 2 and Figure 4As shown in the figure, a ball valve polishing device with strong stability. The stabilizing mechanism 2 includes a DC motor 201. The outer wall of the main body 1 is fixedly connected with the DC motor 201. The output end of the DC motor 201 is fixedly connected with a first rotating shaft 202 through a coupling. The other end of the first rotating shaft 202 is fixedly connected with a ball screw 203. The outer wall of the ball screw 203 is engaged with a ball nut 204. The top of the ball nut 204 is welded and connected with a moving block 205. The back of the moving block 205 is welded and connected with a bracket 206. The top of the bracket 206 is threadedly connected with a threaded rod 207. The top of the threaded rod 207 is welded and connected with a turning block 208. The bottom of the threaded rod 207 is movably connected with a bearing 209. The bottom of the bearing 209 is fixedly connected with a clamping block 210. The bottom of the clamping block 210 is adhesively connected with an anti-slip pad 211. The top of the moving block 205 is movably connected with a ball valve body 212.

[0028] Among them: During the process of the stabilizing mechanism 2 stabilizing the ball valve body 212, first place the ball valve body 212 in the upper slot of the moving block 205, and then rotate the turning block 208 clockwise. The turning block 208 drives the threaded rod 207 to rotate. Thus, the threaded rod 207 drives the clamping block 210 and the anti-slip pad 211 to descend, so that the clamping block 210 and the anti-slip pad 211 firmly clamp the ball valve body 212 to stabilize the ball valve body 212. Then start the DC motor 201. The DC motor 201 drives the ball screw 203 to rotate through the first rotating shaft 202. The rotating ball screw 203 drives the ball nut 204 and the moving block 205 to move leftward, so that the moving block 205 drives the ball valve body 212 to move leftward, thereby effectively guaranteeing the stability of the ball valve body 212.

[0029] Please refer to Figure 1 and Figure 3 As shown in the figure, a ball valve polishing device with strong stability. The polishing mechanism 3 includes a support frame 301. The top of the main body 1 is fixedly connected with the support frame 301. The outer wall of the support frame 301 is provided with a movable groove 302. The inner wall of the movable groove 302 is movably connected with a movable block 303. The bottom of the movable block 303 is fitted with an electric push rod 304. The outer wall of the movable block 303 is fitted with a servo motor 305. The output end of the servo motor 305 is fixedly connected with a second rotating shaft 306 through a coupling. The other end of the second rotating shaft 306 is fixedly connected with a polishing disc 307.

[0030] Among them: During the process of the polishing mechanism 3 quickly slicing the single crystal silicon, first start the electric push rod 304. The electric push rod 304 drives the movable block 303 to slide upward, so that the servo motor 305 rises to a suitable position. Then start the servo motor 305. The servo motor 305 drives the polishing disc 307 to rotate through the second rotating shaft 306. At this time, the ball valve body 212 moving to the left is inserted into the polishing disc 307, thus effectively guaranteeing the polishing of the ball valve body 212.

[0031] The working principle of the present utility model is as follows: When the ball valve polishing device with strong stability is working, first place the ball valve body 212 in the upper card slot of the moving block 205, and then rotate the screwing block 208 clockwise. The screwing block 208 drives the threaded rod 207 to rotate. Thus, the threaded rod 207 drives the clamping block 210 and the anti-slip pad 211 to descend, so that the clamping block 210 and the anti-slip pad 211 firmly clamp the ball valve body 212 to stabilize the ball valve body 212. Then start the DC motor 201. The DC motor 201 drives the ball screw 203 to rotate through the first rotating shaft 202. The rotating ball screw 203 drives the ball nut 204 and the moving block 205 to move to the left, so that the moving block 205 drives the ball valve body 212 to move to the left. At this time, start the electric push rod 304. The electric push rod 304 drives the movable block 303 to slide upward, so that the servo motor 305 rises to a suitable position. Then start the servo motor 305. The servo motor 305 drives the polishing disc 307 to rotate through the second rotating shaft 306. At this time, the ball valve body 212 moving to the left is inserted into the polishing disc 307 to polish the ball valve body 212. This is the working principle and working process of the ball valve polishing device with strong stability.

[0032] The orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only a simplified description for facilitating the description of the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the protection content of the present utility model.

[0033] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A ball valve polishing device with strong stability, comprising a main body (1) and a stabilizing mechanism (2), characterized in that: A stabilizing mechanism (2) is provided at the top of the main body (1); The stabilizing mechanism (2) includes a DC motor (201). The DC motor (201) is fixedly connected to the outer wall of the main body (1). The output end of the DC motor (201) is fixedly connected to a first rotating shaft (202) through a coupling. The other end of the first rotating shaft (202) is fixedly connected to a ball screw (203). A ball nut (204) is meshed with the outer wall of the ball screw (203). A moving block (205) is welded to the top of the ball nut (204). A bracket (206) is welded to the back of the moving block (205).

2. The ball valve polishing device with strong stability according to claim 1, characterized in that: A threaded rod (207) is threadedly connected to the top of the bracket (206). A screwing block (208) is welded to the top of the threaded rod (207).

3. A ball valve polishing device with strong stability according to claim 2, characterized in that: The bottom of the threaded rod (207) is movably connected to a bearing (209). A clamping block (210) is fixedly connected to the bottom of the bearing (209).

4. A ball valve polishing device with strong stability according to claim 3, characterized in that: An anti-slip pad (211) is adhesively connected to the bottom of the clamping block (210). A ball valve body (212) is movably connected to the top of the moving block (205).

5. A ball valve polishing device with strong stability according to claim 1, characterized in that: A polishing mechanism (3) is provided at the top of the main body (1). The polishing mechanism (3) includes a support frame (301). The support frame (301) is fixedly connected to the top of the main body (1). An activity groove (302) is provided on the outer wall of the support frame (301). An activity block (303) is movably connected to the inner wall of the activity groove (302).

6. The ball valve polishing device with strong stability according to claim 5, characterized in that: An electric push rod (304) is fitted and installed at the bottom of the activity block (303). A servo motor (305) is fitted and installed on the outer wall of the activity block (303). The output end of the servo motor (305) is fixedly connected to a second rotating shaft (306) through a coupling. A polishing sheet (307) is fixedly connected to the other end of the second rotating shaft (306).

Citation Information

Patent Citations

  • Valve element grinding and polishing device

    CN213561934U