PTFE guide ring cutting tool

By designing the PTFE guide ring cutting tooling, the adjustment mechanism and driving mechanism are used to achieve rapid cutting width adjustment and storage, the problems of cumbersome cutting methods and low efficiency in the prior art are solved, and the cutting efficiency is improved.

CN223173065UActive Publication Date: 2025-08-01JIASHAN KINTOWE ENG PLASTIC CO LTD
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Patent Information

Application Number
CN202422501850.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-01
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The cutting methods of existing PTFE guide rings are cumbersome, the cutting efficiency is low, and it is difficult to quickly adjust the cutting size.

Method used

A PTFE guide ring cutting tool is designed, including an adjustment mechanism, a positioning mechanism and a driving mechanism. Through components such as cylinders, cylinders, slide rods, reset structures, limit structures and drive motors, it can quickly adjust and store tools of different cutting widths.

Benefits of technology

The rapid adjustment and storage of the cutting width of the guide ring is realized, which improves the cutting efficiency and avoids quality accidents caused by cutting dimensional deviation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PTFE guide ring cutting tool which comprises a bottom plate, an adjusting mechanism and a positioning mechanism are arranged on the top of the bottom plate, and a driving mechanism is arranged on one side of the adjusting mechanism. The adjusting mechanism comprises a first support, the first support is fixedly connected with the top of the bottom plate, a first air cylinder is fixed to the top of the first support, one end of the first air cylinder penetrates through the first support and is fixedly provided with a mounting shell, a fixed blade is fixed to the bottom of the mounting shell, and a movable blade is arranged on one side of the fixed blade. Two sliding rods are fixed to the surface of the movable blade, two U-shaped frames are fixed to the surface of the mounting shell, reset structures are mounted on the surfaces of the sliding rods, the sliding rods slidably penetrate through the mounting shell and the U-shaped frames, and a second air cylinder is fixed to the surface of the mounting shell. The guide ring cutting device has the advantages that the cutting size of the cutter can be rapidly switched, the common cutting size can be stored, and the cutting efficiency of the guide ring is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of polytetrafluoroethylene guide ring processing, in particular to a PTFE guide ring cutting tooling fixture. Background Technique

[0002] A PTFE guide ring is a component made of polytetrafluoroethylene material. The polytetrafluoroethylene guide ring is a key component commonly used between the metal guide rod and the metal contact seat inside the GIS high-voltage switch, which plays the roles of installation guidance, buffering and wear resistance, and insulation protection.

[0003] When the polytetrafluoroethylene guide ring is installed inside the metal contact seat, a cutter is needed to cut a certain width to facilitate insertion. If the cutting size of the guide ring opening is too large, the guide ring is likely to fall out of the contact seat, causing quality accidents. If the cutting size of the guide ring opening is too small, it cannot be smoothly inserted into the contact seat. Currently, the common cutting method for this type of polytetrafluoroethylene guide ring is to cut in the order of measurement, marking, scribing, and cutting. Although this method can ensure the cutting opening size of the guide ring, the steps are relatively cumbersome and the cutting efficiency is low. Content of the Utility Model

[0004] The purpose of the utility model is to provide a PTFE guide ring cutting tooling fixture, which has the advantages of being able to quickly switch the cutting size of the cutter and being able to store the commonly used cutting sizes, making the cutting efficiency of the guide ring better.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A PTFE guide ring cutting tooling fixture, including a bottom plate, an adjusting mechanism and a positioning mechanism are arranged on the top of the bottom plate, and a driving mechanism is arranged on one side of the adjusting mechanism;

[0006] The adjusting mechanism includes a first bracket, the first bracket is fixedly connected to the top of the bottom plate, a first air cylinder is fixed on the top of the first bracket, one end of the first air cylinder penetrates through the first bracket and is fixed with an installation shell, a fixed cutter is fixed at the bottom of the installation shell, a movable cutter is arranged on one side of the fixed cutter, two sliding rods are fixed on the surface of the movable cutter, two U-shaped frames are fixed on the surface of the installation shell, a reset structure is installed on the surface of the sliding rods, the sliding rods slide through the installation shell and the U-shaped frames, a second air cylinder is fixed on the surface of the installation shell, one end of the second air cylinder penetrates through the installation shell and is fixed with a connecting frame, two side plates are fixed on the surface of the connecting frame, a transmission shaft is rotatably connected to the surface of the side plates, two installation discs are fixed on the surface of the transmission shaft, a plurality of grooves are opened on the surface of the installation discs, cushion blocks are detachably arranged on the surface of the grooves, and a limiting structure is arranged inside the grooves.

[0007] Preferably, as a cutting tooling for PTFE guide rings of the present utility model, the surface reset structure of the sliding rod includes a baffle plate, which is fixedly connected to the surface of the sliding rod. A spring is fixed on the surface of the baffle plate, and one end of the spring is fixedly connected to the inner wall of the U-shaped frame.

[0008] Preferably, as a cutting tooling for PTFE guide rings of the present utility model, the inner side limiting structure of the groove includes a positioning plate, which is fixedly connected to the surface of the groove. A first screw rod is threadedly penetrated through the surface of the positioning plate, and a limiting plate is fixed at one end of the first screw rod.

[0009] Preferably, as a cutting tooling for PTFE guide rings of the present utility model, two first guide rods are penetrated through the surface of the positioning plate. One end of the first guide rod is fixedly connected to the surface of the limiting plate, and a card slot for cooperating with the limiting plate is provided on the surface of the cushion block.

[0010] Preferably, as a cutting tooling for PTFE guide rings of the present utility model, the positioning mechanism includes a second bracket. An adjusting shell is fixed on the top of the second bracket. A cutting groove is provided on the surface of the second bracket. A bidirectional screw rod is rotatably connected to the inner wall of the adjusting shell. Two sliding sleeves are threadedly connected to the surface of the bidirectional screw rod. A chute is provided on the surface of the bidirectional screw rod, and the sliding sleeve is slidably connected to the surface of the chute. A first clamping plate is fixed on the surface of the sliding sleeve, and one end of the bidirectional screw rod penetrates through the adjusting shell and is fixed with a hand wheel.

[0011] Preferably, as a cutting tooling for PTFE guide rings of the present utility model, a top plate is fixed on the top of the adjusting shell. A second screw rod is threadedly penetrated through the surface of the top plate, and a second clamping plate is fixed at the bottom of the second screw rod.

[0012] Preferably, as a cutting tooling for PTFE guide rings of the present utility model, the driving mechanism includes a reduction motor, which is fixedly connected to the surface of one side side plate. The output shaft of the reduction motor penetrates through the side plate and is fixed with a driving disc. A positioning disc and a push rod are fixed on the surface of the driving disc. A driven disc is fixed on the surface of the transmission shaft. The driven disc is slidably connected to the surface of the positioning disc, and a plurality of driving grooves are provided on the surface of the driven disc.

[0013] Preferably, as a cutting tooling for PTFE guide rings of the present utility model, guide plates are fixed at the bottoms of the movable blade and the fixed blade. The guide plates are designed in an inclined structure. Two second guide rods are penetrated through the surface of the first bracket, and the bottoms of the second guide rods are fixedly connected to the top of the installation shell.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] In the present utility model, when the second cylinder starts, the connecting frame can drive the side plate to move downward, and the cushion block can be taken out from the inner sides of the movable blade and the fixed blade. The movable blade can be reset to fit the surface of the fixed blade through the reset structure. Then, the transmission shaft can be rotated at a fixed angle through the driving mechanism, so that different positions of the cushion blocks can be exchanged. The cushion blocks can be fixed or unfixed through the limiting structure, so as to replace cushion blocks of different thicknesses, achieving the storage effect of a predetermined cutting width. After rotating to the position where the cushion block of the required thickness is vertically upward, the second cylinder resets and drives the baffle to move upward, so that the baffle can push open the movable blade and enter between the movable blade and the fixed blade, thereby realizing the rapid adjustment of the distance between the movable blade and the fixed blade, achieving the rapid adjustment effect of the cutting width, and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0017] Figure 2 is a schematic partial structure diagram of the present utility model;

[0018] Figure 3 is a schematic structure diagram of the adjusting mechanism in the present utility model;

[0019] Figure 4 is a schematic partial sectional structure diagram of the adjusting mechanism in the present utility model;

[0020] Figure 5 is a schematic partial sectional structure diagram of the present utility model;

[0021] Figure 6 is a schematic partial structure diagram of the adjusting mechanism in the present utility model;

[0022] Figure 7 is a schematic structure diagram of the positioning mechanism in the present utility model;

[0023] Figure 8 is a schematic partial sectional structure diagram of the positioning mechanism in the present utility model.

[0024] In the figure: 1. Bottom plate; 2. Adjusting mechanism; 201. First bracket; 202. First cylinder; 203. Installation shell; 204. Fixed blade; 205. Movable blade; 206. U-shaped frame; 207. Slide bar; 208. Baffle; 209. Spring; 210. Second cylinder; 211. Connecting frame; 212. Side plate; 213. Transmission shaft; 214. Mounting plate; 215. Groove; 216. Positioning plate; 217. First screw; 218. Cushion block; 219. First guide rod; 220. Guide plate; 221. Second guide rod; 222. Limiting plate; 3. Positioning mechanism; 301. Second bracket; 302. Adjusting shell; 303. Cutting groove; 304. Bi-directional lead screw; 305. Slide sleeve; 306. First clamping plate; 307. Chute; 308. Top plate; 309. Second screw; 310. Second clamping plate; 4. Driving mechanism; 401. Reducing motor; 402. Driving disk; 403. Positioning disk; 404. Push rod; 405. Driven disk; 406. Driving groove. Specific implementation mode

[0025] Please refer to Figures 1-8 , a PTFE guide ring cutting tooling, including a bottom plate 1, an adjusting mechanism 2 and a positioning mechanism 3 are arranged on the top of the bottom plate 1, and a driving mechanism 4 is arranged on one side of the adjusting mechanism 2;

[0026] The adjusting mechanism 2 can quickly adjust the cutting width of the guide ring and can store multiple common cutting widths. The positioning mechanism 3 is used to fix the guide ring, and the driving mechanism 4 drives the internal components of the adjusting mechanism 2 to rotate at a fixed angle.

[0027] The adjusting mechanism 2 includes a first bracket 201, the first bracket 201 is fixedly connected to the top of the bottom plate 1, a first cylinder 202 is fixed on the top of the first bracket 201, one end of the first cylinder 202 penetrates through the first bracket 201 and is fixed with an installation shell 203, a fixed blade 204 is fixed at the bottom of the installation shell 203, a movable blade 205 is arranged on one side of the fixed blade 204, the movable blade 205 is slidably connected to the inner wall of the installation shell 203, two slide bars 207 are fixed on the surface of the movable blade 205, two U-shaped frames 206 are fixed on the surface of the installation shell 203, a reset structure is installed on the surface of the slide bar 207, the slide bar 207 slidably penetrates through the installation shell 203 and the U-shaped frame 206, a second cylinder 210 is fixed on the surface of the installation shell 203, the number of the second cylinders 210 is two, one end of the second cylinder 210 penetrates through the installation shell 203 and is fixed with a connecting frame 211, two side plates 212 are fixed on the surface of the connecting frame 211, a transmission shaft 213 is rotatably connected to the surface of the side plate 212, two mounting plates 214 are fixed on the surface of the transmission shaft 213, a plurality of grooves 215 are formed on the surface of the mounting plate 214, cushion blocks 218 are detachably arranged on the surface of the grooves 215, and a limiting structure is arranged inside the grooves 215;

[0028] When the first cylinder 202 starts, it can adjust the height position of the mounting shell 203, and can also cut the guide ring with the fixed blade 204 and the movable blade 205. When it is necessary to adjust the cutting width, first start the second cylinder 210 to drive the connecting frame 211 to drive the side plate 212 to move downward, and take out the spacer block 218 from the inside of the movable blade 205 and the fixed blade 204. The movable blade 205 can be reset to fit the surface of the fixed blade 204 through the reset structure. Then, the drive mechanism 4 can be used to rotate the transmission shaft 213 at a fixed angle, so that the positions of different spacer blocks 218 can be exchanged. The spacer block 218 can be fixed or unfixed through the limiting structure, so as to replace the spacer blocks 218 with different thicknesses and achieve the storage effect of the predetermined cutting width. After rotating the spacer block 218 with the required thickness vertically upward, the second cylinder 210 resets and drives the baffle 208 to move upward, so that the baffle 208 can push open the movable blade 205 and enter between the movable blade 205 and the fixed blade 204, thereby realizing the rapid adjustment of the distance between the movable blade 205 and the fixed blade 204 and achieving the rapid adjustment effect of the cutting width, improving the processing efficiency.

[0029] Further, the reset structure on the surface of the sliding rod 207 includes a baffle 208, the baffle 208 is fixedly connected to the surface of the sliding rod 207, and a spring 209 is fixedly arranged on the surface of the baffle 208, and one end of the spring 209 is fixedly connected to the inner wall of the U-shaped frame 206;

[0030] After the spacer block 218 enters the inside of the movable blade 205 and the fixed blade 204, the movable blade 205 will drive the sliding rod 207 to move towards the direction of the U-shaped frame 206, so that the baffle 208 approaches the inner wall of the U-shaped frame 206 and compresses the spring 209. When the spacer block 218 is taken out from the inside of the movable blade 205 and the fixed blade 204, the spring 209 can rebound, so that the movable blade 205 can move back to fit the surface of the fixed blade 204.

[0031] Further, the limiting structure inside the groove 215 includes a positioning plate 216, the positioning plate 216 is fixedly connected to the surface of the groove 215, and a first screw rod 217 is threadedly penetrated through the surface of the positioning plate 216, and a limiting plate 222 is fixed to one end of the first screw rod 217;

[0032] After the spacer block 218 is placed inside the groove 215, the first screw rod 217 can be rotated so that the limiting plate 222 can move towards the surface of the spacer block 218, so that the spacer block 218 can be clamped and fixed, and the fixation can be released by rotating the first screw rod 217, so as to facilitate the replacement of the spacer blocks 218 with different thicknesses.

[0033] Further, two first guide rods 219 penetrate through the surface of the positioning plate 216. One end of each first guide rod 219 is fixedly connected to the surface of the limiting plate 222, and a card slot for cooperating with the limiting plate 222 is formed on the surface of the cushion block 218.

[0034] The first guide rods 219 can provide a linear guiding effect for the positioning plate 216 to prevent the positioning plate 216 from shifting. The design of the card slot enables the limiting plate 222 to enter the card slot on the surface of the cushion block 218, making the limiting effect on the cushion block 218 better.

[0035] Further, the positioning mechanism 3 includes a second bracket 301. An adjusting shell 302 is fixed to the top of the second bracket 301. A cutting groove 303 is formed on the surface of the second bracket 301. A bidirectional lead screw 304 is rotatably connected to the inner wall of the adjusting shell 302. Two sliding sleeves 305 are threadedly connected to the surface of the bidirectional lead screw 304. A chute 307 is formed on the surface of the bidirectional lead screw 304. The sliding sleeves 305 are slidably connected to the surface of the chute 307. A first clamping plate 306 is fixed to the surface of the sliding sleeves 305. One end of the bidirectional lead screw 304 penetrates through the adjusting shell 302 and is fixed with a hand wheel.

[0036] The guiding ring can be placed on the surface of the second bracket 301. Due to the design of the cutting groove 303, the fixed blade 204 and the movable blade 205 can pass through the guiding ring and fit with the surface of the cutting groove 303. When the bidirectional lead screw 304 is rotated through the hand wheel, the two sliding sleeves 305 will move towards each other or in the opposite direction under the influence of the thread, and the first clamping plate 306 can move together with the sliding sleeves 305, enabling the first clamping plate 306 to clamp and fix the guiding ring to prevent the guiding ring from shifting during the cutting process.

[0037] Further, a top plate 308 is fixed to the top of the adjusting shell 302. A second screw rod 309 threadedly penetrates through the surface of the top plate 308, and a second clamping plate 310 is fixed to the bottom of the second screw rod 309.

[0038] After the guiding ring is placed between the two first clamping plates 306, by rotating the second screw rod 309, the second clamping plate 310 can move downward, so that the second clamping plate 310 can clamp and fix the top of the guiding ring, further improving the limiting effect on the guiding ring.

[0039] Further, the driving mechanism 4 includes a reduction motor 401. The reduction motor 401 is fixedly connected to the surface of one side side plate 212. The output shaft of the reduction motor 401 penetrates through the side plate 212 and is fixed with a driving disc 402. A positioning disc 403 and a push rod 404 are fixed to the surface of the driving disc 402. A driven disc 405 is fixed to the surface of the transmission shaft 213. The driven disc 405 is slidably connected to the surface of the positioning disc 403. A plurality of driving grooves 406 are formed on the surface of the driven disc 405.

[0040] When the reduction motor 401 starts, it can drive the driving disk 402 to rotate. When the driving disk 402 rotates, it will drive the positioning disk 403 to move together on the surface of the driven disk 405. When the surface of the positioning disk 403 no longer contacts the surface of the driven disk 405, the push rod 404 will be able to enter the inside of the driving groove 406, so that the driving groove 406 can drive the driven disk 405 to rotate, so that the driven disk 405 can obtain a fixed-angle rotation effect, thereby realizing that the driven disk 405 drives the transmission shaft 213 to rotate at a fixed angle.

[0041] Furthermore, guiding plates 220 are fixed to the bottoms of the movable blade 205 and the fixed blade 204. The guiding plates 220 are designed in an inclined structure. One end of the surface of the cushion block 218 is designed in a semi-circular structure. Two second guide rods 221 penetrate through the surface of the first bracket 201. The bottoms of the second guide rods 221 are fixedly connected to the top of the mounting shell 203.

[0042] Through the design of the guiding plates 220 and the cushion block 218, when the cushion block 218 moves upward, the cooperation between the semi-circular structure at its top and the inclined guiding plate 220 can make it easier for the cushion block 218 to enter between the two guiding plates 220, so that the cushion block 218 can normally enter between the fixed blade 204 and the movable blade 205. When the mounting shell 203 moves, the second guide rods 221 can slide on the surface of the first bracket 201, so that the mounting shell 203 can obtain a guiding effect.

[0043] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A PTFE guide ring cutting tooling, comprising a bottom plate (1), characterized in that: A regulating mechanism (2) and a positioning mechanism (3) are arranged on the top of the bottom plate (1), and a driving mechanism (4) is arranged on one side of the regulating mechanism (2); The regulating mechanism (2) comprises a first support (201), the first support (201) is fixedly connected to the top of the bottom plate (1), a first air cylinder (202) is fixed to the top of the first support (201), one end of the first air cylinder (202) penetrates through the first support (201) and is fixed with an installation shell (203), a fixed blade (204) is fixed to the bottom of the installation shell (203), a movable blade (205) is arranged on one side of the fixed blade (204), two sliding rods (207) are fixed to the surface of the movable blade (205), two U-shaped frames (206) are fixed to the surface of the installation shell (203), a reset structure is installed on the surface of the sliding rod (207), the sliding rod (207) slidably penetrates through the installation shell (203) and the U-shaped frame (206), a second air cylinder (210) is fixed to the surface of the installation shell (203), one end of the second air cylinder (210) penetrates through the installation shell (203) and is fixed with a connecting frame (211), two side plates (212) are fixed to the surface of the connecting frame (211), a transmission shaft (213) is rotatably connected to the surface of the side plate (212), two mounting discs (214) are fixed to the surface of the transmission shaft (213), a plurality of grooves (215) are formed on the surface of the mounting disc (214), a cushion block (218) is detachably arranged on the surface of the groove (215), and a limiting structure is arranged inside the groove (215).

2. The PTFE guide ring cutting tooling according to claim 1, characterized in that: The reset structure on the surface of the sliding rod (207) comprises a baffle (208), the baffle (208) is fixedly connected to the surface of the sliding rod (207), a spring (209) is fixed to the surface of the baffle (208), and one end of the spring (209) is fixedly connected to the inner wall of the U-shaped frame (206).

3. A PTFE guide ring cutting tooling according to claim 1, characterized in that: The limiting structure inside the groove (215) comprises a positioning plate (216), the positioning plate (216) is fixedly connected to the surface of the groove (215), a first screw rod (217) is threadedly penetrated through the surface of the positioning plate (216), and a limiting plate (222) is fixed to one end of the first screw rod (217).

4. A PTFE guide ring cutting tooling according to claim 3, characterized in that: Two first guide rods (219) penetrate through the surface of the positioning plate (216), one end of the first guide rod (219) is fixedly connected to the surface of the limiting plate (222), and a clamping groove for cooperating with the limiting plate (222) is formed on the surface of the cushion block (218).

5. The PTFE guide ring cutting tooling according to claim 1, wherein: The positioning mechanism (3) includes a second support (301). A regulating housing (302) is fixed to the top of the second support (301). A cutting groove (303) is formed on the surface of the second support (301). A bidirectional lead screw (304) is rotatably connected to the inner wall of the regulating housing (302). Two sliding sleeves (305) are threadedly connected to the surface of the bidirectional lead screw (304). A sliding groove (307) is formed on the surface of the bidirectional lead screw (304). The sliding sleeve (305) is slidably connected to the surface of the sliding groove (307). A first clamping plate (306) is fixed to the surface of the sliding sleeve (305). One end of the bidirectional lead screw (304) penetrates through the regulating housing (302) and is fixed with a hand wheel.

6. A PTFE guide ring cutting tooling according to claim 5, characterized in that: A top plate (308) is fixed to the top of the regulating housing (302). A second screw rod (309) is threadedly penetrated through the surface of the top plate (308). A second clamping plate (310) is fixed to the bottom of the second screw rod (309).

7. A PTFE guide ring cutting tooling according to claim 1, characterized in that: The driving mechanism (4) includes a reduction motor (401). The reduction motor (401) is fixedly connected to the surface of one side side plate (212). The output shaft of the reduction motor (401) penetrates through the side plate (212) and is fixed with a driving disc (402). A positioning disc (403) and a push rod (404) are fixed to the surface of the driving disc (402). A driven disc (405) is fixed to the surface of the transmission shaft (213). The driven disc (405) is slidably connected to the surface of the positioning disc (403). A plurality of driving grooves (406) are formed on the surface of the driven disc (405).

8. A PTFE guide ring cutting tooling according to claim 1, characterized in that: Guide plates (220) are fixed to the bottoms of the movable blade (205) and the fixed blade (204). The guide plates (220) are designed in an inclined structure. Two second guide rods (221) penetrate through the surface of the first support (201). The bottoms of the second guide rods (221) are fixedly connected to the top of the mounting housing (203).