Bending device convenient to fix
By designing a fixed and force monitoring bending device, the problem of bamboo strips falling off and force control during processing is solved, stable bending and toughness improvement is achieved, and the processing quality of bamboo products is improved.
Patent Information
- Application Number
- CN202421669844.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing bamboo product processing equipment lacks an effective bamboo strip fixing structure, which causes bamboo strips to fall off and dislocate during the bending process, and it is difficult for human eye to control the bending force, which may cause bamboo strips to break or not meet production needs.
A bending device including abutment cylinder, screw, pressure sensor and servo motor is designed. Bamboo strips are fixed by screws, bending force is monitored by pressure sensors, and the force is controlled by servo motor, and sugar impurities are removed in combination with a wetting mechanism to enhance the toughness of bamboo strips.
The stable fixation of bamboo strips is achieved, avoiding falling off and misalignment, ensuring accurate control of bending force, improving the processing effect and toughness of bamboo strips, and reducing the risk of fracture.
Smart Images

Figure CN223173180U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bamboo product processing, in particular to a bending device which is easy to fix. Background Art
[0002] Bamboo products refer to products made from bamboo as processing raw materials, mostly daily necessities, such as bamboo baskets, bamboo sieves, bamboo strainers, scoops, bamboo steamers, cooking brooms, bamboo dustpans, bamboo buckets, bamboo rakes, baskets, bamboo shoulder poles, bamboo chopsticks, bamboo brooms, bamboo hats, bamboo plaques, bamboo backpacks, bamboo mats, bamboo mats, bamboo beds, bamboo stools, bamboo chairs, bamboo lounge chairs, chopping boards, mats, coasters, curtains, etc. In recent years, bamboo floors and bamboo furniture have become popular. There are also some higher-value folk crafts such as bamboo carvings. Some bamboo handicrafts require the bamboo strips to be heated and bent during processing to form a suitable bending angle to meet the processing and production needs of bamboo products.
[0003] After searching, a Chinese patent discloses a bending device for the production and processing of bamboo products (authorization announcement number CN213382048U), which includes a processing platform with a transmission groove in the center of the upper end face, a group of sliding seats slidably installed in the transmission groove of the processing platform, the sliding seats are installed in cooperation with a group of transmission screws, and the transmission screws are cooperated with the transmission mechanism, and two groups of first positioning seats are symmetrically installed on both sides of the upper end face of the processing platform, the first positioning seat is constructed in a truncated cone shape, and a group of first plug-in columns are provided at the top of the first positioning seat, and a group of detachable and replaceable abutment cylinders are arranged outside the first plug-in column, and a group of second positioning seats is arranged in the center of the upper end face of the sliding seat, the second positioning seat is constructed in a truncated cone shape, and a group of second plug-in columns are provided at the top of the second positioning seat, and a group of detachable and replaceable bending cylinders are arranged outside the second plug-in column. Although this patented technology has a reasonable structure, strong applicability and easy adjustment and use, it has high practical value.
[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that the above bending device is not equipped with a structure for fixing the bamboo strips, which may not only cause the bamboo strips to fall off during bending, but also may cause the bamboo strips to be dislocated, thereby affecting the bending effect of the bamboo strips. In addition, the bending of the bamboo strips is observed by the human eye, but it is difficult to ensure the strength of the bending tube by human observation. If the force is too great, the bamboo strips may break when bent, and if the force is too small, it may not meet the production requirements of bamboo products. Utility Model Content
[0005] In view of the problems existing in the prior art: the above-mentioned bending device is not equipped with a structure for fixing bamboo strips, which will not only cause the bamboo strips to fall off during bending, but also may cause the bamboo strips to be misaligned, thus affecting the bending effect of the bamboo strips. Moreover, the bending situation of the bamboo strips is observed by the human eye, but it is difficult to ensure the magnitude of the force of the bending cylinder by human eye observation. If the force is too large, the bamboo strips may be bent and broken, and if the force is too small, it may not meet the production requirements of bamboo products. The main purpose of the present utility model is to provide a bending device that is convenient for fixing.
[0006] The technical solution of the present utility model is as follows: a bending device that is convenient for fixing, including a workbench, a work groove is opened inside the workbench, two ends of the top of the work groove are respectively provided with abutting cylinders, clamping grooves are opened inside the abutting cylinders, U-shaped plates are fixedly connected to the outer sides of the abutting cylinders, screw rods II are respectively threadedly connected inside the U-shaped plates, a resisting disc is fixedly connected to one end of each screw rod II close to the clamping groove, a bamboo strip is arranged between the two clamping grooves, the resisting discs are respectively abutted against the outer sides of the bamboo strip, a bending cylinder is arranged inside the work groove, a fixing mechanism is arranged at the bottom end of the abutting cylinder, a moistening mechanism is arranged between the tops of the two abutting cylinders, a control mechanism is arranged inside the bending cylinder, and a bending mechanism is arranged inside the work groove.
[0007] By adopting the above technical solution, the bamboo strips to be processed are inserted between the two clamping grooves, and the screw rod II is rotated, so as to drive the resisting disc to move towards the bamboo strip, and then the bamboo strip can be fixed in the clamping groove by using the resisting disc to avoid the bamboo strip from falling off and being misaligned.
[0008] As a preferred implementation manner, the bending mechanism includes a screw rod I rotatably connected inside the work groove, a fixing rod is fixedly connected inside the work groove and on one side of the screw rod I, a sliding seat is threadedly connected to the outer side of the screw rod I, the sliding seat is slidably connected to the fixing rod, the bending cylinder is fixedly installed on the top of the sliding seat, and the sliding seat is slidably connected to the inner wall of the work groove.
[0009] By adopting the above technical solution, by rotating the screw rod I, the sliding seat is driven to move, and through the fixing rod, the sliding seat is more stable when sliding, and then the abutting cylinder can be driven to perform a bending operation on the bamboo strip.
[0010] As a preferred implementation manner, the control mechanism includes an inner groove opened inside the bending cylinder, pressure sensors are equidistantly fixedly installed on the inner wall of the inner groove, bending strips are arranged on the outer side of the bending cylinder, one ends of the pressure sensors far away from the bending cylinder are respectively fixedly connected to the bending strips, a controller is fixedly installed on the outer side of the workbench, a servo motor is fixedly installed on the outer side of the workbench, and an output shaft of the servo motor extends into the work groove and is fixedly connected to the screw rod I.
[0011] By adopting the above technical solution, when the abutting cylinder squeezes the bamboo strips, it will trigger the pressure sensor in the inner groove, transmit the information to the controller outside the workbench, and control the servo motor to stop working through the controller, so as to stop the bending operation of the bamboo strips.
[0012] As a preferred embodiment, the wetting mechanism includes a water storage pipe fixedly connected between the tops of the two abutting cylinders. The bottom end of the water storage pipe is fixedly connected with drip heads at equal intervals. Threaded caps are screwed at both ends of the top of the water storage pipe.
[0013] By adopting the above technical solution, drip irrigation of the bent part of the bamboo strips with cold brine is carried out through the drip heads. This method can remove the sugar impurities in the bamboo, make the bamboo strips tougher in texture and not prone to breakage.
[0014] As a preferred embodiment, the fixing mechanism includes bases fixedly connected to the bottoms of the abutting cylinders. Fixing bolts are arranged at equal intervals inside the bases, and the bases are connected to the workbench through a plurality of fixing bolts.
[0015] By adopting the above technical solution, the base is fixedly installed on the workbench through the fixing bolts, which not only facilitates the disassembly of the abutting cylinder and the wetting mechanism, but also facilitates the fixing of this mechanism on other workbenches.
[0016] As a preferred embodiment, the water storage pipe is made of transparent glass material. Adjusting knobs are fixedly connected to the ends of the second screw rod far away from the abutting disc. Both the servo motor and the pressure sensor are electrically connected to the controller.
[0017] By adopting the above technical solution, the controller can control the start and stop of the servo motor.
[0018] As a preferred embodiment, the inner wall of the working groove is provided with an inclined surface conducive to drainage. An outlet plate is fixedly connected to the outside of the workbench, and one end of the outlet plate extends into the working groove.
[0019] By adopting the above technical solution, through the setting of the outlet plate, it is convenient to discharge the water and bamboo chips in the working groove.
[0020] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0021] 1. In the present utility model, the bamboo strips to be processed are inserted between the two card slots, and the second screw rod is rotated, so as to drive the abutting disc to move towards the bamboo strips, and then the bamboo strips can be fixed in the card slots by using the abutting disc, so as to avoid the bamboo strips from falling off and being misaligned, thereby improving the bending processing effect of the bamboo strips.
[0022] 2. In the present utility model, when the abutting cylinder squeezes the bamboo strips, it will trigger the pressure sensor in the inner groove, transmit the information to the controller outside the workbench, and control the servo motor to stop working through the controller, so as to stop the bending operation of the bamboo strips and monitor the force of the abutting cylinder.
[0023] 3. In the present utility model, through the water storage pipe, cold brine can be stored, and the cold brine is drip-irrigated at the bending part of the bamboo strips through the drip heads. This method can remove the sugar impurities in the bamboo, make the bamboo strips tougher and less likely to break, so as to better carry out the bending processing technology. Description of the Drawings
[0024] Figure 1 is the overall three-dimensional view of the present utility model;
[0025] Figure 2 is the schematic structural view of the abutting cylinder of the present utility model;
[0026] Figure 3 is the schematic structural view of the wetting mechanism of the present utility model;
[0027] Figure 4 is the present utility model Figure 1 The enlarged view of part A in.
[0028] Legend: 1. Workbench; 2. Working groove; 3. First screw; 4. Fixed rod; 5. Servo motor; 6. Sliding seat; 7. Water outlet plate; 8. Controller; 9. Base; 10. Abutting cylinder; 11. Card slot; 12. U-shaped plate; 13. Second screw; 14. Contact plate; 15. Bending cylinder; 16. Pressure sensor; 17. Bending strip; 18. Drip head; 19. Water storage pipe. Detailed Embodiment
[0029] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.
[0030] Refer to Figures 1-4, A bending device that is convenient for fixing, including a workbench 1. An internal work slot 2 is provided inside the workbench 1. At both ends of the top of the work slot 2, abutting cylinders 10 are provided. Card slots 11 are provided inside the abutting cylinders 10. U-shaped plates 12 are fixedly connected to the outer sides of the abutting cylinders 10. Screw rods two 13 are threadedly connected inside the U-shaped plates 12. At one end of the screw rod two 13 close to the card slot 11, a resisting disc 14 is fixedly connected. A bamboo strip is arranged between the two card slots 11. The resisting discs 14 are in contact with the outer sides of the bamboo strip. A bending cylinder 15 is arranged inside the work slot 2. A fixing mechanism is arranged at the bottom end of the abutting cylinder 10. A moistening mechanism is arranged between the tops of the two abutting cylinders 10. A control mechanism is arranged inside the bending cylinder 15. A bending mechanism is arranged inside the work slot 2. Insert the bamboo strip to be processed between the two card slots 11 and rotate the screw rod two 13, so as to drive the resisting disc 14 to move towards the bamboo strip, and then the bamboo strip can be fixed in the card slot 11 by using the resisting disc 14, so as to avoid the bamboo strip falling off and being misaligned, thereby improving the bending processing effect of the bamboo strip.
[0031] Refer to Figure 1 , The bending mechanism includes a screw rod one 3 rotatably connected inside the work slot 2. A fixing rod 4 is fixedly connected inside the work slot 2 and on one side of the screw rod one 3. A sliding seat 6 is threadedly connected to the outer side of the screw rod one 3. The sliding seat 6 is slidably connected to the fixing rod 4. The bending cylinder 15 is fixedly installed on the top of the sliding seat 6. The sliding seat 6 is slidably connected to the inner wall of the work slot 2. By rotating the screw rod one 3, the sliding seat 6 is driven to move, and through the fixing rod 4, the sliding seat 6 is more stable when sliding, and then the abutting cylinder 10 can be driven to bend the bamboo strip.
[0032] Refer to Figure 4 , The control mechanism includes an inner slot opened inside the bending cylinder 15. Pressure sensors 16 are equidistantly fixedly installed on the inner wall of the inner slot. A bending strip 17 is arranged on the outer side of the bending cylinder 15. One end of the pressure sensor 16 away from the bending cylinder 15 is fixedly connected to the bending strip 17. A controller 8 is fixedly installed on the outer side of the workbench 1. A servo motor 5 is fixedly installed on the outer side of the workbench 1. The output shaft of the servo motor 5 extends into the work slot 2 and is fixedly connected to the screw rod one 3. When the abutting cylinder 10 squeezes the bamboo strip, the pressure sensors 16 inside the inner slot will be triggered, and the information will be transmitted to the controller 8 on the outer side of the workbench 1, and the servo motor 5 will be controlled by the controller 8 to stop working, so as to stop the bending operation of the bamboo strip, so as to monitor the force of the abutting cylinder 10. The bending strength of some bamboo strips can be detected in advance, and the bending strength of the bamboo strip is preset as the critical point value of the pressure sensor 16. When this value is reached, the pressure sensor 16 will be triggered.
[0033] Refer to Figure 3, the wetting mechanism includes a water storage pipe 19 fixedly connected between the tops of two abutting cylinders 10. The bottom end of the water storage pipe 19 is fixedly connected with drip heads 18 at equal intervals. Threaded caps are screwed at both ends of the top of the water storage pipe 19. Through the water storage pipe 19, cold brine can be stored, and the cold brine can be drip-irrigated to the bent part of the bamboo strips through the drip heads 18. This method can remove the sugar impurities in the bamboo, make the bamboo strips tougher in texture and not easily break, so that the bending processing technology can be better carried out.
[0034] Refer to Figure 2 , the fixing mechanism includes bases 9 fixedly connected to the bottom of the abutting cylinders 10. Fixing bolts are arranged at equal intervals inside the bases 9. The bases 9 are connected to the workbench 1 through a plurality of fixing bolts. The bases 9 are fixedly installed on the workbench 1 through the fixing bolts, which not only facilitates the disassembly of the abutting cylinders 10 and the wetting mechanism, but also facilitates the fixing of this mechanism on other workbenches 1.
[0035] Refer to Figure 1 , the water storage pipe 19 is made of transparent glass. Adjusting knobs are fixedly connected to the ends of the second screw rods 13 far away from the abutting discs 14. The servo motor 5 and the pressure sensor 16 are both electrically connected to the controller 8. The start and stop of the servo motor 5 can be controlled through the controller 8.
[0036] Refer to Figure 1 , the inner wall of the working groove 2 is provided with an inclined surface conducive to drainage. The water outlet plate 7 is fixedly connected to the outside of the workbench 1. One end of the water outlet plate 7 extends into the working groove 2. Through the arrangement of the water outlet plate 7, it is convenient to drain the water and bamboo chips in the working groove 2.
[0037] Working principle: First, open the threaded caps, add cold brine into the water storage pipe 19, insert the bamboo strips to be processed between the two clamping grooves 11, and rotate the second screw rod 13, so as to drive the abutting disc 14 to move towards the bamboo strips, and then the bamboo strips can be fixed in the clamping grooves 11 by using the abutting disc 14 to prevent the bamboo strips from falling off and misaligning, so as to improve the bending processing effect of the bamboo strips;
[0038] Subsequently, control the servo motor 5 to start through the controller 8, which can drive the first screw rod 3 to rotate, drive the sliding seat 6 to move, and through the fixing rod 4, the sliding seat 6 is more stable when sliding, and then the abutting cylinder 10 can be driven to bend the bamboo strips, and the cold brine is drip-irrigated to the bent part of the bamboo strips through the drip heads 18. This method can remove the sugar impurities in the bamboo, make the bamboo strips tougher in texture and not easily break, so that the bending processing technology can be better carried out;
[0039] Finally, when the abutting cylinder 10 squeezes the bamboo strips, it will trigger the pressure sensor 16 in the inner groove, transmit the information to the controller 8 outside the workbench 1, and control the servo motor 5 to stop working through the controller 8, so as to stop the bending operation of the bamboo strips, so as to monitor the force of the abutting cylinder 10. The bending strength of some bamboo strips can be detected in advance, and the bending strength of the bamboo strips can be preset as the critical point value of the pressure sensor 16. When this value is reached, the pressure sensor 16 will be triggered.
[0040] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A bending device convenient for fixing, comprising a workbench (1), characterized in that: A working groove (2) is provided inside the workbench (1), and both ends of the top of the working groove (2) are provided with abutting cylinders (10), and a clamping groove (11) is provided inside the abutting cylinder (10). The outer side of the abutting cylinder (10) is fixedly connected with a U-shaped plate (12), and the interior of the U-shaped plate (12) is threadedly connected with a second screw (13), and one end of the second screw (13) close to the clamping groove (11) is fixedly connected with a contact disk (14), and bamboo strips are provided between the two clamping grooves (11), and the contact disks (14) are in contact with the outer sides of the bamboo strips. A bending cylinder (15) is provided inside the working groove (2), and a fixing mechanism is provided at the bottom end of the abutting cylinder (10), and a wetting mechanism is provided between the tops of the two abutting cylinders (10). A control mechanism is provided inside the bending cylinder (15), and a bending mechanism is provided inside the working groove (2).
2. The bending device convenient for fixing according to claim 1, characterized in that: The bending mechanism comprises a screw rod (3) rotatably connected to the inside of the working groove (2); a fixed rod (4) is fixedly connected to the inside of the working groove (2) and located on one side of the screw rod (3); a sliding seat (6) is threadedly connected to the outer side of the screw rod (3); the sliding seat (6) is slidably connected to the fixed rod (4); the bending cylinder (15) is fixedly installed on the top of the sliding seat (6); and the sliding seat (6) is slidably connected to the inner wall of the working groove (2).
3. The bending device convenient for fixing according to claim 2, wherein: The control mechanism includes an inner groove provided inside the bending cylinder (15), the inner wall of the inner groove is fixedly installed with pressure sensors (16) at equal intervals, a bending bar (17) is provided on the outer side of the bending cylinder (15), and the end of the pressure sensor (16) away from the bending cylinder (15) is fixedly connected to the bending bar (17), a controller (8) is fixedly installed on the outer side of the workbench (1), and a servo motor (5) is fixedly installed on the outer side of the workbench (1), and the output shaft of the servo motor (5) extends to the inside of the working groove (2) and is fixedly connected to the screw rod (3).
4. The bending device convenient for fixing according to claim 3, wherein: The wetting mechanism comprises a water storage pipe (19) fixedly connected between the tops of the two abutting cylinders (10), the bottom end of the water storage pipe (19) is fixedly connected to a drip head (18) at equal distances, and both ends of the top of the water storage pipe (19) are threadedly connected to a threaded cover.
5. The bending device convenient for fixing according to claim 1, wherein: The fixing mechanism comprises a base (9) fixedly connected to the bottom of the abutment cylinder (10), fixing bolts are equidistantly arranged inside the base (9), and the base (9) is connected to the workbench (1) via a plurality of fixing bolts.
6. The bending device according to claim 4, characterized in that: The water storage pipe (19) is made of transparent glass. The end of the second screw (13) away from the contact plate (14) is fixedly connected to an adjustment knob. The servo motor (5) and the pressure sensor (16) are both electrically connected to the controller (8).
7. The bending device convenient for fixing according to claim 1, characterized in that: The inner wall of the working tank (2) is provided with an inclined surface that is conducive to drainage. The outer side of the workbench (1) is fixedly connected to a water outlet plate (7), and one end of the water outlet plate (7) extends into the interior of the working tank (2).
Citation Information
Patent Citations
Bending device for bamboo product production and processing
CN213382048U