Movable grouting integrated equipment

By integrating mixing, feeding and grouting mechanisms on the tricycle truck truck bucket, the existing equipment covers a large area and is inconvenient to use in special environments, and efficient and convenient grouting operations are achieved to adapt to various complex environments.

CN223173281UActive Publication Date: 2025-08-01HUANGSHI XINGANG PORT CO LTD
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Patent Information

Application Number
CN202421917680.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-08-01
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing movable grouting equipment requires the use of chains to splice two wheeled trailers, which covers a large area, is inconvenient to use in special environments, and is poor in practicality.

Method used

Design a mixing, feeding and grouting mechanism integrated on the tricycle truck's truck, including mixing barrels, motors, mixing shafts, water pumps and pressure pumps. The integrated operation of mixing, drilling and grouting is achieved through the tricycle, reducing the footprint, and equipped with retractable grounding columns and awnings to improve stability and convenience.

Benefits of technology

It realizes efficient and convenient grouting operations in complex environments, reduces the equipment's footprint, and improves the equipment's adaptability and convenience of use in special environments.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223173281U_ABST
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Abstract

The utility model discloses movable grouting integrated equipment, which is applied to the field of grouting equipment and comprises a tricycle, a mixing mechanism, a feeding mechanism and a grouting mechanism are arranged on a cargo bucket of the tricycle, and the mixing mechanism, the feeding mechanism and the grouting mechanism are all connected through pipelines. By arranging the tricycle, the mixing mechanism, the feeding mechanism and the grouting mechanism, during use, grouting holes are treated through the grouting mechanism firstly, then raw materials are stirred through the mixing mechanism, then the raw materials are injected into the grouting holes through the feeding mechanism, and grouting work is completed; and the mixing mechanism, the grouting mechanism and the feeding mechanism are integrated on the cargo bucket of the tricycle, so that the tricycle is small in occupied area, convenient and fast to use and capable of adapting to various complex environments.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grouting equipment, and particularly relates to a movable integrated grouting equipment. Background Technique

[0002] With the rapid development of modern engineering technology, grouting technology, as an important means to improve the structural stability and durability, has been widely applied in fields such as bridges, tunnels, highways, subways, water conservancy and hydropower, and coal mines, which has led to a large demand for grouting equipment.

[0003] At present, the Chinese utility model patent announced as CN216043750U discloses a movable grouting equipment, which is provided with a pulp making unit and a grouting control unit; the pulp making unit is used to make cement into cement slurry, and the grouting control unit is used to inject the cement slurry into the grouting hole to complete grouting; both the pulp making unit and the grouting control unit are detachably installed on the driving vehicle. The utility model adopts two integrated movable pulp making units and grouting control units, which is convenient for quick movement.

[0004] This patent needs to use chains to connect two wheeled trailers for use, which has a large floor area and is not convenient to use in special environments, such as mountain forest paths, and has poor practicability. Content of the Utility Model

[0005] The purpose of the utility model is to provide a movable integrated grouting equipment, which solves the problem of an existing movable grouting equipment that needs to use chains to connect two wheeled trailers for use, which has a large floor area and is not convenient to use in special environments, such as mountain forest paths, and has poor practicability.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions. A movable integrated grouting equipment includes a tricycle, and a mixing mechanism, a feeding mechanism and a grouting mechanism are arranged on the cargo box of the tricycle, and the mixing mechanism, the feeding mechanism and the grouting mechanism are all connected through pipelines;

[0007] The mixing mechanism includes a bottom plate, a mixing barrel, an installation cross plate, a motor, a rotating rod, a stirring shaft, a storage battery and a controller. The bottom plate is arranged on the cargo box of the tricycle, the mixing barrel is arranged on the bottom plate, the installation cross plate is arranged on the mixing barrel, the motor is arranged on the installation cross plate, the rotating rod is arranged on the output shaft of the motor, the stirring shaft is arranged on the rotating rod, the number of the stirring shafts is several and they are arranged circumferentially, the storage battery is arranged on one side of the bottom plate, and the controller is arranged on the storage battery.

[0008] Adopting the above technical solution, by setting a tricycle, a material mixing mechanism, a feeding mechanism and a grouting mechanism, during use, first, the grouting holes are processed through the grouting mechanism, then the raw materials are stirred by the material mixing mechanism, and then injected into the grouting holes through the feeding mechanism to complete the grouting work. Moreover, the material mixing mechanism, the grouting mechanism and the feeding mechanism are integrated on the cargo box of the tricycle, which occupies a small area, is convenient and can adapt to various complex environments. The material mixing mechanism includes a bottom plate, a mixing barrel, a mounting cross plate, a motor, a rotating rod, a stirring shaft, a storage battery and a controller. During use, first, the bottom plate can fix the mixing barrel on the cargo box of the tricycle, then the raw materials are added into the mixing barrel, and the motor drives the rotating rod and the stirring shaft to rotate, thereby stirring the raw materials inside the mixing barrel to make them evenly mixed. Then, the storage battery can provide power for the motor, and the controller can control the motor.

[0009] Furthermore: The grouting mechanism includes a mounting frame, a support rod, a sliding block and a drill. The mounting frame is hinged to the cargo box of the tricycle. The cross-section of the mounting frame is L-shaped. The support rod is arranged on the mounting frame. The sliding block is slidably connected to the support rod. The drill is detachably arranged on the sliding block.

[0010] Adopting the above technical solution, by setting a mounting frame, a support rod, a sliding block and a drill, during use, first, the mounting frame is hinged to the rear end of the cargo box of the tricycle. When not in use, by rotating the mounting plate, the mounting plate can be retracted into the cargo box of the tricycle. Then, the mounting frame can install and fix the support rod through bolts. Then, the sliding block drives the drill to perform drilling treatment to realize the drilling work of the grouting holes.

[0011] Furthermore: The feeding mechanism includes a water adding pump and a pressure pump. Both the water adding pump and the pressure pump are arranged on the cargo box of the tricycle. The water adding pump is connected to the drill through a water pipe. The pressure pump connects the mixing barrel and the drill through a water pipe.

[0012] Adopting the above technical solution, by setting a water adding pump and a pressure pump, during the drilling work of the grouting holes, the water adding pump can perform water spraying treatment on the place where the drill works. Then, the pressure pump can inject the raw materials after stirring into the grouting holes to complete the grouting operation.

[0013] Furthermore: A grounding post is arranged at the rear end of the cargo box of the tricycle. The grounding post is telescopically arranged.

[0014] Adopting the above technical solution, by setting a grounding plate, when the tricycle stops, the grounding plate extends downward to make the grounding plate contact the ground, improving the stability of the tricycle and preventing the tricycle from still sliding after stopping.

[0015] Furthermore, fixed rods are provided on the cargo box of the tricycle. The number of the fixed rods is four and they are symmetrically arranged. A rain shield is provided at the upper ends of the fixed rods.

[0016] With the above technical solution, by providing the fixed rods and the rain shield, during use, first, the fixed rods are fixedly arranged on the cargo box of the tricycle, and then the fixed rods can install and fix the rain shield. The rain shield can prevent the cargo box from being irradiated by sunlight and drenched by rain.

[0017] Furthermore, a sunshade is provided on the cockpit of the tricycle.

[0018] With the above technical solution, by providing the sunshade, during use, the sunshade can provide a sunshading effect for the driver of the tricycle and prevent the driver from being directly irradiated by the sun.

[0019] Furthermore, wall - hanging plates are provided on the stirring shaft. The wall - hanging plates are made of rubber and are in contact with the inner wall of the mixing barrel.

[0020] With the above technical solution, by providing the wall - hanging plates, when the stirring shaft rotates, it can drive the wall - hanging plates to rotate. Since the wall - hanging plates are in contact with the inner wall of the mixing barrel, it can prevent raw materials from adhering to the inner wall of the mixing barrel.

[0021] Furthermore, an inclined portion is formed on the upper surface of the rain shield.

[0022] With the above technical solution, by providing the inclined portion, during use, the inclined portion on the rain shield can divert rainwater and prevent rainwater from accumulating on the rain shield.

[0023] In summary, the present utility model has the following beneficial effects:

[0024] By providing the mixing mechanism, during use, first, the bottom plate can fix the mixing barrel on the cargo box of the tricycle, and then raw materials are added to the mixing barrel. The motor drives the rotating rod and the stirring shaft to rotate, thereby stirring the raw materials inside the mixing barrel to make them evenly mixed. Then, the storage battery can provide power for the motor, and the controller can control the motor. <Q

[0025] By providing the feeding mechanism, when drilling the grouting hole, the water - adding pump can spray water on the working place of the drill rig, and then the pressure pump can inject the raw materials after mixing into the grouting hole to complete the grouting operation.

[0026] Based on the above improvement points, the overall technical effect achieved by this device is that it can integrate the mixing mechanism, the grouting mechanism and the feeding mechanism on the cargo box of the tricycle. It occupies a small area, is convenient and can adapt to various complex environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0028] Figure 2 It is a schematic diagram of the structure of the feeding mechanism and the grouting mechanism of the present utility model;

[0029] Figure 3 It is a schematic diagram of the mixing barrel, the installation cross plate and the motor of the present utility model.

[0030] In the figure, 1, tricycle; 2, mixing mechanism; 3, feeding mechanism; 4, grouting mechanism; 5, grounding post; 6, fixed rod; 7, rain shield; 8, sunshade; 9, wall hanging plate; 10, inclined part; 201, bottom plate; 202, mixing barrel; 203, installation cross plate; 204, motor; 205, rotating rod; 206, stirring shaft; 207, storage battery; 208, controller; 301, water adding pump; 302, pressure pump; 401, mounting bracket; 402, support rod; 403, sliding block; 404, drill. Specific embodiments

[0031] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0032] Embodiment:

[0033] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: a movable grouting integrated device, including a tricycle 1, a mixing mechanism 2, a feeding mechanism 3 and a grouting mechanism 4 are arranged on the cargo box of the tricycle 1, and the mixing mechanism 2, the feeding mechanism 3 and the grouting mechanism 4 are all connected through pipelines;

[0034] The mixing mechanism 2 includes a bottom plate 201, a mixing barrel 202, an installation cross plate 203, a motor 204, a rotating rod 205, a stirring shaft 206, a storage battery 207 and a controller 208. The bottom plate 201 is arranged on the cargo box of the tricycle 1, the mixing barrel 202 is arranged on the bottom plate 201, the installation cross plate 203 is arranged on the mixing barrel 202, the motor 204 is arranged on the installation cross plate 203, the rotating rod 205 is arranged on the output shaft of the motor 204, the stirring shaft 206 is arranged on the rotating rod 205, the number of the stirring shafts 206 is several and they are arranged in a circle, the storage battery 207 is arranged on one side of the bottom plate 201, and the controller 208 is arranged on the storage battery 207.

[0035] By setting up a tricycle 1, a material mixing mechanism 2, a feeding mechanism 3 and a grouting mechanism 4, during use, first, the grouting hole is processed by the grouting mechanism 4, then the raw materials are stirred by the material mixing mechanism 2, and then injected into the grouting hole through the feeding mechanism 3 to complete the grouting work. Moreover, the material mixing mechanism 2, the grouting mechanism 4 and the feeding mechanism 3 are integrated on the cargo box of the tricycle 1, which has a small floor area, is convenient and can adapt to various complex environments. The material mixing mechanism 2 includes a bottom plate 201, a mixing barrel 202, a mounting cross plate 203, a motor 204, a rotating rod 205, a stirring shaft 206, a storage battery 207 and a controller 208. During use, first, the bottom plate 201 can fix the mixing barrel 202 on the cargo box of the tricycle 1, then the raw materials are added into the mixing barrel 202, and the motor 204 drives the rotating rod 205 and the stirring shaft 206 to rotate, thereby stirring the raw materials inside the mixing barrel 202 to make them evenly mixed. Then, the storage battery 207 can provide power for the motor 204, and the controller 208 can control the motor 204.

[0036] Reference Figure 2 , the grouting mechanism 4 includes a mounting frame 401, a support rod 402, a sliding block 403 and a drill 404. The mounting frame 401 is hinged to the cargo box of the tricycle 1. The cross-section of the mounting frame 401 is L-shaped. The support rod 402 is arranged on the mounting frame 401. The sliding block 403 is slidably connected to the support rod 402. The drill 404 is detachably arranged on the sliding block 403. By setting up the mounting frame 401, the support rod 402, the sliding block 403 and the drill 404, during use, first, the mounting frame 401 is hinged to the rear end of the cargo box of the tricycle 1. When not in use, by rotating the mounting plate, the mounting plate can be retracted into the cargo box of the tricycle 1. Then, the mounting frame 401 can install and fix the support rod 402 through bolts. Then, the sliding block 403 drives the drill 404 to perform drilling treatment to complete the drilling work of the grouting hole.

[0037] Reference Figure 2 , the feeding mechanism 3 includes a water adding pump 301 and a pressure pump 302. Both the water adding pump 301 and the pressure pump 302 are arranged on the cargo box of the tricycle 1. The water adding pump 301 is connected to the drill 404 through a water pipe. The pressure pump 302 connects the mixing barrel 202 and the drill 404 through a water pipe. By setting up the water adding pump 301 and the pressure pump 302, during the drilling work of the grouting hole, the water adding pump 301 can perform watering treatment on the place where the drill 404 works. Then, the pressure pump 302 can inject the stirred raw materials into the grouting hole to complete the grouting operation.

[0038] Reference Figure 1, a grounding post 5 is provided at the rear end of the cargo box of the tricycle 1. The grounding post 5 is telescopically arranged. By providing a grounding plate, when the tricycle 1 stops, the grounding plate extends downward to make the grounding plate contact the ground, improving the stability of the tricycle 1 and preventing the tricycle 1 from still sliding after it stops.

[0039] Reference Figure 2 , four fixing rods 6 are provided on the cargo box of the tricycle 1 and are symmetrically arranged. A rain shield 7 is provided at the upper end of the fixing rod 6. By providing the fixing rod 6 and the rain shield 7, during use, first, the fixing rod 6 is fixedly arranged on the cargo box of the tricycle 1, and then the fixing rod 6 can install and fix the rain shield 7. The rain shield 7 can prevent the cargo box from being irradiated by sunlight and drenched by rain.

[0040] Reference Figure 1 , a sunshade 8 is provided on the cockpit of the tricycle 1. By providing a sunshade, during use, the sunshade can provide a sunshading effect for the driver of the tricycle 1 and prevent the driver from being directly irradiated by the sun.

[0041] Reference Figure 3 , a wall - hanging plate 9 is provided on the stirring shaft 206. The wall - hanging plate 9 is made of rubber and contacts the inner wall of the mixing barrel 202. By providing the wall - hanging plate 9, when the stirring shaft 206 rotates, it can drive the wall - hanging plate 9 to rotate. Since the wall - hanging plate 9 contacts the inner wall of the mixing barrel 202, it can prevent raw materials from adhering to the inner wall of the mixing barrel 202.

[0042] Reference Figure 2 , an inclined part 10 is provided on the upper surface of the rain shield 7. By providing the inclined part 10, during use, the inclined part 10 on the rain shield 7 can divert rainwater and prevent rainwater from accumulating on the rain shield 7.

[0043] Brief description of the usage process:

[0044] During use, first, the bottom plate 201 can fix the mixing barrel 202 on the cargo box of the tricycle 1, and then raw materials are added to the mixing barrel 202. The motor 204 drives the rotating rod 205 and the stirring shaft 206 to rotate, thereby stirring the raw materials inside the mixing barrel 202 to make them evenly mixed. Then, the storage battery 207 can provide power for the motor 204, and the controller 208 can control the motor 204;

[0045] Then, the mounting frame 401 is hinged at the rear end of the cargo box of the tricycle 1. When not in use, by rotating the mounting plate, the mounting plate can be retracted into the cargo box of the tricycle 1. Then, the mounting frame 401 can install and fix the support rod 402 through bolts. Then, the sliding block 403 drives the drill 404 to perform drilling operations to complete the drilling work of the grouting hole;

[0046] Then, when drilling the grouting holes, the water pump 301 can spray water on the working area of the drill 404, and then the pressure pump 302 can inject the raw materials after mixing into the grouting holes to complete the grouting operation.

[0047] Finally, the fixing rod 6 is fixedly arranged on the cargo box of the tricycle 1, and then the fixing rod 6 can install and fix the rain shield 7. The rain shield 7 can prevent the cargo box from being exposed to sunlight and rain. The sunshade can provide a sunshade effect for the driver of the tricycle 1 to prevent the driver from being directly exposed to the sun.

[0048] This specific embodiment is only an interpretation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. A movable grouting integrated device, comprising a tricycle (1), characterized in that: A mixing mechanism (2), a feeding mechanism (3) and a grouting mechanism (4) are arranged on the cargo box of the tricycle (1), and the mixing mechanism (2), the feeding mechanism (3) and the grouting mechanism (4) are all connected through pipelines; The mixing mechanism (2) includes a bottom plate (201), a mixing barrel (202), an installation cross plate (203), a motor (204), a rotating rod (205), a stirring shaft (206), a storage battery (207) and a controller (208). The bottom plate (201) is arranged on the cargo box of the tricycle (1), the mixing barrel (202) is arranged on the bottom plate (201), the installation cross plate (203) is arranged on the mixing barrel (202), the motor (204) is arranged on the installation cross plate (203), the rotating rod (205) is arranged on the output shaft of the motor (204), the stirring shaft (206) is arranged on the rotating rod (205), the number of the stirring shafts (206) is several and they are arranged in a circle, the storage battery (207) is arranged on one side of the bottom plate (201), and the controller (208) is arranged on the storage battery (207).

2. The movable grouting integrated equipment according to claim 1, characterized in that: The grouting mechanism (4) includes an installation frame (401), a support rod (402), a sliding block (403) and a drilling machine (404). The installation frame (401) is hinged to the cargo box of the tricycle (1), the cross section of the installation frame (401) is L-shaped, the support rod (402) is arranged on the installation frame (401), the sliding block (403) is slidably connected to the support rod (402), and the drilling machine (404) is detachably arranged on the sliding block (403).

3. The movable grouting integrated equipment according to claim 2, characterized in that: The feeding mechanism (3) includes a water adding pump (301) and a pressure pump (302). The water adding pump (301) and the pressure pump (302) are both arranged on the cargo box of the tricycle (1). The water adding pump (301) is connected to the drilling machine (404) through a water pipe, and the pressure pump (302) connects the mixing barrel (202) and the drilling machine (404) through a water pipe.

4. A movable grouting integrated device according to claim 1, characterized in that: A grounding post (5) is arranged at the rear end of the cargo box of the tricycle (1), and the grounding post (5) is telescopically arranged.

5. The mobile grouting integrated equipment according to claim 1, characterized in that: Fixing rods (6) are arranged on the cargo box of the tricycle (1), the number of the fixing rods (6) is four and they are symmetrically arranged, and a rain shield (7) is arranged at the upper ends of the fixing rods (6).

6. The mobile grouting integrated equipment according to claim 1, characterized in that: A sunshade (8) is arranged on the cockpit of the tricycle (1).

7. The mobile grouting integrated equipment according to claim 1, characterized in that: Hanging wall plates (9) are arranged on the stirring shaft (206), and the hanging wall plates (9) are made of rubber and are in contact with the inner wall of the mixing barrel (202).

8. The mobile grouting integrated equipment according to claim 5, characterized in that: An inclined part (10) is formed on the upper surface of the rain shield (7).

Citation Information

Patent Citations

  • Movable grouting equipment

    CN216043750U