Cooling device for calendered rubber
By designing a rubber rolling cooling device, the problem of difficult control of impurities adhesion and cooling time in the cooling of the rubber sheet sink is solved, and the cleanliness and cooling time of the rubber sheet is accurately controlled, which improves processing quality and equipment safety.
Patent Information
- Application Number
- CN202421014685.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing rubber sheet sink cooling method has the problem that impurities adhere to the surface of the rubber sheet and the cooling time is difficult to control.
A rubber rolling cooling device is designed, including a sink, a transmission roller, a limiting groove, an adjustment component, a brush roller, a spray device and a stirring component. By adjusting the component, the rubber sheet enters the water depth, the brush roller removes impurities, the spray device cleanses the surface, the stirring component prevents impurities from accumulation, and prevents water from overflowing.
It realizes the removal of impurities on the surface of the rubber sheet and the precise control of cooling time, improves the cleanliness and processing quality of the rubber sheet, and ensures the safety of the equipment and the environment.
Smart Images

Figure CN223173408U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rubber machinery, in particular to a post-calendering cooling device for rubber. Background Art
[0002] After the rubber calendering process is completed, the cooling of the rubber sheet is indeed crucial. The cooling process not only affects the subsequent processing quality of the rubber sheet, but also directly relates to the final performance and service life of the product. At present, the industry mainly uses two methods for cooling: cooling rollers and cooling water tanks. Although the cooling roller system has a stable cooling effect, the equipment investment is relatively high. Relatively speaking, the cooling water tank has a lower cost and flexible operation, so it is widely favored.
[0003] However, there are some problems with the traditional cooling method using a cooling water tank. First of all, when the hot rubber sheet is directly introduced into the water tank, it is very easy to cause water pollution. After cooling, the impurities in the water often adhere to the surface of the rubber sheet, which may damage the rubber sheet during winding and reduce the product quality.
[0004] Secondly, it is difficult to accurately control the cooling time of the rubber sheet in the water tank. An overly long cooling time may cause the rubber product to become overly hardened and even crack; while an overly short cooling time may result in the rubber sheet not being sufficiently cooled, failing to achieve the expected cooling effect, and thus affecting the subsequent processing and use of the product. Summary of the Utility Model
[0005] In view of the above-mentioned disadvantages of the prior art, the purpose of the present utility model is to provide a post-calendering cooling device for rubber, which is used to solve the problems in the prior art that impurities in the water adhere to the surface of the rubber sheet after cooling through the water tank, and the cooling time of the rubber sheet in the water tank is difficult to control.
[0006] To achieve the above purpose and other related purposes, the present utility model provides a post-calendering cooling device for rubber, including a water tank. At two opposite sides of one end of the water tank, there are provided transmission roller frames, and transmission rollers are arranged on the transmission roller frames for transmitting rubber sheets; on the inner wall of the water tank, there are provided a pair of oppositely arranged limiting grooves, and in each of the limiting grooves, there is provided an adjusting component for adjusting the water entry depth of the rubber sheet.
[0007] The adjusting component includes: a lifting block, a spring, a spring fixing seat and an adjusting bolt. The lifting block fits with the limiting groove and can move up and down along the limiting groove. The top of the lifting block is connected to the spring fixing seat through a spring. The top of the spring fixing seat is connected with an adjusting bolt, and one end of the adjusting bolt passes through the limiting groove and is threadedly connected to the top of the limiting groove; a guiding roller is connected between the two lifting blocks on both sides.
[0008] Preferably, one end of the water tank is provided with a brush roller frame, which is arranged opposite to the transmission roller frame, and a brush roller is provided on the brush roller frame.
[0009] Preferably, a spraying device is provided above the water tank, and the spraying device is located between the hairbrush roller and the guiding roller both in the horizontal and vertical directions.
[0010] Preferably, a stirring assembly is provided on the water tank, and the stirring assembly includes: a movable cover plate and stirring fans. The movable cover plate is clamped on the upper side wall of the water tank and can move along the side wall of the water tank; a plurality of stirring fan blades are connected below the movable cover plate through connecting rods.
[0011] Preferably, the bottom of the water tank is inclined, and a sewage outlet is provided at the lower end of the bottom.
[0012] Preferably, an anti-overflow outlet is provided on one side of the water tank, and the horizontal height of the anti-overflow port is higher than the top of the limit groove.
[0013] As described above, the rubber post-calendering cooling device of the present invention has the following beneficial effects: Through the brush roller and spraying, the impurities and residues on the surface of the rubber sheet are cleaned up after cooling, improving the cleanliness of the rubber sheet and the quality of subsequent processing. Secondly, through the setting of the limit groove and the adjusting assembly, the operator can adjust the water entry depth of the rubber sheet in the water tank according to needs, so as to flexibly and accurately control the cooling time of the rubber sheet. In addition, the present invention also ensures the safety of the water tank during use through anti-overflow, avoiding equipment damage or personal injury caused by water overflow. Brief Description of the Drawings
[0014] Figure 1 It shows the overall structural schematic diagram of the present invention.
[0015] Figure 2 It shows the structural schematic diagram of the water tank of the present invention.
[0016] Figure 3 It shows the structural schematic diagram of the guiding roller of the present invention.
[0017] Figure 4 It shows the enlarged schematic diagram of the structure of part A of the present invention.
[0018] Figure 5 It shows the structural schematic diagram of the stirring assembly of the present invention.
[0019] Description of Component Labels
[0020] 1 Water tank
[0021] 2 Transmission roller
[0022] 3 Adjusting assembly
[0023] 4 Stirring assembly
[0024] 5 Spraying device
[0025] 6 Brush roller
[0026] 7 Guide roller
[0027] 11 Conveyor roller frame
[0028] 12 Brush roller frame
[0029] 13 Limit groove
[0030] 14 Anti-overflow outlet
[0031] 15 Drain outlet
[0032] 31 Lifting block
[0033] 32 Spring
[0034] 33 Spring fixing seat
[0035] 34 Adjusting bolt
[0036] 41 Movable cover plate
[0037] 42 Stirring fan
[0038] 43 Connecting rod Detailed implementation manners
[0039] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.
[0040] Please refer to Figures 1 to 5 Note that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the limiting conditions under which the present utility model can be implemented. Therefore, they do not have any technical essence. Any modification of the structure, change of the ratio relationship or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of clear description and are not used to limit the scope under which the present utility model can be implemented. The change or adjustment of their relative relationships, without substantial change in the technical content, should also be regarded as the scope within which the present utility model can be implemented.
[0041] Such as Figures 1-4As shown, the present utility model provides a cooling device for rubber after calendering, including a water tank 1. On two opposite sides at one end of the water tank 1, there are transmission roller frames 11. On the transmission roller frames 11, there are transmission rollers 2, and the transmission rollers 2 are used to smoothly transmit the hot rubber sheet into the water tank 1. Further, on the inner wall of the water tank 1, there are a pair of oppositely arranged limiting grooves 13, and in each limiting groove 13, there is an adjusting component 3 for adjusting the water entry depth of the rubber sheet. Specifically, the adjusting component 3 includes: a lifting block 31, a spring 32, a spring fixing seat 33, and an adjusting bolt 34. Among them, the lifting block 31 fits with the limiting groove 13 and can move up and down along the limiting groove 13. The top of the lifting block 31 is connected to the spring fixing seat 33 through the spring 32. The top of the spring fixing seat 33 is connected with an adjusting bolt 34, and one end of the adjusting bolt 34 passes through the limiting groove 13 and is threadedly connected to the top of the limiting groove 13. Further, a guiding roller 7 is connected between the lifting blocks 31 on both sides, and the stability and uniformity of the rubber sheet during the cooling process are ensured through the guiding roller 7. By adjusting the adjusting bolt 34, the compression degree of the spring can be changed, and then the position of the lifting block 31 can be controlled. The guiding roller 7 between the lifting blocks 31 is used to support and guide the rubber sheet. By changing the height of the guiding roller 7, the depth of the rubber sheet in the water can be changed, and then the cooling time of the rubber sheet in the water tank can be controlled.
[0042] In one embodiment, at one end of the water tank 1, there is a brush roller frame 12, and the brush roller frame 12 is arranged opposite to the transmission roller frame 11. On the brush roller frame 12, there is a brush roller 6. After the rubber sheet is cooled in the water tank 1, some impurities in the cooling water or tiny particles generated during the cooling process may adhere to its surface. By brushing the surface of the rubber sheet with the brush roller 6, these attachments can be effectively removed, ensuring the cleanliness of the rubber sheet surface. In addition, the brush roller 6 also helps to reduce the moisture on the surface of the rubber sheet, thereby shortening the drying time.
[0043] In order to further reduce the impurities in the cooling water adhering to the surface of the rubber sheet after cooling and provide a circulating cooling water source for the water tank 1, in one embodiment, a spraying device 5 is arranged above the water tank 1. The spraying device 5 is located between the brush roller and the guiding roller 7 both horizontally and vertically, ensuring that the spraying water effectively cleans the rubber sheet just out of the water tank 1.
[0044] Combined with Figure 1 , Figure 5, to prevent impurities in the water from accumulating between the guide roller 7 and the rubber sheet. In one embodiment, a stirring assembly 4 is provided on the water tank 1. The stirring assembly 4 includes: a movable cover plate 41 and a stirring fan 42. The movable cover plate 41 is clamped on the upper side wall of the water tank 1 and can move along the side wall of the water tank 1. A plurality of stirring fan blades 42 are connected below the movable cover plate 41 through a connecting rod 43. When the stirring fan 42 starts to work, it will rotate and push the cooling water in the water tank 1 to flow. Thus, it effectively prevents impurities from accumulating between the guide roller 7 and the rubber sheet, and at the same time helps to evenly distribute the temperature in the cooling water and improve the cooling effect.
[0045] The bottom of the water tank 1 is inclined, and a sewage outlet 15 is provided at the lower end of the bottom.
[0046] In one embodiment, an overflow prevention outlet 14 is provided on one side of the water tank 1. The horizontal height of the overflow prevention outlet 14 is higher than the top of the limit groove 13. The overflow prevention outlet 14 is connected to an external water storage device. The overflow prevention outlet 14 is used to prevent the water tank 1 from overflowing due to various reasons (such as excessive water inflow, poor drainage, etc.) during the cooling process. When the water level in the water tank 1 exceeds the preset safety line, the excess water will flow out through the overflow prevention outlet 14, thus preventing the water from overflowing the water tank 1 and protecting the surrounding equipment and environment from damage.
[0047] In summary, the utility model effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
[0048] The above embodiments are only illustrative of the principles and effects of the utility model, and are not used to limit the utility model. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the utility model. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the utility model should still be covered by the claims of the utility model.
Claims
1. A rubber calendering post-cooling device, comprising a water tank, characterized in that, On two opposite sides at one end of the water tank, there are transmission roller frames, and transmission rollers are arranged on the transmission roller frames. The transmission rollers are used to transmit rubber sheets; on the inner wall of the water tank, there are a pair of oppositely arranged limiting grooves, and each of the limiting grooves is provided with an adjusting component for adjusting the water entry depth of the rubber sheet; The adjusting component includes: a lifting block, a spring, a spring fixing seat and an adjusting bolt. The lifting block fits with the limiting groove and can move up and down along the limiting groove. The top of the lifting block is connected to the spring fixing seat through a spring. The top of the spring fixing seat is connected with an adjusting bolt. One end of the adjusting bolt passes through the limiting groove and is threadedly connected to the top of the limiting groove; a guiding roller is connected between the two lifting blocks on both sides.
2. The rubber calendaring post-cooling device according to claim 1, characterized in that, At one end of the water tank, there is a brush roller frame, which is arranged opposite to the transmission roller frame, and a brush roller is arranged on the brush roller frame.
3. The rubber calendering post-cooling device according to claim 2, wherein, Above the water tank, there is a spraying device, which is located between the brush roller and the guiding roller both in the horizontal and vertical directions.
4. The rubber calendering post-cooling device according to claim 3, characterized in that, On the water tank, there is a stirring component, which includes: a movable cover plate and stirring fans. The movable cover plate is clamped on the upper side wall of the water tank and can move along the side wall of the water tank; below the movable cover plate, a plurality of stirring fan blades are connected through a connecting rod.
5. A rubber post-calendering cooling device according to claim 1, wherein, The bottom of the water tank is inclined, and a sewage outlet is provided at the lower end of the bottom.
6. The rubber calendering post-cooling device according to claim 1, wherein, On one side of the water tank, there is an overflow prevention outlet, and the horizontal height of the overflow prevention outlet is higher than the top of the limiting groove.