Machining jig for variable intake manifold of automobile
By introducing a negative pressure fan and smoking pipe system into the injection mold, the problem of smoke dissipation is solved, centralized treatment and safe emission of smoke are achieved, and the health of staff is protected.
Patent Information
- Application Number
- CN202422127007.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The smoke generated by existing injection molds during the demolding process drifts into the air, affecting the health of the staff.
A vehicle variable intake manifold processing tool was designed, using a negative pressure fan and a smoking pipe system to suck the smoke into the smoking block through the suction hole and discharge it to a designated position through the conduit to prevent the smoke from drifting away.
Effectively centralize the flue gas to prevent it from drifting in the air and ensure the health of staff.
Smart Images

Figure CN223173428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, and specifically relates to a processing fixture for an automotive variable intake manifold. Background Art
[0002] A variable intake manifold (VIM) is an automotive engine technology that optimizes the performance of an engine at different speeds by changing the length or cross-sectional area of the intake manifold. The variable intake manifold consists of an upper shell, a middle shell, and a lower shell. During the manufacturing process of the workpiece, an injection mold is required. After the workpiece is processed in the injection mold, it needs to be demolded.
[0003] When the existing injection mold is in use, when the intake manifold workpiece is demolded, a large amount of smoke will be generated. The smoke will disperse into the air on the processing table, and long-term inhalation of the smoke by the human body will affect physical health. Summary of the Utility Model
[0004] (I) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides a processing fixture for an automotive variable intake manifold.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: A processing fixture for an automotive variable intake manifold, including a processing table, a bottom mold is arranged at the upper end of the processing table, a first telescopic cylinder is arranged above the bottom mold, a top mold is arranged at the output end of the first telescopic cylinder, two cavities are symmetrically arranged in the bottom mold, a negative pressure fan is fixedly arranged at the upper end of the processing table, and the air suction end of the negative pressure fan is communicated with one end of the cavity through a first conduit. Two support rods are symmetrically arranged at the upper end of the processing table with respect to the bottom mold. A positioning shaft is rotatably arranged at the top of the support rod. A driven block is arranged at the end of the positioning shaft away from the support rod. A plurality of smoke suction blocks are arranged on the positioning shaft. A smoke suction pipe is arranged on one side of the positioning shaft. A plurality of air suction holes are arranged on the smoke suction pipe. The smoke suction pipe is communicated with the smoke suction blocks through a rotary joint pipe. The smoke suction blocks are communicated with the cavity through a second conduit.
[0008] Further, an improvement of the utility model is that a lifting rod is arranged at the output end of the second telescopic cylinder, a lifting block is arranged at the bottom of the lifting rod, the lifting block is fixed in the middle part of the support rod, and the lifting block is fixed at the bottom of the lifting rod through a screw.
[0009] Further, an improvement of the utility model is that the smoke suction blocks, the smoke suction pipe, the positioning shaft, the support rods, the support rod, and the driving plate are all made of metal.
[0010] Further, the improvement of the present utility model is that the second conduit is made of a rubber tube.
[0011] Further, the improvement of the present utility model is that a positioning bearing is inlaid at the top of the support rod, and one end of the positioning shaft penetrates through the positioning bearing.
[0012] Further, the improvement of the present utility model is that the driven block and the positioning shaft are of an integral structure.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the present utility model provides a processing jig for an automotive variable intake manifold, which has the following beneficial effects:
[0015] For this processing jig for an automotive variable intake manifold, when the negative pressure fan is started, it can generate suction at multiple suction holes on the smoke suction pipe, suck the smoke at the bottom mold into the smoke suction block through the smoke suction pipe, then enter the cavity in the bottom mold through the second conduit, and further be discharged to a designated position by the negative pressure fan through the first conduit. Specifically, the smoke can be discharged into an exhaust gas treatment device or other designated positions, so that the smoke will not continuously disperse into the air, avoiding the long-term inhalation of smoke by the human body and protecting the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural diagram of the present utility model;
[0017] Figure 2 is the Figure 1 front view of the present utility model;
[0018] Figure 3 is the Figure 1 side view of the present utility model;
[0019] Figure 4 is an installation structural diagram of the positioning bearing in the present utility model;
[0020] In the figure: 1, processing table; 2, bottom mold; 3, top mold; 4, first telescopic cylinder; 5, first conduit; 6, negative pressure fan; 7, second conduit; 8, positioning shaft; 9, support rod; 10, smoke suction block; 11, smoke suction pipe; 12, driven block; 13, support rod; 14, drive plate; 15, second telescopic cylinder; 16, lifting block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-4 , a processing fixture for an automotive variable intake manifold of the present utility model, which includes a processing table 1. A bottom mold 2 is provided at the upper end of the processing table 1. A first telescopic cylinder 4 is provided above the bottom mold 2. A top mold 3 is provided at the output end of the first telescopic cylinder 4. Two cavities are symmetrically arranged in the bottom mold 2. A negative pressure fan 6 is fixedly provided at the upper end of the processing table 1. The air suction end of the negative pressure fan 6 is communicated with one end of the cavity through a first conduit 5. Two support rods 9 are symmetrically arranged on the upper end of the processing table 1 with respect to the bottom mold 2. A positioning shaft 8 is rotatably provided at the top of the support rod 9. A driven block 12 is provided at one end of the positioning shaft 8 away from the support rod 9. A plurality of smoke suction blocks 10 are provided on the positioning shaft 8. A smoke suction pipe 11 is provided on one side of the positioning shaft 8. A plurality of air suction holes are provided on the smoke suction pipe 11. The smoke suction pipe 11 is communicated with the smoke suction blocks 10 through a rotary joint pipe. The smoke suction blocks 10 are communicated with the cavity through a second conduit 7;
[0023] In this embodiment, when the intake manifold workpiece is shaped in the bottom mold 2, start the first telescopic cylinder 4, which can make the top mold 3 rise. At this time, the smoke will emit from the bottom mold 2. Start the negative pressure fan 6, which can make the plurality of air suction holes on the smoke suction pipe 11 generate suction force, and can suck the smoke at the bottom mold 2 into the smoke suction blocks 10 through the smoke suction pipe 11, and then enter the cavity in the bottom mold 2 through the second conduit 7, and further be discharged to a designated position by the negative pressure fan 6 through the first conduit 5. Specifically, the smoke can be discharged into an exhaust gas treatment device or other designated positions, so that the smoke will not continuously disperse into the air, avoiding the long-term inhalation of smoke by the human body and ensuring the health of the staff;
[0024] When the top mold 3 is rising, start the second telescopic cylinder 15, which can make the support rod 13 drive the two driving plates 14 to rise synchronously. Through the meshing effect, the driven block 12 can drive the positioning shaft 8 to rotate, so that the smoke suction pipe 11 can rotate from one side of the bottom mold 2 to the mold groove on the bottom mold 2, and the smoke suction pipe 11 can be closer to the "smoke outlet end" on the bottom mold 2, improving the absorption efficiency of the smoke suction pipe 11 for the smoke. When the top mold 3 descends, rotate the smoke suction pipe 11 to both sides of the bottom mold 2.
[0025] In this embodiment, a lifting rod is provided at the output end of the second telescopic cylinder 15. A lifting block 16 is provided at the bottom of the lifting rod. The lifting block 16 is fixed to the middle part of the support rod 13, and the lifting block 16 is fixed to the bottom of the lifting rod by screws. The screw fixation method has the advantage of convenient assembly, which enables the support rod 13 to be easily assembled.
[0026] Furthermore, the smoking block 10, the smoking pipe 11, the positioning shaft 8, the support rod 9, the support rod 13, and the drive plate 14 are all made of metal.
[0027] Furthermore, the second conduit 7 is made of a rubber tube.
[0028] Furthermore, a positioning shaft bearing is inlaid at the top of the support rod 9. One end of the positioning shaft 8 passes through the positioning shaft bearing. By providing the positioning shaft bearing, the smoothness of the positioning shaft 8 during rotation can be improved.
[0029] Furthermore, the driven block 12 and the positioning shaft 8 are of an integral structure.
[0030] In the description of this article, it should be noted that relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. An automobile variable intake manifold processing fixture, comprising a processing table (1), a bottom mold (2) is arranged at the upper end of the processing table (1), a first telescopic cylinder (4) is arranged above the bottom mold (2), and a top mold (3) is arranged at the output end of the first telescopic cylinder (4), characterized in that: Two cavities are symmetrically arranged inside the bottom mold (2). A negative pressure fan (6) is fixedly arranged at the upper end of the processing table (1). The air suction end of the negative pressure fan (6) is communicated with one end of the cavity through a first conduit (5). Two support rods (9) are symmetrically arranged on the upper end of the processing table (1) with respect to the bottom mold (2). A positioning shaft (8) is rotatably arranged at the top of the support rod (9). A driven block (12) is arranged at one end of the positioning shaft (8) away from the support rod (9). A plurality of smoke suction blocks (10) are arranged on the positioning shaft (8). A smoke suction pipe (11) is arranged on one side of the positioning shaft (8). A plurality of air suction holes are arranged on the smoke suction pipe (11). The smoke suction pipe (11) is communicated with the smoke suction block (10) through a rotary connection pipe. The smoke suction block (10) is communicated with the cavity through a second conduit (7). A second telescopic cylinder (15) is fixedly arranged at the lower end of the processing table (1). A support rod (13) passing through the processing table (1) is arranged at the output end of the second telescopic cylinder (15). A driving plate (14) located on one side of the driven block (12) is arranged at the upper end of the support rod (13). The driven block (12) is engaged with the driving plate (14).
2. The machining fixture for a variable intake manifold of an automobile according to claim 1, characterized in that: A lifting rod is arranged at the output end of the second telescopic cylinder (15). A lifting block (16) is arranged at the bottom of the lifting rod. The lifting block (16) is fixed in the middle part of the support rod (13), and the lifting block (16) is fixed at the bottom of the lifting rod by screws.
3. The machining fixture for a variable intake manifold of an automobile according to claim 2, characterized in that: The smoke suction block (10), the smoke suction pipe (11), the positioning shaft (8), the support rod (9), the support rod (13), and the driving plate (14) are all made of metal materials.
4. A processing fixture for an automotive variable intake manifold according to claim 3, characterized in that: The second conduit (7) is made of a rubber tube.
5. A processing jig for an automotive variable intake manifold according to claim 4, characterized in that: A positioning shaft bearing is inlaid at the top of the support rod (9). One end of the positioning shaft (8) passes through the positioning shaft bearing.
6. The machining fixture for an automotive variable intake manifold according to claim 5, characterized in that: The driven block (12) and the positioning shaft (8) are of an integral structure.