High-frequency machine for cable hot melting
By introducing the design of shielding mesh cover and lifting baffle in the high-circular wave machine, the interference problem of high-frequency waves on computer equipment is solved, and the stability and observability of electromagnetic wave shielding and cable hot melting are achieved, ensuring production safety.
Patent Information
- Application Number
- CN202422467667.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing high-circular wave machine lacks devices to shield electromagnetic waves during use, which causes high-frequency waves to affect the signals of surrounding computer equipment, resulting in the inability to use computers and other electronic equipment.
A high-circumferential wave machine for hot melting of cables is designed, including a shielded mesh cover and a lifting baffle. The shielded mesh cover is used to shield electromagnetic waves, and the lifting baffle is used to enclose open spaces. Combined with transparent observation windows and drivers, it realizes automatic control of the cable positioning and hot melting process.
It effectively reduces the impact of electromagnetic waves on the signals of surrounding computer equipment, ensures the safety and observability of the production process, and improves the stability and efficiency of the cable hot melting process.
Smart Images
Figure CN223173594U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wire and cable production and processing, and in particular to a high-frequency machine for hot melting of wires and cables. Background Art
[0002] The high-frequency welder uses a high-frequency device to rectify high voltage and self-excite a high-frequency electron tube to oscillate instantaneously to generate electromagnetic wave current and electric field. The plastic materials such as PVC, TPU, EVA, and PET used in processing generate polarized friction heat inside the plastic materials in the electromagnetic wave electric field. With a certain pressure, the plastic and plastic products to be heat-sealed and welded reach the purpose of fusion molding.
[0003] The high-frequency waves used in high-frequency machines and ultrasonic waves are two different concepts. High-frequency waves refer to electromagnetic waves with a frequency greater than 100Khz, and ultrasonic waves refer to sound waves with a frequency exceeding 20 kHz. The welding principle and fusion principle of high-frequency waves are also different from those of ultrasonic waves. High-frequency waves use high-frequency electromagnetic fields to cause intense collisions between internal molecules of materials to generate high temperatures for welding and fusion, while ultrasonic waves use the principle of heat generation by friction to generate a large amount of heat for welding and fusion.
[0004] In view of the above related technologies, most of the existing high-frequency machines are directly used openly and lack devices for shielding electromagnetic waves. The high-frequency waves of high-frequency machines will affect the signals of surrounding computer devices, resulting in the abnormal use of electronic devices such as computers, so there is room for improvement. Utility Model Content
[0005] In order to reduce the impact of high-frequency machines on computer devices during use, this application provides a high-frequency machine for hot melting of wires and cables.
[0006] A high-frequency machine for hot melting of wires and cables provided by this application adopts the following technical solutions:
[0007] A high-frequency machine for hot melting of wires and cables includes a workbench, a shielding mesh cover, a hot melting component, and a lifting baffle. The shielding mesh cover is arranged on the tabletop of the workbench and forms a receiving cavity with the workbench. The receiving cavity is used for placing the hot melting component. The hot melting component is used for hot melting wires and cables, and the shielding mesh cover is used for shielding electromagnetic waves. One side of the shielding mesh cover is open, and the lifting baffle is arranged on the opening side of the shielding mesh cover in a lifting manner and is used for closing the opening of the shielding mesh cover.
[0008] By adopting the above technical solution, when the cable needs to be processed, the staff member sits on the side where the opening of the shielding mesh cover is open, and then places the cable at the corresponding position of the hot-melting component. Then, the lifting baffle is controlled to descend. At this time, the lifting baffle and the shielding mesh cover form a relatively enclosed space. Finally, the hot-melting component in the accommodating cavity melts the cable. During the hot-melting process, the electromagnetic waves generated by the hot-melting component will be shielded by the shielding mesh cover and the lifting baffle, thereby reducing the influence of electromagnetic waves on the signals of surrounding computer devices.
[0009] Preferably, a transparent observation window is provided on the lifting baffle.
[0010] By adopting the above technical solution, when the cable is being hot-melted, the transparent observation window facilitates the staff to observe the situation in the accommodating cavity through the lifting baffle, facilitating personnel to make corresponding treatments.
[0011] Preferably, a first driving member is further included. A guide rail is provided on the shielding mesh cover along the moving direction of the lifting baffle, and the lifting baffle is slidably connected to the guide rail; the first driving member is arranged on the shielding mesh cover and is connected to the lifting baffle, and the first driving member is used to control the movement of the lifting baffle.
[0012] By adopting the above technical solution, the first driving member can control the lifting baffle to move up and down along the guide rail to achieve automation. At the same time, the presence of the guide rail can play a guiding role in the movement of the lifting baffle, improving the stability of the lifting baffle during movement.
[0013] Preferably, the hot-melting component includes an upper die base, a lower die base, and a second driving member. The lower die base is arranged on the workbench, the upper die base is located above the lower die base and is movably arranged; the second driving member is connected to the shielding mesh cover and is connected to the upper die base, and the second driving member is used to control the up and down movement of the upper die base.
[0014] By adopting the above technical solution, before hot-melting, the staff first places the cable on the lower die base, then closes the lifting baffle, and at the same time operates the second driving member. The second driving member controls the upper die base to move downward, so that the upper die base and the lower die base are closed to each other, thereby realizing the hot-melting of the cable.
[0015] Preferably, the second driving member is a cylinder, an oil cylinder or an electric push rod.
[0016] By adopting the above technical solution, a cylinder, an oil cylinder or an electric push rod can all be used to control the up and down movement of the upper die base, and can be specifically selected according to actual production requirements.
[0017] Preferably, a limiting block is further included. The limiting block is arranged on the lower die base and is distributed at intervals. A limiting groove is opened on the limiting block, and the limiting groove is used to limit the cable.
[0018] By adopting the above technical solution, the cable can be clamped in the limiting grooves of the limiting blocks, thereby realizing the positioning of the cable and reducing the deviation of the cable position during the hot melting process.
[0019] Preferably, a non-stick coating is provided on the lower mold base.
[0020] By adopting the above technical solution, during the hot melting process, the cable will melt to a certain extent when heated, and the existence of the non-stick coating can reduce the possibility of the cable sticking to the lower mold base, facilitating the staff to remove the cable after hot melting.
[0021] Preferably, a start button and an emergency stop button are provided on the workbench. The start button is used to control the operation of the second driving member, and the emergency stop button is used to urgently stop the operation of the equipment.
[0022] By adopting the above technical solution, during the production process, the staff can press the start button to control the operation of the second driving member. When an emergency occurs during the production process, the operation of the high-frequency machine can also be stopped by pressing the emergency stop button, realizing safe production and reducing the risks brought by production to personnel and equipment.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] (1) By providing a shielding mesh cover and a lifting baffle, during the hot melting process, the electromagnetic waves generated by the hot melting component will be shielded by the shielding mesh cover and the lifting baffle, thereby reducing the influence of the electromagnetic waves on the signals of surrounding computer equipment.
[0025] (2) By providing a transparent observation window, the transparent observation window facilitates the staff to observe the situation in the accommodation cavity through the lifting baffle, facilitating the personnel to make corresponding treatments in a timely manner according to the production situation.
[0026] (3) By providing limiting blocks, the cable can be clamped in the limiting grooves of the limiting blocks, thereby realizing the positioning of the cable and reducing the deviation of the cable position during the hot melting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a schematic structural diagram of a high-frequency machine in an embodiment of the present application;
[0028] Figure 2 is a partial structural schematic diagram of a high-frequency machine in an embodiment of the present application.
[0029] Reference numerals: 1, workbench; 2, shielding mesh cover; 3, hot melt assembly; 31, upper die base; 32, lower die base; 33, second driving member; 4, lifting baffle; 5, accommodating cavity; 6, transparent observation window; 7, guide rail; 8, first driving member; 9, limiting block; 10, limiting groove; 11, start button; 12, emergency stop button. Detailed implementation manners
[0030] The technical solutions of the present application will be described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can be embodied in many different forms and is not limited to the embodiments described herein.
[0031] In the description of the present application, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc., mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion.
[0033] In the description of the embodiments of the present application, unless otherwise clearly defined and limited, technical terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection; it can also be a detachable connection; or it can be integrated; it can also be a mechanical connection. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific situations.
[0034] The following will describe in detail some embodiments of the present application with reference to the accompanying drawings. Without conflict, those skilled in the art can combine and combine the different embodiments or examples and the features of different embodiments or examples described in the present application.
[0035] The embodiments of the present application disclose a high-frequency machine for hot melting of cables. Refer to Figure 1, The high-frequency machine includes a workbench 1, a shielding mesh cover 2, a hot-melt assembly 3, and a lifting baffle 4. The workbench 1 is fixedly installed on the ground and is used for staff to process cables. The shielding mesh cover 2 is fixedly installed on the tabletop of the workbench 1 and forms a receiving cavity 5 with the workbench 1. The receiving cavity 5 is used for installing the hot-melt assembly 3, and the hot-melt assembly 3 is used for hot-melting the cables. The shielding mesh cover 2 is made of a shielding material with good barrier properties and is used for shielding electromagnetic waves. One side of the shielding mesh cover 2 is open, and the lifting baffle 4 is arranged to be lifted and lowered on the open side of the shielding mesh cover 2. The lifting baffle 4 is used to close the opening of the shielding mesh cover 2.
[0036] When cables need to be processed, the staff sits on the open side of the opening of the shielding mesh cover 2, and then places the cables at the corresponding position of the hot-melt assembly 3. Then, control the lifting baffle 4 to descend. At this time, the lifting baffle 4 and the shielding mesh cover 2 form a relatively enclosed space. Finally, the hot-melt assembly 3 in the receiving cavity 5 hot-melts the cables. During the hot-melting process, the electromagnetic waves generated by the hot-melt assembly 3 will be shielded by the shielding mesh cover 2 and the lifting baffle 4, thereby reducing the influence of electromagnetic waves on the signals of surrounding computer devices.
[0037] Specifically, a transparent observation window 6 is installed on the lifting baffle 4. The transparent observation window 6 can be made of materials such as glass or acrylic plates. The transparent observation window 6 facilitates the staff to observe the situation inside the receiving cavity 5 through the lifting baffle 4 and facilitates personnel to make corresponding treatments according to the actual production situation. The shielding mesh cover 2 is provided with guide rails 7 along the moving direction of the lifting baffle 4. There are two parallel guide rails 7. The lifting baffle 4 is slidably connected to the two guide rails 7. The existence of the guide rails 7 can play a guiding role in the movement of the lifting baffle 4 and improve the stability of the lifting baffle 4 during movement. A first driving member 8 is also installed on the shielding mesh cover 2. The first driving member 8 is connected to the lifting baffle 4 and is used to control the up and down movement of the lifting baffle 4. The first driving member 8 can be an actuator such as a cylinder, an oil cylinder, or an electric push rod.
[0038] Combined with Figure 2 , the hot-melt assembly 3 includes an upper die base 31, a lower die base 32, and a second driving member 33. The lower die base 32 is fixedly installed on the tabletop of the workbench 1. The upper die base 31 is located directly above the lower die base 32 and is movably arranged. Among them, a number of limiting blocks 9 are fixedly installed on the lower die base 32. The limiting blocks 9 are spaced apart, and limiting grooves 10 are opened on their surfaces. The limiting grooves 10 are used for limiting the cables. The second driving member 33 is fixedly installed on the shielding mesh cover 2 and is connected to the upper die base 31. The second driving member 33 is used to control the up and down movement of the upper die base 31. The second driving member 33 can be, but is not limited to, a cylinder, an oil cylinder, or an electric push rod. When the upper die base 31 and the lower die base 32 are closed together, the hot-melting of the cables can be completed.
[0039] During hot melting, the staff first clamp the cable in the limiting grooves 10 of the limiting blocks 9 to complete the positioning of the cable and reduce the deviation of the cable position during the hot melting process. Then, the lifting baffle 4 is closed, and at the same time, the second driving member 33 is operated. The second driving member 33 controls the upper mold base 31 to move downward, so that the upper mold base 31 and the lower mold base 32 are clamped together, thereby realizing the hot melting of the cable.
[0040] In some embodiments, a non-stick coating (not shown in the figure) is also applied on the lower mold base 32. The non-stick coating is a thin film material covering the surface of an object, which can endow the object with properties such as non-adhesion and high temperature resistance. The materials of the non-stick coating include but are not limited to polytetrafluoroethylene, polyester resin, and silane coating. Since the cable will melt to a certain extent when heated during the hot melting process, it is easy to stick to the lower mold base 32. The presence of the non-stick coating can reduce the possibility of the cable sticking to the lower mold base 32, facilitating the staff to remove the cable after hot melting.
[0041] In addition, a start button 11 and an emergency stop button 12 are also provided on the workbench 1. In this embodiment, two start buttons 11 are provided. One start button 11 is used to control the operation of the first driving member 8, and the other start button 11 is used to control the operation of the second driving member 33. The emergency stop button 12 is used to urgently stop the operation of the equipment. When an emergency occurs during the production process, the staff can press the emergency stop button 12 to stop the operation of the high-frequency machine, realizing safe production and reducing the risks brought by production to personnel and equipment.
[0042] The implementation principle of the high-frequency machine for cable hot melting in the embodiment of the present application is as follows: When the cable needs to be processed, the staff sits on the side where the opening of the shielding mesh cover 2 is open, and then clamp the cable in the limiting grooves 10 of the limiting blocks 9 to complete the positioning of the cable. Then, the first driving member 8 is used to control the lifting baffle 4 to descend. At this time, the lifting baffle 4 and the shielding mesh cover 2 form a relatively enclosed space. Finally, the second driving member 33 is operated to control the upper mold base 31 to move downward, so that the upper mold base 31 and the lower mold base 32 are clamped together, thereby realizing the hot melting of the cable. During the hot melting process, the electromagnetic waves generated by the hot melting assembly 3 will be shielded by the shielding mesh cover 2 and the lifting baffle 4, thereby reducing the influence of the electromagnetic waves on the signals of surrounding computer devices.
[0043] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A high-frequency machine for hot melting of cables, characterized in that, It includes a workbench (1), a shielding mesh cover (2), a hot melting assembly (3) and a lifting baffle (4). The shielding mesh cover (2) is arranged on the tabletop of the workbench (1) and forms a receiving cavity (5) with the workbench (1). The receiving cavity (5) is used for placing the hot melting assembly (3). The hot melting assembly (3) is used for hot melting cables, and the shielding mesh cover (2) is used for shielding electromagnetic waves. One side of the shielding mesh cover (2) is open. The lifting baffle (4) is arranged in a lifting manner on the opening side of the shielding mesh cover (2) and is used for closing the opening of the shielding mesh cover (2).
2. The high-frequency machine for hot melting of cables according to claim 1, characterized in that, A transparent observation window (6) is arranged on the lifting baffle (4).
3. A high-frequency machine for hot melting of cables according to claim 1, characterized in that, It further includes a first driving member (8). A guide rail (7) is arranged on the shielding mesh cover (2) along the moving direction of the lifting baffle (4). The lifting baffle (4) is slidably connected to the guide rail (7). The first driving member (8) is arranged on the shielding mesh cover (2) and is connected to the lifting baffle (4). The first driving member (8) is used for controlling the movement of the lifting baffle (4).
4. A high-frequency machine for hot melting of cables according to claim 1, characterized in that, The hot melting assembly (3) includes an upper die base (31), a lower die base (32) and a second driving member (33). The lower die base (32) is arranged on the workbench (1). The upper die base (31) is located above the lower die base (32) and is movably arranged. The second driving member (33) is connected to the shielding mesh cover (2) and is connected to the upper die base (31). The second driving member (33) is used for controlling the up and down movement of the upper die base (31).
5. The high-frequency machine for hot melting of cables according to claim 4, characterized in that, The second driving member (33) is a cylinder, an oil cylinder or an electric push rod.
6. A high-frequency machine for hot melting of cables according to claim 4, characterized in that, It further includes limit blocks (9). The limit blocks (9) are arranged on the lower die base (32) and are distributed at intervals. Limit grooves (10) are formed in the limit blocks (9). The limit grooves (10) are used for limiting cables.
7. A high-frequency machine for hot melting of cables according to claim 4, characterized in that, A non-stick coating is arranged on the lower die base (32).
8. A high-frequency machine for hot melting of cables according to claim 4, characterized in that, A start button (11) and an emergency stop button (12) are arranged on the workbench (1). The start button (11) is used for controlling the operation of the second driving member (33), and the emergency stop button (12) is used for emergently stopping the operation of the equipment.