Disc spring wheel set mounting structure
By using door body support fixtures and wheel set auxiliary support parts during door body installation, the problem of easy damage to the disc spring wheel set during lifting is solved, and a stable and efficient installation process is achieved.
Patent Information
- Application Number
- CN202421803466.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing disc spring wheel sets are prone to damage due to bumps during the installation of the door body, resulting in inconvenience in installation and quality problems.
The installation structure of the door body supporting fixture and wheel group auxiliary support is adopted. The door body is first fixed, and then the disc spring wheel group is installed on the door body and track by tightening bolts and connecting bolts to avoid bumps.
The installation efficiency and quality of the disc spring wheel set is improved, damage caused by bumps during the lifting process is avoided, and the installation stability and safety is ensured.
Smart Images

Figure CN223173870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc spring wheel assembly installation, and more particularly to a disc spring wheel assembly installation structure. Background Art
[0002] The disc spring wheel assembly is mainly used as a device to support the door body (a large door that can be rotated to open). Generally, larger and heavier doors are supported by the disc spring wheel assembly. The disc spring wheel assembly supports the weight of the door body and reduces the force on the hinge ears of the door body's rotating shaft. Among them, the function of the disc spring is to reduce the vibration of the door body when it runs on an uneven track when the door body is opened.
[0003] In the prior art, the disc spring wheel assembly is installed as follows: the door body is placed flat on the ground, the wheel assembly, spring retaining seat and disc spring are connected into a whole, which is installed on the door body, the tension bolts are connected, and finally the entire door body is hoisted for installation.
[0004] The above-mentioned existing installation method of the disc spring wheel assembly has the following defects: since the disc spring wheel assembly has been installed in place before the door body is installed, and since the door body is large and heavy, the disc spring wheel assembly is a protruding part of the door body, it is very easy to cause the wheel assembly to bump into each other during lifting, causing damage to the disc spring wheel assembly. Utility Model Content
[0005] In order to overcome the defects existing in the above-mentioned prior art, the purpose of the present invention is to provide a disc spring wheel group installation structure. The present invention first uses the door body support fixing parts to install the door body. After the door body is installed in place, the disc spring wheel group is installed using the wheel group auxiliary support parts, tightening bolts and connecting bolts, thereby avoiding the collision of the disc spring wheel group when the door body is hoisted.
[0006] In order to achieve the above objectives, the technical solution adopted by this utility model is:
[0007] A disc spring wheel assembly mounting structure includes a door body support fixing member and a wheel assembly auxiliary support member;
[0008] The door body supporting fixture supports the door body, the bottom of the door body is connected to the disc spring retaining seat through a tightening bolt, a disc spring is assembled between the disc spring retaining seat and the door body, and the bottom of the disc spring retaining seat is connected to the wheel set through a connecting bolt;
[0009] The wheel group auxiliary support is placed on the ground, a track is provided on the ground, and the wheel group is placed on the wheel group auxiliary support and the track and is in rolling cooperation with the track.
[0010] Preferably, the door body is provided with a retaining seat mounting hole, and the center line of the retaining seat mounting hole is aligned with the center line of the track.
[0011] Preferably, a retaining seat mounting block is provided at the top of the disc spring retaining seat. The retaining seat mounting block penetrates upward into the retaining seat mounting hole. The top of the retaining seat mounting block is connected with a limiting block through a mounting bolt. The left and right ends of the limiting block extend out of the retaining seat mounting hole and abut against the top surface of the door body.
[0012] Preferably, tension bolt mounting blocks are provided on the left and right sides of the retaining seat mounting block on the disc spring retaining seat. The tension bolt passes downward through the door body and is threadedly assembled on the tension bolt mounting block. The space among the tension bolt mounting block, the retaining seat mounting block and the door body forms a disc spring assembly cavity, and the disc spring is assembled in the disc spring assembly cavity.
[0013] Preferably, the wheel set includes a wheel, a wheel shaft, a bearing and a wheel seat. The wheel shaft passes through the wheel, and both ends thereof are assembled on the wheel seat through bearings. The top end of the wheel seat is connected with the disc spring retaining seat through the connecting bolt, and the bottom end abuts against the wheel set auxiliary support.
[0014] Preferably, the upper end of the wheel is located inside the wheel seat, and the lower end extends out of the wheel seat and is in rolling fit with the track.
[0015] Preferably, the wheel set auxiliary supports are located on both sides of the track.
[0016] The beneficial effects of the present utility model:
[0017] The disc spring wheel set installation structure provided by the present utility model is simple and fast to install the disc spring wheel set by arranging a door body support fixing member, a wheel set auxiliary support, a tension bolt and a connecting bolt, and improves the installation quality of the door body. First, the door body is supported and fixed by the door body support fixing member, and then the disc spring retaining seat is assembled on the door body by the tension bolt to assemble the disc spring between the disc spring retaining seat and the door body and tighten it by the tension bolt; then the wheel set is assisted and supported by the wheel set auxiliary support, the wheel set is assembled on the track and moved, and the wheel set auxiliary support is used to keep the wheel set stable; after the wheel set moves in place, the wheel set and the disc spring retaining seat are connected by the connecting bolt to assemble the wheel set between the door body and the track, and then the tension bolt is loosened, the wheel set is installed in place, and finally the door body support fixing member and the wheel set auxiliary support are taken out, and the installation of the disc spring wheel set is completed. Description of the Drawings
[0018] Figure 1 is a schematic diagram of the disc spring wheel set installation structure provided by the present utility model;
[0019] Figure 2 is the first step of the installation provided by the embodiment of the present utility model;
[0020] Figure 3This is the second step of the installation provided by the embodiment of the present utility model;
[0021] Figure 4 This is the third step of the installation provided by the embodiment of the present utility model;
[0022] Figure 5 This is the fourth step of the installation provided by the embodiment of the present utility model;
[0023] Reference numerals:
[0024] 1. Wheel set auxiliary support; 2. Door body; 3. Tightening bolt; 4. Disc spring retaining seat; 5. Disc spring; 6. Connecting bolt; 7. Wheel set; 8. Ground; 9. Track; 10. Retaining seat mounting hole; 11. Retaining seat mounting block; 12. Mounting bolt; 13. Limiting block; 14. Tightening bolt mounting block; 15. Wheel; 16. Wheel axle; 17. Bearing; 18. Wheel seat; 19. Press head; 20. Workbench. Detailed implementation manners
[0025] The following will clearly and completely describe the concept, specific structure and technical effects generated by the present utility model in combination with embodiments and drawings, so as to fully understand the purpose, features and effects of the present utility model.
[0026] Embodiment 1
[0027] A disc spring wheel set installation structure, as Figures 1 - 5 shown, includes a door body support and fixing member and a wheel set auxiliary support 1.
[0028] The door body support and fixing member supports a door body 2. The bottom of the door body 2 is connected to a disc spring retaining seat 4 through a tightening bolt 3. A disc spring 5 is assembled between the disc spring retaining seat 4 and the door body 2. The bottom of the disc spring retaining seat 4 is connected to a wheel set 7 through a connecting bolt 6.
[0029] The wheel set auxiliary support 1 is placed on the ground 8. A track 9 is provided on the ground 8. The wheel set 7 is placed on the wheel set auxiliary support 1 and the track 9 and is in rolling cooperation with the track 9.
[0030] In this embodiment, by providing a door body support and fixing member and a wheel set auxiliary support 1, when installing the disc spring wheel set, the door body 2 is fixed and the wheel set 7 is supported auxiliarily.
[0031] During installation, first use the door support fixture to support and fix the door body 2, then use the tensioning bolt 3 to assemble the disc spring holder 4 on the door body 2, so as to assemble the disc spring 5 between the disc spring holder 4 and the door body 2, and tighten it with the tensioning bolt 3; then use the wheel set auxiliary support 1 to assist in supporting the wheel set 7, assemble the wheel set 7 on the track 9 and move it, and use the wheel set auxiliary support 1 to keep the wheel set 7 stable; after the wheel set 7 moves into place, use the connecting bolt 6 to connect the wheel set 7 and the disc spring holder 4, so as to assemble the wheel set 7 between the door body 2 and the track 9, then loosen the tensioning bolt 3, the wheel set 7 is installed in place, and finally take out the door support fixture and the wheel set auxiliary support 1, and the disc spring wheel set installation is completed.
[0032] In this embodiment, the door support fixture can be a conventional door support and fixing device, such as a jack + wedge-shaped pad, to support and fix the door body 2. The wheel set auxiliary support 1 can be a conventional support block, which is used to support the wheel set 7 to keep the wheel set 7 stable and prevent it from swaying left and right.
[0033] Embodiment 2
[0034] This embodiment is further elaborated on the basis of Embodiment 1. As Figure 3 shown, the door body 2 is provided with a holder mounting hole 10, and the center line of the holder mounting hole 10 is aligned with the center line of the track 9, so that the track 9 and the door body 2 are aligned in the installation position.
[0035] As Figure 1 and Figure 5 shown, the top of the disc spring holder 4 is provided with a holder mounting block 11. The holder mounting block 11 penetrates upward into the holder mounting hole 10. The top of the holder mounting block 11 is connected with a limit block 13 through a mounting bolt 12. The left and right ends of the limit block 13 extend outward from the holder mounting hole 10 and abut against the top surface of the door body 2, so as to install the disc spring holder 4 on the door body 2.
[0036] As Figure 1 and Figure 5 shown, the left and right sides of the holder mounting block 11 on the disc spring holder 4 are provided with tensioning bolt mounting blocks 14. The tensioning bolt 3 passes downward through the door body 2 and is threadedly assembled on the tensioning bolt mounting block 14. The space between the tensioning bolt mounting block 14, the holder mounting block 11 and the door body 2 forms a disc spring assembly cavity, and the disc spring 5 is assembled in the disc spring assembly cavity.
[0037] As Figure 1 and Figure 4 shown, the wheel set 7 includes wheels 15, wheel axles 16, bearings 17 and wheel seats 18. The wheel axles 16 pass through the wheels 15 and both ends thereof are assembled on the wheel seats 18 through the bearings 17. The top of the wheel seat 18 is connected with the disc spring holder 4 through the connecting bolt 6, and the bottom end abuts against the wheel set auxiliary support 1.
[0038] like Figure 1 As shown, the upper end of the wheel 15 is located in the wheel seat 18, and the lower end extends toward the wheel seat 18 and is in rolling engagement with the track 9 so as to facilitate rolling movement on the track 9.
[0039] like Figure 1 As shown, the wheel set auxiliary support members 1 are located on both sides of the rail 9 to keep the wheel set 7 stable.
[0040] In order to better understand the present invention, the following is a complete description of the working principle of the present invention:
[0041] Disc spring wheel assembly installation steps:
[0042] Step 1: Before assembling the wheel, prepare all the assembly parts. Figure 2 As shown, the disc spring 5 is placed on the workbench 20 and pressed by the pressure head 19 to perform compression and force measurement tests on the disc spring 5. The disc spring 5 meets the compression and force measurement value requirements.
[0043] Step 2: If Figure 3 As shown, when the door body 2 is assembled, the track center line is marked and the track 9 is installed. The door body 2 is supported and fixed by the door body support fixture, and then the center line of the retaining seat mounting hole 10 and the center line of the track 9 are re-measured.
[0044] Step 3: If Figure 4 As shown, before installing the wheel set 7, check the installation height of the wheel set 7, assemble and debug the assembled wheel set 7, add lubricating oil to the bearings, and then perform a no-load running test.
[0045] Step 4: If Figure 5 As shown, the assembled disc spring and disc spring retainer 4 are installed on the door body 2 and tightened with the tension bolts 3 to a height that meets the positioning size of the wheel set 7.
[0046] Step 5: If Figure 1 As shown, an auxiliary movable wheel assembly auxiliary support 1 is provided to maintain the stability of the wheel assembly 7. Then the wheel assembly 7 is pushed into the installation position along the track 9, and the connecting bolts 6 between the wheel assembly 7 and the disc spring retaining seat 4 are connected. After the connecting bolts 6 are passed through, the tensioning bolts 3 can be appropriately loosened. Finally, the tensioning bolts 3 are loosened, and the door support fixture and the wheel assembly auxiliary support 1 are removed. The installation of the wheel assembly 7 is completed.
[0047] Installation process:
[0048] Assembly preparation → Disc spring compression and force test → Mark the track center line and install the track (door body has been assembled) → Remeasure the center line of the wheel assembly installation hole and the track center line (door body has been assembled and firmly supported) → Remeasure the wheel assembly installation height → Assemble the wheel assembly (lubricate the bearings and perform a no-load running test) → Assemble the disc spring and disc spring retainer → Tighten the disc spring (tighten the bolts, the height meets the wheel assembly installation size) → Assemble the wheel assembly auxiliary support (movable support to keep the wheel assembly stable) → Push the wheel assembly into the installation position (push it in along the track) → Connect the connecting bolts between the wheel and the disc spring retainer (after the bolts are passed through, the tightening bolts can be loosened appropriately) → Loosen the tightening bolts → Remove the door body fixing device and the wheel assembly auxiliary support → Wheel assembly is completed.
[0049] The above is a detailed description of the implementation methods of the present invention, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalents or substitutions are all included in the scope defined by the claims of the present invention.
Claims
1. A mounting structure for a disc spring wheel set, characterized in that, It includes a door body support and fixer and a wheel set auxiliary support (1); The door body support and fixer supports a door body (2). The bottom of the door body (2) is connected to a disc spring holder (4) through a tension bolt (3). A disc spring (5) is assembled between the disc spring holder (4) and the door body (2). The bottom of the disc spring holder (4) is connected to a wheel set (7) through a connection bolt (6); The wheel set auxiliary support (1) is placed on the ground (8). A track (9) is provided on the ground (8). The wheel set (7) is placed on the wheel set auxiliary support (1) and the track (9) and is in rolling fit with the track (9).
2. The disc spring wheel set mounting structure according to claim 1, characterized in that The door body (2) is provided with a holder mounting hole (10), and the center line of the holder mounting hole (10) is aligned with the center line of the track (9).
3. The disc spring wheel set mounting structure according to claim 2, wherein, The top of the disc spring holder (4) is provided with a holder mounting block (11). The holder mounting block (11) penetrates upward into the holder mounting hole (10). The top of the holder mounting block (11) is connected to a limit block (13) through a mounting bolt (12). The left and right ends of the limit block (13) extend outward from the holder mounting hole (10) and abut against the top surface of the door body (2).
4. The disc spring wheel set mounting structure according to claim 3, characterized in that, On the left and right sides of the holder mounting block (11) on the disc spring holder (4), there are tension bolt mounting blocks (14). The tension bolt (3) passes downward through the door body (2) and is threadedly assembled on the tension bolt mounting blocks (14). The space between the tension bolt mounting blocks (14), the holder mounting block (11) and the door body (2) forms a disc spring assembly cavity, and the disc spring (5) is assembled in the disc spring assembly cavity.
5. The installation structure of the disc spring wheel set according to claim 1, characterized in that, The wheel set (7) includes wheels (15), wheel axles (16), bearings (17) and wheel seats (18). The wheel axles (16) pass through the wheels (15) and both ends are assembled on the wheel seats (18) through the bearings (17). The top of the wheel seat (18) is connected to the disc spring holder (4) through the connection bolt (6), and the bottom abuts against the wheel set auxiliary support (1).
6. The disc spring wheel set mounting structure according to claim 5, characterized in that, The upper end of the wheel (15) is located inside the wheel seat (18), and the lower end extends out of the wheel seat (18) and is in rolling fit with the track (9).
7. The disc spring wheel set mounting structure according to claim 1, characterized in that, The wheel set auxiliary supports (1) are located on both sides of the track (9).