Angle adjusting device for welding material machining
By designing welding material processing devices for supporting frames, boxes and angle adjustment mechanisms, the problem of tilt or interlacing during welding rod packaging is solved, and the automated processing of welding rods is realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422536125.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-21
AI Technical Summary
During the packaging process of existing welding rods, the welding rods are prone to tilt or interlaced, resulting in low production efficiency and large labor. The existing equipment cannot effectively adjust the angle during the filling process, affecting the packaging quality.
Design a welding material processing device including a support frame, box, angle adjustment mechanism and packaging conveyor belt. The angle adjustment mechanism drives the angle adjustment of the welding rod blanking hopper to ensure that the welding rod is placed uniformly and neatly in the loading box, and combines the blanking inclined plates inside the box to screen impurities to achieve automatic processing.
Realize the automated blanking, packaging and transportation of welding rods, improve production efficiency and product quality, prevent welding rods from tilting or interlacing, reduce manual intervention, and improve the neatness and quality of welding rod packaging.
Smart Images

Figure CN223174382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrode processing equipment, and specifically, to an angle adjustment device for welding material processing. Background Technique
[0002] The electrode is a commonly used wear-resistant surfacing electrode. Due to its welding life being several times higher than that of conventional materials, it is widely used in surfacing operations in industries such as steel mills, power plants, cement plants, and building material factories. During the electrode processing and production process, the packaging post is an important production post, which is related to the production output of electrodes.
[0003] The existing electrode packaging technology can package electrodes. However, during production, when the electrodes fall into the packaging box, the electrodes may be inclined, resulting in them not being able to be neatly and completely placed in the packaging box. In this regard, in the existing technology, during packaging, it is necessary to manually adjust the placement position or angle of the electrodes, resulting in low production efficiency and a large amount of manual labor.
[0004] For example, Chinese Patent CN215361998U discloses an electrode adjustment device. A plurality of strip boxes are fixed on the surface of the conveying mechanism of this device. It includes a plurality of pressing plates. The pressing plates are located above the strip boxes and correspond to the positions of the strip boxes. The pressing plates move up and down in the vertical direction to prevent the electrodes from falling out of the strip boxes. However, this device needs to maintain the corresponding position and sealing through subsequent vibration and pressing plates, and cannot adjust the angle of the electrodes during the filling process. If the electrodes are staggered during the filling process, it is impossible to effectively ensure that the angles of the electrodes are adjusted neatly subsequently, affecting the packaging quality.
[0005] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model
[0006] In view of the problems in the related technology, the utility model proposes an angle adjustment device for welding material processing to overcome the above-mentioned technical problems existing in the existing related technology.
[0007] For this reason, the specific technical solution adopted by the utility model is as follows:
[0008] An angle adjustment device for welding material processing includes a support frame. A box body is arranged at the top of the support frame. A welding electrode blanking hopper is arranged at the bottom of the box body. An angle adjustment mechanism is arranged on one side of the welding electrode blanking hopper. The inner bottom of the support frame is provided with a packaging conveyor belt, and a plurality of loading boxes are arranged at the top of the packaging conveyor belt.
[0009] Furthermore, in order to screen out impurities of the electrodes, improve the quality of the electrodes, and prevent the electrodes from not falling down and forming a pile-up, a plurality of blanking inclined plates are arranged inside the box body. A plurality of strip-shaped grooves arranged at equal intervals and distributed in a rectangular shape are opened at the top of the blanking inclined plates.
[0010] Furthermore, in order to fix the blanking port, the bottom of the box body is of a conical structure, and a welding rod blanking port is opened at the bottom end of the box body.
[0011] Furthermore, in order to enable the fixing columns to fix the blanking plate and prevent it from falling off and moving, the welding rod blanking hopper includes fixing columns arranged at the bottoms of both sides of the box body. A semi-circular plate is arranged at the bottom of the fixing column, a connecting column is arranged inside the semi-circular plate, a blanking plate is arranged between the two connecting columns, and a welding rod discharge port is opened at the bottom of the blanking plate.
[0012] Furthermore, in order to prevent the welding rods from falling outside the packing box, the blanking plate is of an arc structure, and the transverse width of the blanking plate is greater than the transverse width of the box body.
[0013] Furthermore, in order to start the driving motor and keep the first connecting rod and the second connecting rod in active connection, so that the sliding cylinder drives the V-shaped chute and can adjust the welding rod discharge angle to ensure the position of the welding rod, the angle adjustment mechanism includes a horizontal frame arranged on one side of the top of the support frame. A sliding groove is opened at the middle position of the horizontal frame, a sliding cylinder is arranged inside the sliding groove, a driving motor is arranged on one side of the horizontal frame, a first connecting rod is arranged at the output end of the driving motor, a second connecting rod is arranged at one end of the first connecting rod, and one end of the second connecting rod is in active connection with the sliding cylinder; a V-shaped chute matching with the sliding cylinder is opened on one side of the semi-circular plate.
[0014] The beneficial effects of the present utility model are as follows:
[0015] 1. By designing the box body for feeding and blanking and the packaging and transportation belt, the blanking, packaging and transportation of welding rods can be realized, achieving the purpose of automated processing; at the same time, through the angle adjustment mechanism, the angle of the welding rod blanking hopper can be driven to adjust, so as to uniformly and neatly put the welding rods into the loading box, avoiding the phenomena of inclination or intersection during the loading process of the welding rods, and thus improving the efficiency and quality of the welding rod processing and production.
[0016] 2. By arranging a blanking inclined plate inside the box body, it is prevented that the welding rods cannot fall or may be pushed due to the influence of impurities or foreign objects, thereby improving the efficiency of the welding rod blanking and the product quality of the welding rod packaging. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 is one of the schematic diagrams of an angle adjustment device for welding material processing according to an embodiment of the present utility model;
[0019] Figure 2 It is the second schematic diagram of an angle adjustment device for welding material processing according to an embodiment of the present utility model;
[0020] Figure 3 It is a partial cross-sectional view of an angle adjustment device for welding material processing according to an embodiment of the present utility model;
[0021] Figure 4 It is a schematic diagram of a box body and an electrode blanking hopper of an angle adjustment device for welding material processing according to an embodiment of the present utility model;
[0022] Figure 5 is Figure 3 The partial enlarged view at position A in
[0023] In the figure:
[0024] 1. Support frame; 2. Box body; 3. Electrode blanking hopper; 301. Fixed column; 302. Semi-circular plate; 303. Connecting column; 304. Blanking plate; 305. Electrode discharge port; 4. Angle adjustment mechanism; 401. Horizontal frame; 402. Sliding groove; 403. Sliding cylinder; 404. Driving motor; 405. First connecting rod; 406. Second connecting rod; 407. V-shaped sliding groove; 5. Packaging conveyor belt; 6. Loading box; 7. Blanking inclined plate; 8. Strip-shaped groove; 9. Electrode blanking port. Detailed implementation manners
[0025] To further illustrate each embodiment, the present utility model provides accompanying drawings. These accompanying drawings are a part of the disclosure of the present utility model, mainly used to illustrate the embodiments, and can be combined with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0026] According to an embodiment of the present utility model, an angle adjustment device for welding material processing is provided.
[0027] Now, the present utility model will be further described in combination with the accompanying drawings and specific implementation manners. As Figures 1 - 5 shown, the angle adjustment device for welding material processing according to an embodiment of the present utility model includes a support frame 1. A box body 2 is arranged at the top of the support frame 1. An electrode blanking hopper 3 is arranged at the bottom of the box body 2. An angle adjustment mechanism 4 is arranged on one side of the electrode blanking hopper 3; A packaging conveyor belt 5 is arranged at the inner bottom of the support frame 1, and a plurality of loading boxes 6 are arranged at the top of the packaging conveyor belt 5.
[0028] With the above technical solution, by designing the box body 2 for feeding and blanking and the packaging conveyor belt 5, the blanking, packaging and transportation of welding electrodes can be realized, achieving the purpose of automated processing. At the same time, through the angle adjustment mechanism 4, the angle of the welding electrode can be driven to adjust, so as to evenly and neatly place the welding electrode into the loading box 6, avoiding the phenomenon of inclination or intersection during the loading process of the welding electrode, and thus improving the efficiency and quality of the processing and production of the welding electrode. There is an inclined plate inside the box body 2 to prevent the welding electrode from being affected by impurities or foreign objects and unable to fall or may form extrusion, thereby improving the blanking efficiency of the welding electrode and the product quality of the welding electrode packaging.
[0029] In one embodiment, for the above box body 2, a plurality of blanking inclined plates 7 are arranged inside the box body 2. A plurality of strip-shaped grooves 8 arranged at equal intervals and distributed in a rectangular shape are opened at the top of the blanking inclined plate 7, so as to screen the impurities of the welding electrode, improve the quality of the welding electrode, and prevent the welding electrode from not falling and forming a pile.
[0030] In one embodiment, for the above box body 2, the bottom of the box body 2 is of a conical structure, and a welding electrode blanking port 9 is opened at the bottom end of the box body 2, so as to fix the blanking port.
[0031] In one embodiment, for the above welding electrode blanking hopper 3, the welding electrode blanking hopper 3 includes fixing columns 301 arranged at the bottom of both sides of the box body 2. A semi-circular plate 302 is arranged at the bottom of the fixing column 301. A connecting column 303 is arranged inside the semi-circular plate 302. A blanking plate 304 is arranged between the two connecting columns 303. A welding electrode discharge port 305 is opened at the bottom of the blanking plate 304, so that the fixing column 301 can fix the blanking plate 304 and prevent it from falling off and moving.
[0032] In one embodiment, for the above blanking plate 304, the blanking plate 304 is of an arc structure, and the transverse width of the blanking plate 304 is greater than the transverse width of the box body 2, so as to prevent the welding electrode from falling outside the loading box 6.
[0033] In one embodiment, for the above angle adjustment mechanism 4, the angle adjustment mechanism 4 includes a horizontal frame 401 arranged on one side of the top of the support frame 1. A sliding groove 402 is opened at the middle position of the horizontal frame 401. A sliding cylinder 403 is arranged inside the sliding groove 402. A driving motor 404 is arranged on one side of the horizontal frame 401. A first connecting rod 405 is arranged at the output end of the driving motor 404. One end of the first connecting rod 405 is provided with a second connecting rod 406. One end of the second connecting rod 406 is movably connected to the sliding cylinder 403; a V-shaped sliding groove 407 matched with the sliding cylinder 403 is opened on one side of the semi-circular plate 302. Thus, by starting the driving motor 404 and keeping the first connecting rod 405 and the second connecting rod 406 movably connected, the sliding cylinder 403 can drive the V-shaped sliding groove 407, and the discharging angle of the welding electrode can be adjusted to ensure the position of the welding electrode.
[0034] Working principle of the angle adjustment mechanism 4: By starting the driving motor 404, the first connecting rod 405 is driven. The first connecting rod 405 drives the second connecting rod 406 while maintaining the connection, thereby starting to drive the sliding cylinder 403. The sliding cylinder 403 moves left and right in the sliding groove 402. At the same time, the sliding cylinder 403 cooperates with the V-shaped sliding groove 407, and then starts to drive the electrode blanking hopper 3 to move left and right, adjust the angle and start blanking.
[0035] To facilitate the understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.
[0036] In actual application, the processed electrodes are placed into the box body 2. Through the screening of the blanking inclined plate 7 and the strip-shaped groove 8, they are screened to the electrode blanking port 9. Then, they start to fall into the electrode blanking hopper 3. Then, through the angle adjustment mechanism 4, the angle is adjusted and they fall into the loading box 6, thereby starting the automatic packaging conveyor belt 5, which can realize the automatic packaging of electrodes, improve production efficiency and product quality.
[0037] In summary, by means of the above technical solutions of the present invention, through the design of the box body 2 for feeding and blanking and the packaging conveyor belt 5, the blanking, packaging and transportation of electrodes can be realized, achieving the purpose of automatic processing; at the same time, through the angle adjustment mechanism 4, the angle adjustment of the electrode blanking hopper 3 can be driven, so that the electrodes are evenly and neatly placed into the loading box 6, avoiding the phenomenon of inclination or interlacing during the electrode loading process, and thus improving the efficiency and quality of electrode processing and production. By setting the blanking inclined plate 7 inside the box body 2, it is possible to prevent the electrodes from being affected by impurities or foreign objects and unable to fall or possibly forming extrusion, thereby improving the efficiency of electrode blanking and the product quality of electrode packaging.
[0038] In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An angle adjustment device for welding material processing, comprising a support frame (1), characterized in that, A box body (2) is arranged at the top of the support frame (1), a welding rod blanking hopper (3) is arranged at the bottom of the box body (2), and an angle adjustment mechanism (4) is arranged on one side of the welding rod blanking hopper (3); A packaging conveyor belt (5) is arranged at the inner bottom of the support frame (1), and a plurality of loading boxes (6) are arranged at the top of the packaging conveyor belt (5).
2. The angle adjustment device for welding material processing according to claim 1, wherein, A plurality of blanking inclined plates (7) are arranged inside the box body (2), and a plurality of strip-shaped grooves (8) arranged at equal intervals and distributed in a rectangular shape are formed at the top of the blanking inclined plate (7).
3. An angle adjustment device for welding material processing according to claim 1, characterized in that, The bottom of the box body (2) is of a conical structure, and a welding rod blanking port (9) is formed at the bottom end of the box body (2).
4. An angle adjustment device for welding material processing according to claim 1, characterized in that, The welding rod blanking hopper (3) includes fixed columns (301) arranged at the bottoms of both sides of the box body (2), a semi-circular plate (302) is arranged at the bottom of the fixed column (301), a connecting column (303) is arranged inside the semi-circular plate (302), a blanking plate (304) is arranged between the two connecting columns (303), and a welding rod discharge port (305) is formed at the bottom of the blanking plate (304).
5. An angle adjustment device for welding material processing according to claim 4, characterized in that, The blanking plate (304) is of an arc structure, and the transverse width of the blanking plate (304) is greater than the transverse width of the box body (2).
6. An angle adjustment device for welding material processing according to claim 4, characterized in that The angle adjustment mechanism (4) includes a horizontal frame (401) arranged on one side of the top of the support frame (1), a sliding groove (402) is formed at the middle position of the horizontal frame (401), a sliding cylinder (403) is arranged inside the sliding groove (402), a driving motor (404) is arranged on one side of the horizontal frame (401), a first connecting rod (405) is arranged at the output end of the driving motor (404), a second connecting rod (406) is arranged at one end of the first connecting rod (405), and one end of the second connecting rod (406) is movably connected to the sliding cylinder (403); A V-shaped sliding groove (407) matched with the sliding cylinder (403) is formed on one side of the semi-circular plate (302).
Citation Information
Patent Citations
Welding rod adjusting device
CN215361998U