Flexible product line suitable for rapid production change of speed reducers of multiple specifications
Through the design of the flexible product line, the use of double-layer conveyor belts, supporting equipment and control cabinets, the problem of the traditional reducer production line being unable to be quickly replaced, and the efficient production and low-cost replacement of multi-special reducers are achieved.
Patent Information
- Application Number
- CN202422175207.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
Traditional reducer production lines cannot quickly respond to diversified and small-scale production needs, resulting in low production efficiency and high production replacement costs.
A flexible product line including double-layer conveyor belts, supporting equipment and control cabinets was designed. Through the cooperation of double-layer conveyor belts and supporting equipment, the rapid handling and assembly of the reducer housing, the independent setting of supporting equipment and the quick replacement of tooling fixtures, and the flexible formula switching of control cabinets meet the production needs of different models of reducers.
It has achieved rapid production replacement of multi-special reducers, improved production efficiency, reduced production replacement costs, and has the ability to independently adjust the station and flexible adjustment of production formulas.
Smart Images
Figure CN223175023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer production, and specifically relates to a flexible production line suitable for rapid production change of reducers of multiple specifications. Background Technique
[0002] With the continuous deepening of industrial applications, reducer products need to adapt to various different working environments and performance requirements, which has led to the diversification of the market demand for reducers. Reducers of different specifications and models emerge in an endless stream, and customer demands are also developing towards personalization and customization, requiring manufacturers to be able to respond quickly and provide customized products. Traditional reducer production lines are stretched when faced with diversified and small-batch production demands and cannot meet the requirements of rapid production change and high-efficiency production. Specifically, the production line often can only optimize the production of a single specification or type of reducer. When it is necessary to produce other specifications or types of reducers, the production line often needs to be reconfigured, resulting in low production efficiency and high production change costs. Content of the Utility Model
[0003] (I) Technical Problems to be Solved
[0004] In view of the deficiencies of the prior art, the utility model provides a flexible production line suitable for rapid production change of reducers of multiple specifications, and solves the problems put forward in the above background technique.
[0005] (II) Technical Solutions
[0006] To achieve the above object, the utility model is realized through the following technical solutions: A flexible production line suitable for rapid production change of reducers of multiple specifications includes a double-layer conveyor belt. One end of the double-layer conveyor belt is equipped with a head inflow station, and the other end of the double-layer conveyor belt is equipped with a tail outflow station. A control cabinet is installed behind the double-layer conveyor belt, a bridge is installed on the top of the double-layer conveyor belt, supporting equipment is installed on both the front and rear of the double-layer conveyor belt, and a cross-line body equipment is installed above the double-layer conveyor belt.
[0007] Preferably, circulating trays are arranged on the upper and lower layers of the double-layer conveyor belt, and the housing of the reducer is placed in the tray on the upper layer of the double-layer conveyor belt from the head inflow station.
[0008] Preferably, the number of the supporting equipment is several, including a press, a screw gun, an oil filling machine, etc. required for reducer production. Workers stand in front of the supporting equipment close to the double-layer conveyor belt and carry the reducer housing onto the supporting equipment for assembly.
[0009] Preferably, a material trolley is placed beside the supporting equipment, and the parts required for reducer assembly are stored on the material trolley. Workers grab the parts on the material trolley onto the supporting equipment for assembly with the reducer housing.
[0010] Preferably, a quick-change tooling fixture plate is installed on the platen of the supporting equipment, and a positioning tooling for positioning the reducer housing is installed on the tooling fixture plate. By quickly replacing the tooling fixture plate through a quick-change device, the positioning tooling can be quickly replaced to meet the requirements of fixedly installing various reducer housings.
[0011] Preferably, the number of cross-line equipment is several, which is used to complete the process steps required in the production of all models of reducers, such as visual error-proof detection of the housing, finished product appearance detection, and torque detection, etc.
[0012] Preferably, the control cabinet is connected to each device through cables. The cable tray is used to fix and protect the cables. The production recipes required for the production of each reducer are stored inside the control cabinet. By switching the recipe with one key on the control cabinet, each device in the production line can execute according to the settings of the recipe.
[0013] The utility model provides a flexible production line applicable to the rapid production change of multi-specification reducers, which has the following beneficial effects:
[0014] 1. For the flexible production line applicable to the rapid production change of multi-specification reducers, through the combined setting of the double-layer conveyor belt and the supporting equipment, the flexible production line applicable to the rapid production change of multi-specification reducers has the effect of being able to adapt to the production requirements of different models of reducers. The reducer housing is transported to each supporting equipment for assembly through the double-layer conveyor belt. The number of supporting equipment is several, which can complete each technological condition required for the assembly of the reducer. Moreover, the tooling used to fix the reducer housing on the double-layer conveyor belt and the supporting equipment can be replaced according to the product. Therefore, the production line can adapt to the production requirements of different models of reducers.
[0015] 2. For the flexible production line applicable to the rapid production change of multi-specification reducers, through the setting of the supporting equipment, the flexible production line applicable to the rapid production change of multi-specification reducers has the effect of independently adjustable workstations. Since the equipment that completes the main assembly process of the reducer is independently arranged on the side of the main line body, these equipment are not only not fixedly connected to the main line body to facilitate adjustment, but even the number of these equipment can be increased or decreased to meet the production requirements of different reducers. The equipment detached from the main line body can also run independently manually.
[0016] 3. For the flexible production line applicable to the rapid production change of multi-specification reducers, through the setting of the tooling fixture plate, the flexible production line applicable to the rapid production change of multi-specification reducers has the effect of saving time and improving efficiency. The positioning tooling for fixing the reducer housing is installed on the tooling fixture plate that can be quickly disassembled and assembled, which improves the efficiency of replacing the positioning tooling on the production line, and thus realizes the effect of saving time and improving efficiency.
[0017] 4. The flexible production line applicable to the rapid production change of multi-specification speed reducers, through the settings of the control cabinet, enables the flexible production line applicable to the rapid production change of multi-specification speed reducers to have the effect of flexible adjustment of product production formulas. Connect the control cabinet to all equipment, and then store the values of each equipment during the assembly of various types of speed reducers in the control cabinet. When changing the product assembly, by switching the formula with one key, the working states of all equipment can be controlled to meet the production requirements of the corresponding speed reducers, thereby achieving the effect of flexible adjustment of product production formulas. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Structural schematic diagram of the overall three-dimensional view of the present invention;
[0019] Figure 2 Structural schematic diagram of the partial three-dimensional view of the present invention;
[0020] Figure 3 Structural schematic diagram of the partial three-dimensional view of the auxiliary equipment of the present invention.
[0021] In the figure: 1. Double-layer conveyor belt; 2. Head inflow station; 3. Tail outflow station; 4. Control cabinet; 5. Bridge; 6. Auxiliary equipment; 601. Tooling fixture plate; 602. Positioning tooling; 7. Cross-line equipment. SPECIFIC EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Please refer to Figures 1 to 3, the present utility model provides a technical solution: a flexible production line suitable for rapid production change of multi-specification speed reducers, including a double-layer conveyor belt 1. One end of the double-layer conveyor belt 1 is equipped with a head inflow station 2. The upper and lower layers of the double-layer conveyor belt 1 are provided with circulating trays. The housing of the speed reducer is placed into the tray on the upper layer of the double-layer conveyor belt 1 from the head inflow station 2. The other end of the double-layer conveyor belt 1 is equipped with a tail outflow station 3. A control cabinet 4 is installed behind the double-layer conveyor belt 1. A bridge 5 is installed on the top of the double-layer conveyor belt 1. The control cabinet 4 is connected to each device through cables. The bridge 5 is used to fix and protect the cables. The production recipes required for the production of each reducer are stored inside the control cabinet 4. By switching the recipes with one click on the control cabinet 4, each device in the production line can execute according to the settings of the recipes. Supporting devices 6 are installed in front of and behind the double-layer conveyor belt 1. The number of the supporting devices 6 is several, including presses, screwdrivers, oil injection machines, etc. required for the production of speed reducers. Workers stand in front of the supporting devices 6 close to the double-layer conveyor belt 1 and carry the speed reducer housing onto the supporting devices 6 for assembly. A material trolley is placed beside the supporting devices 6. The parts required for the assembly of the speed reducer are stored on the material trolley. Workers grab the parts on the material trolley onto the supporting devices 6 for assembly with the speed reducer housing. A quickly replaceable tooling fixture plate 601 is installed on the table board of the supporting device 6. A positioning tooling 602 for positioning the speed reducer housing is installed on the tooling fixture plate 601. By quickly replacing the tooling fixture plate 601 through a quick replacement device, the quick replacement of the positioning tooling 602 can be realized to meet the fixed installation of various speed reducer housings. A cross-line device 7 is installed above the double-layer conveyor belt 1. The number of the cross-line devices 7 is several, which are used to complete the process steps required in the production of all models of speed reducers, such as visual error prevention detection of the housing, finished product appearance detection, and torque detection, etc.
[0024] During use, first, various auxiliary equipment 6 that can work independently and be connected to the control cabinet 4 is manufactured. The auxiliary equipment 6 includes a press, a screwdriver, an oil injector, etc. required for assembling the reducer. It is required that the auxiliary equipment 6 can complete all the processes required for assembling the reducer. Further, the auxiliary equipment 6 is fixedly installed in front of the double-layer conveyor belt 1 according to the assembly requirements and process steps of the reducer. Further, the cable is taken down from the bridge 5, and the control cabinet 4 is connected to each auxiliary equipment 6 through a wired connection. Further, the reducer housing is transported to the head inflow station 2 by a material trolley, and the required parts are transported to each auxiliary equipment 6 by a material trolley. Further, the worker standing at the head inflow station 2 places the reducer housing into the tray on the upper layer of the double-layer conveyor belt 1. Further, the tray drags the reducer housing to flow under each cross-line equipment 7 and beside each auxiliary equipment 6 and stops. After the reducer housing flows under the cross-line equipment 7, the control cabinet 4 automatically controls the equipment to process the reducer. When the reducer housing flows beside the auxiliary equipment 6, the worker transports the reducer housing to the positioning tooling 602 above the auxiliary equipment 6 and fixes it. Further, the worker takes the parts from the material trolley beside the auxiliary equipment 6 to the reducer housing, and with the help of this auxiliary equipment 6, the parts are assembled with the reducer housing. Further, the worker places the assembled reducer housing back into the tray on the double-layer conveyor belt 1 and flows to the next equipment. When the reducer housing flows through all the equipment, a complete reducer is assembled and exits the line from the tail outflow station 3. When it is necessary to change the production of the reducer, first, the positioning tooling 602 above each auxiliary equipment 6 is quickly replaced through the quick installation function of the tooling fixture plate 601, and then the corresponding formula is called out through the control cabinet 4 to download the data to each auxiliary equipment 6.
[0025] In summary, the flexible production line applicable to the rapid production change of multi-specification speed reducers consists of multiple independent workstations. Each workstation can be applicable to products of different specifications. According to the complexity of the assembly process of different speed reducers, the number of workstations on the production line can be increased or decreased to meet the production requirements of different products. The speed reducer housing is transported to each supporting device 6 for assembly through the double-layer conveyor belt 1. The number of supporting devices 6 is several, and various technological conditions required for the speed reducer assembly can be completed. Moreover, the tooling for fixing the speed reducer housing on the double-layer conveyor belt 1 and the supporting device 6 can be replaced according to the product, so that the production line can adapt to the production requirements of different models of speed reducers. Since the equipment for completing the main assembly process of the speed reducer is independently arranged on the side of the main line body, these equipment are not only not fixedly connected to the main line body to facilitate adjustment, but even the number of these equipment can be increased or decreased to meet the production requirements of different speed reducers. The equipment detached from the main line body can also operate manually independently. The positioning tooling 602 for fixing the speed reducer housing is installed on the tooling fixture plate 601 that can be quickly disassembled and assembled, which improves the efficiency of replacing the positioning tooling 602 on the production line, and thus achieves the effect of saving time and improving efficiency. The control cabinet 4 is connected to all the equipment, and then the values of each equipment during the assembly of various types of speed reducers are stored in the control cabinet 4. When changing the product assembly, the working states of all the equipment can be controlled by switching the formula with one key to meet the production requirements of the corresponding speed reducer, and thus the effect of flexible adjustment of the product production formula can be achieved.
[0026] As described above, it is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A flexible production line applicable to the rapid production change of multi-specification speed reducers, including a double-layer conveyor belt (1), characterized in that: One end of the double-layer conveyor belt (1) is equipped with a head inflow station (2), the other end of the double-layer conveyor belt (1) is equipped with a tail outflow station (3), a control cabinet (4) is installed behind the double-layer conveyor belt (1), a bridge (5) is installed on the top of the double-layer conveyor belt (1), supporting equipment (6) is installed on both the front and rear sides of the double-layer conveyor belt (1), and a cross-line equipment (7) is installed above the double-layer conveyor belt (1).
2. The flexible production line applicable to rapid production change of multi-specification speed reducers according to claim 1, characterized in that: Circulating trays are arranged on the upper and lower layers of the double-layer conveyor belt (1), and the housing of the speed reducer is placed in the tray on the upper layer of the double-layer conveyor belt (1) from the head inflow station (2).
3. The flexible production line applicable to rapid production change of multi-specification speed reducers according to claim 1, characterized in that: The number of the supporting equipment (6) is several, including a press, a screw gun and an oil injector required for the production of the speed reducer. Workers stand in front of the supporting equipment (6) close to the double-layer conveyor belt (1) and carry the speed reducer housing onto the supporting equipment (6) for assembly.
4. The flexible production line applicable to rapid production change of multi-specification speed reducers according to claim 1, characterized in that: A material trolley is placed beside the supporting equipment (6), and the parts required for the assembly of the speed reducer are stored on the material trolley. Workers grab the parts on the material trolley onto the supporting equipment (6) for assembly with the speed reducer housing.
5. The flexible production line applicable to rapid production change of multi-specification speed reducers according to claim 1, characterized in that: A quickly replaceable tooling fixture plate (601) is installed on the platen of the supporting equipment (6), and a positioning tooling (602) for positioning the speed reducer housing is installed on the tooling fixture plate (601). By quickly replacing the tooling fixture plate (601) through a quick change device, the positioning tooling (602) can be quickly replaced to meet the requirement of fixedly installing the speed reducer housing.
6. The flexible production line applicable to the rapid production change of multi-specification speed reducers according to claim 1, wherein: The number of the cross-line equipment (7) is several, which is used to complete the process steps required in the production of all models of speed reducers, such as visual error prevention detection of the housing, finished product appearance detection and torque detection.
7. The flexible production line applicable to the rapid production change of multi-specification speed reducers according to claim 1, characterized in that: The control cabinet (4) is connected to each device through cables. The bridge (5) is used to fix and protect the cables. Production recipes required for the production of each speed reducer are stored inside the control cabinet (4). By switching the recipe with one key on the control cabinet (4), each device in the production line can execute according to the settings of the recipe.