Vacuum material taking and placing mechanism
Through three sets of linear sliding modules on the support frame and a PLC-controlled vacuum material pick-up and discharge mechanism, the problem of hot pressing core machines adapting to multiple series of inductor products is solved, and the precise material pick-up and discharge of inductor products is achieved and the blockage is reduced, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422210592.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing hot pressing core machines can only meet the size of a single series of inductor products. The switching series is cumbersome, and the suction nozzle is prone to blockage of debris, affecting production efficiency.
Three sets of linear sliding modules on the support frame drive the rotary pick-and-drop module, combined with PLC control module and CCD camera monitoring, realize the movement of X, Y, and Z axes, the nozzle can be switched, and the vacuum generator monitors the negative pressure value to avoid material damage.
It realizes accurate pick-up and discharge of inductor products, adapts to multiple series sizes, reduces the risk of blockage, and improves production efficiency and product integrity.
Smart Images
Figure CN223175223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductance processing equipment, and particularly relates to a vacuum picking and placing mechanism. Background Art
[0002] As one of the processes for integrated inductor molding, the hot pressing process is to place the wound material into the hot pressing middle mold through a hot pressing core planting machine, then fill the powder, and then place the hot pressing middle mold into the hot pressing molding machine to finally form through pressurization and heating.
[0003] Due to the large number of series and sizes of integrated inductors, the existing hot pressing core planting machines can only meet the operation of product sizes in a single series, and the series switching is relatively cumbersome. Moreover, the suction nozzles are prone to debris ingress and blockage during operation, and need to be cleaned and maintained regularly. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a vacuum picking and placing mechanism to solve the above problems.
[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose, including:
[0006] A support frame, the support frame includes a first connecting plate and a second connecting plate, and a linear sliding module is arranged on the support frame;
[0007] The linear sliding module includes a first sliding module, a second sliding module and a third sliding module, and the linear sliding module is used to move the rotary picking and placing module;
[0008] The rotary picking and placing module includes a picking and placing module and a rotary module, the picking and placing module includes a suction nozzle and a sleeve, the rotary module includes a hub and a belt, and the rotary picking and placing module is used for rotary picking and placing.
[0009] As a further description of the above technical solution, the second sliding module is arranged above the first sliding module, and the first sliding module and the second sliding module are detachably connected through the first connecting plate.
[0010] As a further description of the above technical solution, the third sliding module is arranged on one side of the second sliding module, and the second sliding module and the third sliding module are detachably connected through the second connecting plate.
[0011] As a further description of the above technical solution, a first motor is arranged on one side of the first sliding module, the second sliding module and the third sliding module, and the first motor is used to drive the slides of the first sliding module, the second sliding module and the third sliding module.
[0012] As a further description of the above technical solution, each of the first motors is connected to a wiring terminal, and the wiring terminal is used to connect to a control module.
[0013] As a further description of the above technical solution, the rotary suction and discharge module can be detachably mounted on the third sliding module, and a vacuum generator is provided on one side of the rotary suction and discharge module, and the vacuum generator is connected to the suction nozzle.
[0014] As a further description of the above technical solution, a fixing seat is provided on the top of the material taking and placing module and the rotating module, and the material taking and placing module and the rotating module are detachably mounted on the third sliding module through the fixing seat.
[0015] As a further description of the above technical solution, the suction nozzle is provided with a return spring, the sleeve is provided outside the suction nozzle, and a fixing plate is provided below the sleeve.
[0016] As a further description of the above technical solution, the wheel hub is sleeved on the outside of the sleeve, and a second motor is provided on one side of the wheel hub.
[0017] As a further description of the above technical solution, the wheel hub and the output end of the second motor are connected by a belt, and the second motor drives the wheel hub to rotate through the belt.
[0018] The beneficial effects of the utility model are as follows:
[0019] The utility model drives the rotary pick-up and discharge module to move along the X, Y, and Z axes through three sets of linear sliding modules. The rotation adjustment and pick-up and discharge process of the product are completed through the pick-up and discharge module and the rotary module. The suction nozzle of the pick-up and discharge module can be switched according to the size of the product, and it can monitor in real time whether the product is fully adsorbed, and the material will not be damaged during discharge.
[0020] In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the vacuum material taking and unloading mechanism of the utility model. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the structure of the vacuum material taking and unloading mechanism of the utility model. Figure 2
[0023] Figure 3 This is the main view of the vacuum material taking and discharging mechanism of the utility model;
[0024] Figure 4It is a side view of the vacuum picking and placing mechanism of the present utility model.
[0025] Reference numerals:
[0026] 1. Support frame; 11. First connecting plate; 12. Second connecting plate; 2. Linear sliding module; 21. First sliding module; 22. Second sliding module; 23. Third sliding module; 24. First motor; 25. Terminal block; 3. Rotary picking and placing module; 31. Picking and placing module; 311. Suction nozzle; 312. Sleeve; 313. Fixed plate; 32. Rotary module; 321. Hub; 322. Belt; 323. Second motor; 33. Vacuum generator; 34. Fixed seat. Detailed implementation manners
[0027] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0028] As Figures 1 - 4 shown, in one embodiment, a vacuum picking and placing mechanism includes: a support frame 1, on which multiple groups of linear sliding modules 2 are arranged for moving the rotary picking and placing module 3; a rotary picking and placing module 3 is arranged on one group of linear sliding modules 2 for rotary picking and placing.
[0029] As Figures 1 - 4 shown, in this embodiment, the support frame 1 includes a first connecting plate 11 and a second connecting plate 12, and the linear sliding module 2 includes a first sliding module 21, a second sliding module 22 and a third sliding module 23.
[0030] Further, the second sliding module 22 is arranged above the first sliding module 21, and the first sliding module 21 and the second sliding module 22 are detachably connected through the first connecting plate 11; the third sliding module 23 is arranged on one side of the second sliding module 22, and the second sliding module 22 and the third sliding module 23 are detachably connected through the second connecting plate 12.
[0031] Specifically, a first motor 24 is arranged on one side of the first sliding module 21, the second sliding module 22 and the third sliding module 23, and the first motor 24 is connected with a terminal block 25 for connecting a PLC control module. When picking and placing, under the monitoring of the upper CCD camera, instructions are sent through the PLC control module to drive the slide of the first sliding module 21 to move along the X-axis, drive the slide of the second sliding module 22 to move along the Y-axis, and drive the slide of the third sliding module 23 to move along the Z-axis.
[0032] As Figures 1 - 4As shown, in this embodiment, the rotary suction and discharge module 3 includes a pick-up and discharge module 31 and a rotation module 32. A fixing seat 34 is provided on the top of the pick-up and discharge module 31 and the rotation module 32, and the pick-up and discharge module 31 and the rotation module 32 are detachably mounted on the third sliding module 23 through the fixing seat 34.
[0033] Furthermore, the material taking and discharging module 31 includes a suction nozzle 311, a sleeve 312 and a high and low plate, while the rotating module 32 includes a hub 321, a belt 322 and a second motor 323; a vacuum generator 33 is also provided on one side of the rotating material taking and discharging module 3, and the vacuum generator 33 is connected to the suction nozzle 311, and monitors whether the suction nozzle 311 completely absorbs the material through the negative pressure value to prevent the material from being placed crookedly into the fixed mold.
[0034] Furthermore, the suction nozzle 311 is equipped with a return spring. The cooperation between the return spring and the suction nozzle 311 can effectively prevent damage and fragmentation of the product due to distance control accuracy issues when it descends along the Z axis. The sleeve 312 is arranged outside the suction nozzle 311, and a fixing plate 313 is also provided below the sleeve 312 to ensure that the suction nozzle 311 can be stably fixed under the fixing base 34. Specifically, the suction nozzle 311 can be switched according to the size of the product.
[0035] Furthermore, a hub 321 is mounted on the outside of the sleeve 312, and a second motor 323 is also installed on one side of the hub 321. The output end of the hub 321 and the second motor 323 are connected by a belt 322. After the suction nozzle 311 sucks the material, the second motor 323 drives the belt 322 to rotate the hub 321, thereby achieving angle control of the material.
[0036] Working principle: Under the monitoring of the CCD camera above, the PLC control module sends instructions to the first motor 24 to drive the slide of the first sliding module 21 to move along the X-axis, the slide of the second sliding module 22 to move along the Y-axis, and the slide of the third sliding module 23 to move along the Z-axis; then the material is sucked by the suction nozzle 311, and the vacuum generator 33 monitors the negative pressure value in real time to determine whether the suction nozzle 311 completely adsorbs the material, and then the belt 322 is driven by the second motor 323 to drive the hub 321 to rotate and adjust the material placement angle; again, the PLC control module sends instructions to the first motor 24 to drive the slide of the first sliding module 21 to move along the X-axis, the slide of the second sliding module 22 to move along the Y-axis, and the slide of the third sliding module 23 to move along the Z-axis; then the material is sucked down by the suction nozzle 311 and placed in the hot pressing mold.
[0037] Through the above technical solution, the present application can accurately identify the corresponding material taking position and material placing position. The second motor 323 drives the belt 322 and the hub 321 to control the angle. The suction nozzle 311 can be freely switched according to the product size in the series. Through the cooperation of the return spring and the suction nozzle 311, the damage of the material caused by the poor control of the distance during the Z-axis descent can be avoided. The vacuum generator 33 can determine whether the suction nozzle 311 completely adsorbs the material during material taking, and avoid putting the skewed material into the fixed mold.
[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A vacuum picking and placing mechanism, characterized in that, include: A support frame (1), the support frame (1) comprising a first connecting plate (11) and a second connecting plate (12), and a linear sliding module (2) is provided on the support frame (1); The linear sliding module (2) comprises a first sliding module (21), a second sliding module (22) and a third sliding module (23), and the linear sliding module (2) is used to move and rotate the suction and discharge module (3); The rotary suction and discharge module (3) comprises a material taking and discharging module (31) and a rotation module (32); the material taking and discharging module (31) comprises a suction nozzle (311) and a sleeve (312); the rotation module (32) comprises a hub (321) and a belt (322); and the rotary suction and discharge module (3) is used for rotary material taking and discharging.
2. The vacuum pick-and-place mechanism according to claim 1, wherein The second sliding module (22) is arranged above the first sliding module (21), and the first sliding module (21) and the second sliding module (22) are detachably connected via a first connecting plate (11).
3. The vacuum picking and placing mechanism according to claim 1, wherein The third sliding module (23) is arranged on one side of the second sliding module (22), and the second sliding module (22) and the third sliding module (23) are detachably connected via a second connecting plate (12).
4. The vacuum pick-and-place mechanism according to claim 1, characterized in that A first motor (24) is provided on one side of the first sliding module (21), the second sliding module (22) and the third sliding module (23), and the first motor (24) is used to drive the slides of the first sliding module (21), the second sliding module (22) and the third sliding module (23).
5. The vacuum pick-and-place mechanism according to claim 4, wherein, The first motors (24) are each connected to a connection terminal (25), and the connection terminal (25) is used to connect to a control module.
6. The vacuum pick-and-place mechanism according to claim 1, wherein, The rotary suction and discharge module (3) is detachably mounted on the third sliding module (23); a vacuum generator (33) is provided on one side of the rotary suction and discharge module (3); and the vacuum generator (33) is connected to the suction nozzle (311).
7. The vacuum pick-and-place mechanism according to claim 1, characterized in that, A fixing seat (34) is provided on the top of the material taking and placing module (31) and the rotating module (32), and the material taking and placing module (31) and the rotating module (32) are detachably mounted on the third sliding module (23) via the fixing seat (34).
8. The vacuum pick-and-place mechanism according to claim 1, characterized in that, The suction nozzle (311) is provided with a return spring, the sleeve (312) is provided outside the suction nozzle (311), and a fixing plate (313) is provided below the sleeve (312).
9. The vacuum pick-and-place mechanism according to claim 1, wherein The wheel hub (321) is sleeved on the outside of the sleeve (312), and a second motor (323) is provided on one side of the wheel hub (321).
10. The vacuum pick-and-place mechanism according to claim 9, wherein, The wheel hub (321) and the output end of the second motor (323) are connected in a transmission manner via a belt (322), and the second motor (323) drives the wheel hub (321) to rotate via the belt (322).