Safe lifting device for vertical loop on galvanizing line
By installing pulleys and wire ropes in the vertical galvanized cable device on the galvanized wire, the problem of falling movable car caused by chain breakage is solved, safe lifting and production accidents are achieved.
Patent Information
- Application Number
- CN202421972333.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-14
AI Technical Summary
On the continuous hot-dip galvanizing production line of the plate and belt, when the chain or other parts of the vertical sleeve fail or be damaged, the moving cart falls and a serious production accident occurs.
A galvanized wire vertical movable sleeve safety lifting device is designed. By setting pulleys and wire ropes on the support body, the wire ropes are not subject to stress when the chain works normally, and bear the weight of the movable cart when the chain breaks, and avoid falling.
Even if the chain breaks, the moving car will not fall, avoiding production accidents and improving safety.
Smart Images
Figure CN223175687U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of strip continuous hot-dip galvanizing, in particular to a safety lifting device for a vertical loop on a galvanizing line. Background Art
[0002] At present, the vertical loop on the strip continuous hot-dip galvanizing production line is used to store strip steel. Taking the outlet loop as an example, when the coiler needs to stop for discharging, due to continuous galvanizing, the outlet loop stores the strip steel produced on the production line into the outlet loop. After the coiler finishes discharging, the stored strip steel is quickly coiled into a coil. During the production process, the loop raises the movable trolley through the motor, reducer, output shaft, and chain at the top of the steel structure. The other end of the chain is a counterweight, and the positive and reverse rotation of the reducer drives the movable trolley and the counterweight to move up and down on both sides of the sprocket. When the chain or other parts fail and are damaged due to long-term use, it will cause the movable trolley to fall during operation, resulting in serious production accidents. Summary of the Utility Model
[0003] In view of this, the present application provides a safety lifting device for a vertical loop on a galvanizing line. A pulley and a steel wire rope are arranged at the top of the fixing plate, so that the steel wire rope is not stressed when the chain is working, and is stressed when the chain breaks.
[0004] According to one aspect of the present application, there is provided a safety lifting device for a vertical loop on a galvanizing line, including a support main body, a chain, a pulley, and a steel wire rope; the support main body has a certain height; the chain is arranged on the support main body, one end of the chain is connected to an external movable trolley, and the other end is connected to an external counterweight, and the chain can drive the movable trolley to move up and down; the pulley is fixedly arranged at the top of both ends of the support main body in the length direction, the pulley is a circular sheet structure, and the number of the pulleys is multiple, which is used to support the steel wire rope; one end of the steel wire rope is connected to an external movable trolley, the other end of the steel wire rope bypasses the top of the pulley and is connected to an external counterweight, and the length of the steel wire rope is slightly longer than the length of the chain.
[0005] In a possible implementation manner, the number of the steel wire ropes is multiple, and hooks are arranged at both ends of the steel wire rope, and the hooks are arc-shaped structures.
[0006] In a possible implementation manner, the outer edge of the arc-shaped structure is connected to both ends of the steel wire rope, and both ends of the arc-shaped structure are fixedly connected to the top of the movable trolley and the top of the counterweight.
[0007] In a possible implementation manner, it further includes sprockets, and the number of the sprockets is four, which are two double sprockets and two single sprockets respectively, and are all arranged along the length direction of the support main body.
[0008] In a possible implementation, a chain shaft and a speed reducer are further included. The speed reducer is arranged at the middle position on the top of the support body. The chain shaft is arranged on both sides of the speed reducer. A coupling is arranged between the speed reducer and the chain shaft. The speed reducer drives the chain shaft to rotate forward and backward.
[0009] In a possible implementation, two of the double sprockets are respectively arranged at both ends of the chain shaft. The coupling is also arranged between the double sprocket and the chain shaft.
[0010] In a possible implementation, two of the single sprockets are arranged behind the double sprockets and behind the outer sprockets of the two double sprockets.
[0011] In a possible implementation, the number of the chains is four. One end of two of the chains is connected to the movable trolley, and the other end bypasses the single sprocket and the outer sprockets of the double sprockets and is connected to the counterweight; one end of the other two chains is connected to the movable trolley, and the other end bypasses the inner sprockets of the double sprockets and is connected to the counterweight.
[0012] In a possible implementation, a motor and a fixing plate are further included. The fixing plate is arranged on the top of the support body. The motor, the sprocket, the pulley, and the speed reducer are all arranged on the top of the fixing plate. The motor is arranged on one side of the speed reducer. The coupling is also arranged between the motor and the speed reducer.
[0013] In a possible implementation, a connecting column is further included. The top of the connecting column is fixedly connected to the bottom of the fixing plate, and the bottom of the connecting column bypasses the top of the support body.
[0014] The beneficial effects of the present utility model: By providing a support body, a chain, a pulley, and a steel wire rope; the support body has a certain height for supporting the pulley, so that the pulley is at a certain height from the ground; the chain is arranged on the support body. One end of the chain is connected to an external movable trolley, and the other end is connected to an external counterweight. When the external counterweight moves downward, the external movable trolley moves upward. When the external counterweight moves upward, the external trolley moves downward; the pulley is fixedly arranged at the tops of both ends of the support body in the length direction. The pulley is a circular sheet-like structure, and the number of the pulleys is multiple, which is used to support the steel wire rope. One end of the steel wire rope is connected to an external movable trolley, and the other end of the steel wire rope bypasses the top of the pulley and is connected to an external counterweight. And the length of the steel wire rope is slightly longer than the length of the chain. When the chain is working properly, the steel wire rope does not bear the weight. When the chain breaks, the steel wire rope bears the weight of the movable trolley; through the above settings in this application, even when the chain breaks, the movable trolley will not fall, avoiding the occurrence of accidents. Description of the Drawings
[0015] Figure 1 Shows the overall schematic diagram of the vertical loop safety lifting device on the zinc wire in the embodiment of the present application;
[0016] Figure 2 Shows the working schematic diagram of the vertical loop safety lifting device on the zinc wire in the embodiment of the present application;
[0017] Figure 3 Shows the top view of the vertical loop safety lifting device on the zinc wire in the embodiment of the present application;
[0018] Figure 4 Shows the front view of the vertical loop safety lifting device on the zinc wire in the embodiment of the present application. Detailed implementation manners
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0020] Examples of the embodiments are shown in the accompanying drawings, where the same or similar symbols represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation of the present utility model.
[0021] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model or simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0022] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.
[0023] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", "engagement", "hinge" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] As Figures 1 to 4 shown, the vertical loop safety lifting device on the galvanizing line includes a support main body 100, a chain 310, a pulley 400, and a steel wire rope 410; the support main body 100 has a certain height; the chain 310 is arranged on the support main body 100, one end of the chain 310 is connected to an external movable trolley, and the other end is connected to an external counterweight. The chain 310 can drive the movable trolley to move up and down; the pulley 400 is fixedly arranged at the tops of both ends of the support main body 100 in the length direction. The pulley 400 is a circular sheet structure, and the number of pulleys 400 is multiple, which is used to support the steel wire rope 410; one end of the steel wire rope 410 is connected to an external movable trolley, and the other end of the steel wire rope 410 bypasses the top of the pulley 400 and is connected to an external counterweight, and the length of the steel wire rope 410 is slightly longer than the length of the chain.
[0025] Specifically, the support main body 100 has a certain height to support the pulley 400, so that the pulley 400 has a certain height from the ground; the chain 310 is arranged on the support main body 100, one end of the chain 310 is connected to an external movable trolley, and the other end is connected to an external counterweight. When the external counterweight moves downward, the external movable trolley moves upward. When the external counterweight moves upward, the external trolley moves downward; the pulley 400 is fixedly arranged at the tops of both ends of the support main body 100 in the length direction. The pulley 400 is a circular sheet structure, and the number of pulleys 400 is multiple, which is used to support the steel wire rope 410. One end of the steel wire rope 410 is connected to an external movable trolley, and the other end of the steel wire rope 410 bypasses the top of the pulley 400 and is connected to an external counterweight, and the length of the steel wire rope 410 is slightly longer than the length of the chain 310. When the chain 310 is working properly, the steel wire rope 410 does not bear the weight. When the chain 310 breaks, the steel wire rope 410 bears the weight of the movable trolley.
[0026] In a possible implementation manner, the number of the steel wire ropes 410 is multiple, and hooks 411 are arranged at both ends of the steel wire ropes 410. The hooks 411 are arc-shaped structures; the outer edge of the arc-shaped structure is connected to both ends of the steel wire rope 410, and both ends of the arc-shaped structure are fixedly connected to the top of the movable trolley and the top of the counterweight.
[0027] Specifically, as Figures 1 to 3 shown, since the movable trolley has a certain length, multiple pulleys 400 and multiple steel wire ropes 410 are required, and the number of steel wire ropes 410 is the same as the number of pulleys 400. In order to better connect the movable trolley with the steel wire ropes 410, hooks 411 are provided at the tops of both ends of the movable trolley. In order to better fix the hooks 411 on the movable trolley, the hooks 411 are set as an arc structure. The outer edge of the arc structure is connected to both ends of the steel wire rope 410, and both ends of the arc structure are fixedly connected to the tops of the movable trolley and the counterweight.
[0028] In a possible implementation manner, it further includes sprockets. The number of sprockets 300 is four, namely two double sprockets 320 and two single sprockets 330, all arranged along the length direction of the movable support body 100; it further includes a chain shaft 500 and a speed reducer 600. The speed reducer 600 is arranged at the middle position on the top of the fixed plate 200. The chain shaft 500 is arranged on both sides of the speed reducer 600 and is connected to the speed reducer 600 by a coupling. The speed reducer 600 drives the chain shaft 500 to rotate forward and backward; the two double sprockets 320 are respectively arranged at both ends of the chain shaft 500, and the double sprockets 320 are connected to the chain shaft 500 by a coupling. It should be noted here that the length direction of the support body 100 is Figure 1 from the left side of Figure 1 to the right side of
[0029] Specifically, as Figure 1 shown, the chain shaft 500 and the speed reducer 600 are provided. The speed reducer 600 is arranged at the middle position on the top of the fixed plate 200. The chain shaft 500 is arranged on both sides of the speed reducer 600. The chain shaft 500 rotates forward and backward on both sides of the speed reducer 600 through the speed reducer 600.
[0030] In a possible implementation manner, the two single sprockets 330 are arranged behind the double sprockets 320 and are located behind the outer sprockets of the two double sprockets 320. The number of chains 310 is four. One end of two chains 310 is connected to the movable trolley, and the other end bypasses the single sprockets 330 and the outer sprockets of the double sprockets 320 and is connected to the counterweight; the other end of the other two chains 310 is connected to the movable trolley, and the other end bypasses the inner sprockets of the double sprockets 320 and is connected to the counterweight.
[0031] Specifically, as Figures 1 to 3As shown in the figure, in order to make the movable trolley more stable during the lifting process, two single-chain 330 wheels are arranged behind the double sprocket 320 and behind the outer sprockets of the two double sprockets 320. Among them, two chains 310 respectively bypass the outer sprockets of the single-chain 330 and the double sprocket 320, and the other two chains 310 bypass the inner sprockets of the double sprocket 320. One end of the chain 310 that bypasses the single-chain 330 is connected to the movable trolley, and one end that bypasses the double sprocket 320 is connected to the counterweight. The other end of the chain 310 between the single-chain 330 and the double sprocket 320 is connected to the movable trolley, and one end on the opposite side of the single-chain 330 and the double sprocket 320 is connected to the counterweight.
[0032] In a possible implementation manner, it further includes a motor 700 and a fixing plate 200; the fixing plate 200 is arranged on the top of the support body 100, and the motor 700, sprocket 300, pulley 4, and reducer 600 are all arranged on the top of the fixing plate 2; the motor 700 is arranged on one side of the reducer 600 and is connected to the reducer 600 through a coupling.
[0033] Specifically, as Figures 1 to 2 shown, the support body 100 is in a cuboid structure and has a certain height to support the fixing plate 200, so that the fixing plate 200 is at a certain height from the ground. The fixing plate 200 is fixedly arranged on the top of the support body 100; the sprocket 300 is arranged on the top of the fixing plate 200, and the chain 310 is wound around the sprocket 300. The rotation of the sprocket 300 drives the chain 310 to move up and down, and the chain 310 drives the movable trolley and the counterweight to move up and down. The motor 700 is used to supply power to the reducer 600, and the reducer 600 drives the chain shaft 500 to rotate, and the chain shaft 500 drives the sprocket 300 to rotate, thereby driving the chain 310 to move up and down.
[0034] In a possible implementation manner, it further includes a connecting column 210. The top of the connecting column 210 is fixedly connected to the bottom of the fixing plate 200, and the bottom of the connecting column 210 bypasses the top of the support body 100.
[0035] Specifically, as Figure 4 shown, in order to fix the fixing plate 200 more firmly on the support body 100, a connecting column 210 is arranged at the bottom of the fixing plate 200, and the connecting column 210 is used to fix the fixing plate 200 on the support body 100.
[0036] When the present application is in use, the pulley 400 is arranged on the top of the fixed plate 200, the steel wire rope 410 bypasses the top of the pulley 400, and both ends of the steel wire rope 410 are respectively connected to the movable trolley and the counterweight through the hooks 411. When the chain 310 can be used normally, the steel wire rope 410 does not bear the forces of the movable trolley and the counterweight. When the chain 310 breaks, the steel wire rope 410 will be stressed to work.
[0037] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the scope disclosed by the present invention, according to the technical solution and concept of the present utility model, making equivalent substitutions or changes should be covered within the protection scope of the present utility model.
Claims
1. A vertical loop safety lifting device on a galvanizing line, characterized in that, It includes a support main body, a chain, a pulley and a steel wire rope; The support main body has a certain height; The chain is arranged on the support main body. One end of the chain is connected to an external movable trolley, and the other end is connected to an external counterweight. The chain can drive the movable trolley to move up and down; The pulleys are fixedly arranged at the tops of both ends of the support main body in the length direction. The pulleys are circular sheet-like structures, and the number of the pulleys is multiple, which are used to support the steel wire rope; One end of the steel wire rope is connected to an external movable trolley, and the other end of the steel wire rope bypasses the top of the pulley and is connected to an external counterweight, and the length of the steel wire rope is slightly longer than the length of the chain.
2. The vertical loop safety lifting device on the galvanizing line according to claim 1, characterized in that, The number of the steel wire ropes is multiple. Hooks are arranged at both ends of the steel wire rope, and the hooks are arc-shaped structures.
3. The vertical loop safety lifting device on the galvanizing line according to claim 2, characterized in that, The outer edge of the arc-shaped structure is connected to both ends of the steel wire rope, and both ends of the arc-shaped structure are fixedly connected to the top of the movable trolley and the top of the counterweight.
4. The vertical loop safety lifting device on the galvanizing line according to any one of claims 1-3, characterized in that, It further includes sprockets. The number of the sprockets is four, including two double sprockets and two single sprockets, all arranged along the length direction of the support main body.
5. The vertical loop safety lifting device on the galvanizing line according to claim 4, characterized in that, It further includes a chain shaft and a speed reducer. The speed reducer is arranged at the middle position of the top of the support main body. The chain shafts are arranged on both sides of the speed reducer. A coupling is arranged between the speed reducer and the chain shaft, and the speed reducer drives the chain shaft to rotate forward and backward.
6. The vertical loop safety lifting device on the galvanizing line according to claim 5, characterized in that, The two double sprockets are respectively arranged at both ends of the chain shaft, and the coupling is also arranged between the double sprocket and the chain shaft.
7. The vertical loop safety lifting device on the galvanizing line according to claim 6, characterized in that, The two single sprockets are arranged behind the double sprockets and behind the outer sprockets of the two double sprockets.
8. The vertical loop safety lifting device on the galvanizing line according to claim 7, characterized in that, The number of the chains is four. One ends of the two chains are connected to the movable trolley, and the other ends bypass the single sprockets and the outer sprockets of the double sprockets and are connected to the counterweight; One ends of the other two chains are connected to the movable trolley, and the other ends bypass the inner sprockets of the double sprockets and are connected to the counterweight.
9. The vertical loop safety lifting device on the galvanizing line according to any one of claims 5-8, characterized in that, It further includes a motor and a fixing plate; The fixing plate is arranged at the top of the support main body. The motor, the sprockets, the pulleys and the speed reducer are all arranged at the top of the fixing plate; The motor is arranged on one side of the speed reducer, and the coupling is also arranged between the motor and the speed reducer.
10. The vertical loop safety lifting device on the galvanizing line according to claim 9, characterized in that, It further includes a connecting column. The top of the connecting column is fixedly connected to the bottom of the fixing plate, and the bottom of the connecting column bypasses the top of the support main body.