High-pressure filling machine
Through the linkage between the rotary material tray assembly and the cam lever arm structure, the problem of low efficiency of the existing pressure filling device is solved, and an efficient pressure filling process is realized, reducing dependence on cylinders and other components.
Patent Information
- Application Number
- CN202422557708.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The working efficiency of existing pressure filling devices is low, and the pressure filling heads that require repeated operation of cylinders or electric cylinders, resulting in low filling efficiency.
The rotary material disc assembly and a special-shaped dial driven by a reducer are adopted, combined with the cam and lever arm structure, to realize the automatic change of the material disc position and the linkage of the filling head, reducing dependence on cylinders and other components.
It improves filling efficiency, simplifies the operation of filling heads, reduces the demand for cylinders and other components, and improves working efficiency.
Smart Images

Figure CN223175827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of filling machines, in particular to a high-pressure filling machine. Background Art
[0002] Pressure filling machines perform filling at a pressure higher than atmospheric pressure. There are two forms: one is that the pressure in the liquid storage cylinder is equal to the pressure in the bottle, and the liquid flows into the bottle by its own weight, which is called isobaric filling; the other is that the pressure in the liquid storage cylinder is higher than the pressure in the bottle (high-pressure filling), and the liquid flows into the bottle by pressure difference. High-speed production lines often use this method.
[0003] At present, most pressure filling devices are single-point filling during filling, that is, after filling, a new container is placed on the workbench for filling, which has low work efficiency, and the cylinder or electric cylinder used to control the pressure filling machine head needs to move repeatedly. Based on this, the utility model proposes a high-pressure filling machine, which is composed of a filling component and a material tray component, wherein the material tray component adopts a rotary material tray, which has higher work efficiency. The special-shaped dial is driven by the reducer to rotate and toggle the lower turntable and the material tray to rotate, so that the position of the material tray changes. At this time, the container on the material tray can be pressure-filled through the filling component. At the same time, when the filling is completed, the material tray component continues to rotate, and the cam set will also rotate with the operation of the reducer. The cam will resist the lever arm, so that the lever arm drives the side support rod to move downward, so that the pressure filling machine head on the side support rod is away from the material tray. When the next container on the material tray is to be filled, the cam rotation position is switched, and the lever arm is not pressed by the cam. At this time, the pressure filling machine head will approach the material tray and continue the above-mentioned filling process. Utility Model Content
[0004] The purpose of the present utility model is to provide a high-pressure filling machine to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-pressure filling machine, including a frame and a high-pressure filling component and a material tray component mounted on the frame, the material tray component is mainly used to place the material tank and enable the material tank to rotate clockwise or counterclockwise to realize rotation loading, the material tray component has a material tray, a limit rod, a lower turntable, a special-shaped dial, a rotating rod, a cam and a reducer, wherein the material tray is mounted on the top of the frame through a rotating shaft, and a plurality of placement slots are provided on the material tray, and the placement slots are arranged on the material tray. It is used to place the material tank, and a limit rod is provided in the middle of the material placement tray; the lower turntable is located on the lower side of the frame and is coaxially connected to the material placement tray through a rotating shaft, and a plurality of dial blocks are fixed on the lower turntable by bolts; the reducer is installed at the bottom inner side of the frame, and the reducer shaft end is connected to the rotating rod, a cam is installed at the front end of the rotating rod, and a special-shaped dial is installed in the middle of the rotating rod, and the special-shaped dial is provided with a dialing part that cooperates with the dial block. The special-shaped dial can move with the rotating rod when the reducer rotates and dial the lower turntable and the material placement tray to rotate.
[0006] Preferably, the high-pressure filling assembly comprises a filling chamber, a pressure filling head, a side support rod, an elastic contact seat, and a lever arm. The filling chamber is located on one side of the top of the material placement tray, and the pressure filling head for high-pressure filling is installed at the lower end of the filling chamber. The filling chamber is a bin-like structure with a large upper end and a small lower end. The filling chamber is filled with raw materials. The pressure filling head is connected to the filling chamber. When the special-shaped dial turns the lower turntable and the material placement tray 1 rotates to directly below the filling chamber, the pressure filling head performs high-pressure filling on the material tanks on the material placement tray.
[0007] Preferably, a side support rod is installed on one side of the filling bin, and the lower end of the side support rod passes through the bracket and is equipped with an elastic contact seat. The elastic contact seat is a rod structure with a spring sleeved on the rod structure and a contact seat at the front end of the rod. The elastic contact seat mainly contacts the lever arm and transmits the force of the lever arm.
[0008] Preferably, the lever arm has a cross-shaped cross-section and is mounted on the inside of the frame via a rotating seat. Contact blocks are provided at both the front and rear ends of the lever arm, with the contact block at one end abutting against a cam at the front end of the rotating rod, while the contact block at the other end abuts against an elastic contact seat. During operation, the lever arm can move the side arm in response to the movement of the cam, causing the filling bin and pressure filling head on the side arm to move closer to or further away from the loading tray.
[0009] Compared with the prior art, the beneficial effects of the present invention are:
[0010] The high-pressure filling machine of the utility model consists of a filling assembly and a tray assembly, wherein the tray assembly adopts a rotary tray, which has higher working efficiency. The special-shaped dial is driven by the reducer to rotate and toggle the lower turntable and the placing tray to rotate, so that the position of the placing tray changes. At this time, pressure filling can be performed on the container on the placing tray through the filling assembly. At the same time, when the filling is completed, the tray assembly continues to rotate, and the set cam will also rotate with the operation of the reducer. The cam will resist the lever arm, so that the lever arm drives the side support rod to move downward, so that the pressure filling head on the side support rod is away from the placing tray. When the next container on the placing tray is to be filled, the cam rotation position is switched, and the lever arm is not pressed by the cam. At this time, the pressure filling head will approach the placing tray and continue the above-mentioned filling process, that is, the filling head will be linked with the tray assembly, and the filling head does not need to be equipped with cylinders and other components. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a front view of the utility model;
[0012] Figure 2 It is a left view of the utility model;
[0013] Figure 3 This is a partial structural diagram of the high-pressure filling component and the tray component of the utility model.
[0014] In the figure: 1. Material placing tray; 2. Lower turntable; 3. Limiting rod; 4. Rotating shaft; 5. Special-shaped dial; 6. Rotating rod; 7. Cam; 8. Reducer; 9. Poking block; 10. Filling bin; 11. Pressure filling machine head; 12. Side support rod; 13. Elastic contact seat; 14. Lever arm. Specific embodiments
[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0016] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0017] In the description of the present invention, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] Please refer to Figures 1-3The utility model provides a technical solution: a high-pressure filling machine, including a frame and a high-pressure filling component and a material tray component mounted on the frame. The material tray component is mainly used to place the material tank and enable the material tank to rotate clockwise or counterclockwise to realize rotation loading. The material tray component has a material tray 1, a limit rod 3, a lower turntable 2, a special-shaped dial 5, a rotating rod 6, a cam 7 and a reducer 8, wherein the material tray 1 is mounted on the top of the frame through a rotating shaft 4. A plurality of placement slots are provided on the material tray 1. The placement slots can be used to place material tanks. A limit rod is provided in the middle of the material tray 1 3. The limit rod 3 is used to limit the pressure filling head 11; the lower turntable 2 is located on the lower side of the frame and is coaxially connected to the material tray 1 through the rotating shaft 4. A number of dial blocks 9 are fixed to the lower turntable 2 by bolts; the reducer 8 is installed at the bottom inside the frame, and the shaft end of the reducer 8 is connected to the rotating rod 6. The front end of the rotating rod 6 is installed with a cam 7. A special-shaped dial 5 is installed in the middle of the rotating rod 6. The special-shaped dial 5 is provided with a toggle portion that cooperates with the toggle block 9. The special-shaped dial 5 can move with the rotating rod 6 when the reducer 8 rotates and toggle the lower turntable 2 and the material tray 1 to rotate.
[0019] In this embodiment, the high-pressure filling assembly comprises a filling chamber 10, a pressure filling head 11, a side support rod 12, an elastic contact seat 13, and a lever arm 14. The filling chamber 10 is located on one side of the top of the material tray 1, and the pressure filling head 11 for high-pressure filling is installed at the lower end of the filling chamber 10. The filling chamber 10 is a bin-shaped structure with a large upper end and a small lower end. The filling chamber 10 is filled with raw materials. The pressure filling head 11 is connected to the filling chamber 10. When the special-shaped dial 5 turns the lower turntable 2 and the material tray 1 to rotate directly below the filling chamber 10, the pressure filling head 11 performs high-pressure filling on the material tanks on the material tray 1.
[0020] In this embodiment, a side support rod 12 is mounted on one side of the filling bin 10. The lower end of the side support rod 12 passes through a bracket and is equipped with an elastic contact seat 13. The elastic contact seat 13 is a rod structure with a spring sleeved on the support rod and a contact seat at the front end of the rod. The elastic contact seat 13 mainly contacts the lever arm 14 and transmits the force of the lever arm 14.
[0021] In this embodiment, the cross-section of the lever arm 14 is cross-shaped and is installed on the inner side of the frame through a rotating seat. Contact blocks are provided at the front and rear ends of the lever arm 14, and the contact block at one end contacts the cam 7 at the front end of the rotating rod 6, and the contact block at the other end of the lever arm 14 contacts the elastic contact seat 13.
[0022] The high-pressure filling machine is composed of a filling component and a material tray component, wherein the material tray component adopts a rotary material tray, which has higher working efficiency.
[0023] The specific working steps are as follows:
[0024] Step 1: Rotate the loading process, the reducer 8 works and drives the special-shaped dial 5 to rotate, and the special-shaped dial 5 drives the lower turntable 2 and the material placement tray 1 to rotate, so that the position of the material placement tray 1 changes;
[0025] Step 2: Pressure filling process, the filling assembly is used to pressure fill the container on the tray 1. When the filling is completed, the tray assembly continues to rotate, and the cam 7 is also rotated with the operation of the reducer 8.
[0026] Step 2.1: The cam 7 contacts the lever arm 14, causing the lever arm 14 to move the side support rod 12 downward, so that the pressure filling head 11 on the side support rod 12 moves away from the material tray 1;
[0027] Step 2.2: When the next container on the material tray 1 is to be filled, the cam 7 rotates and switches its position, and the lever arm 14 is no longer pressed by the cam 7. At this time, the pressure filling head 11 will approach the material tray 1 and continue the above filling process. That is, the filling head will be linked with the material tray assembly, and the filling head does not need to be equipped with components such as cylinders.
[0028] It is worth noting that the entire device is controlled by a master control button. Since the devices matched with the control button are commonly used devices and belong to existing mature technologies, their electrical connection relationships and specific circuit structures will not be described in detail here.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-pressure filling machine, characterized in that, The invention comprises a frame and a high-pressure filling component and a material tray component mounted on the frame. The material tray component comprises a material tray (1), a limiting rod (3), a lower turntable (2), a special-shaped dial (5), a turning rod (6), a cam (7) and a speed reducer (8). The material tray (1) is mounted on the top of the frame via a rotating shaft (4). The material tray (1) is provided with a plurality of placement slots. A limiting rod (3) is provided in the middle of the material tray (1). The lower turntable (2) is located at the lower side of the frame and is connected to the material tray (1) via the rotating shaft (4). The lower turntable (2) is connected to the lower turntable (2) by a shaft, and a plurality of shifting blocks (9) are fixed on the lower turntable (2) by bolts; the reducer (8) is installed at the bottom of the inner side of the frame, the shaft end of the reducer (8) is connected to the rotating rod (6), the front end of the rotating rod (6) is equipped with a cam (7), and the middle of the rotating rod (6) is provided with a special-shaped dial (5), the special-shaped dial (5) is provided with a shifting part that cooperates with the shifting blocks (9), and the special-shaped dial (5) can move with the rotating rod (6) when the reducer (8) rotates and shift the lower turntable (2) and the material placing tray (1) to rotate.
2. The high-pressure filling machine according to claim 1, characterized in that: The high-pressure filling assembly comprises a filling chamber (10), a pressure filling head (11), a side support rod (12), an elastic contact seat (13) and a lever arm (14), wherein the filling chamber (10) is located on one side of the top of the material placement tray (1), and the lower end of the filling chamber (10) is equipped with a pressure filling head (11) for high-pressure filling.
3. The high-pressure filling machine according to claim 2, characterized in that: A side support rod (12) is installed on one side of the filling bin (10), and the lower end of the side support rod (12) passes through the bracket and is installed with an elastic contact seat (13).
4. A high-pressure filling machine according to claim 2, characterized in that: The lever arm (14) has a cross-shaped cross section and is mounted on the inner side of the frame through a rotating seat. Contact blocks are provided at both the front and rear ends of the lever arm (14), and the contact block at one end contacts the cam (7) at the front end of the rotating rod (6), while the contact block at the other end of the lever arm (14) contacts the elastic contact seat (13).
5. A high-pressure filling machine according to claim 4, characterized in that: The lever arm (14) can move the side support rod (12) when the cam (7) is in motion, so that the filling bin (10) and the pressure filling machine head (11) on the side support rod (12) are moved closer to or away from the material placement tray (1).