Efficient wall breaking device for probiotics

Through the combination of ultrasonic vibrator and stirring shaft, combined with water-cooled heat dissipation system and tank design, the existing wall breaking device has been solved, and efficient and uniform probiotic wall breaking is achieved, and the release rate of active ingredients and product stability are improved.

CN223176111UActive Publication Date: 2025-08-01WUHAN MIHUAN HEALTH IND DEV CO LTD
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Patent Information

Application Number
CN202422193888.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-08-01
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The existing wall-breaking devices have problems such as low wall-breaking efficiency and uneven wall-breaking effect, which is difficult to meet the needs of large-scale production and efficient utilization of probiotics.

Method used

Ultrasonic vibrator is used to generate high-intensity ultrasonic waves and combine with a motor-driven agitating shaft to realize the electric stirring function, and control the temperature through the water-cooled heat dissipation system, combining the conical design of the tank and the through-hole structure of the isolation ring to improve the cooling uniformity.

Benefits of technology

It achieves efficient and uniform wall-breaking effect, improves the release rate of active ingredient of probiotics, and ensures the quality and convenience of use of probiotics after wall-breaking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient wall breaking device for probiotics, and belongs to the technical field of wall breaking devices. The efficient probiotic wall breaking device comprises a tank body, the outer side of the tank body is sleeved with a supporting frame, four supporting columns are installed at the bottom end of the supporting frame, a stirring mechanism is arranged in the tank body, the outer side of the tank body is sleeved with a water-cooling heat dissipation mechanism, an ultrasonic vibrator is installed on one side of the top end in the tank body, and one side of the top end of the tank body communicates with a feeding connecting pipe. The stirring mechanism comprises a stirring shaft, the bottom end of the stirring shaft is sleeved with a spiral blade, the top end of the stirring shaft is rotationally connected with the top end of the interior of the tank body, and a motor is installed at the top end of the tank body; the wall breaking device can effectively realize wall breaking treatment on probiotics in a mode of combining ultrasonic waves and stirring, can realize an efficient and uniform wall breaking effect, improves the release rate of active ingredients of the probiotics, and has a relatively high practical value.
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Description

Technical Field

[0001] The utility model relates to the technical field of cell wall breaking devices, in particular to a high-efficiency probiotic cell wall breaking device. Background Technique

[0002] Probiotics have many benefits for human health, but the cell wall of probiotics will affect the release and absorption of their active ingredients. Therefore, a probiotic cell wall breaking device is needed for cell wall breaking.

[0003] Based on the above, the inventor found the following problems: The existing cell wall breaking devices at present have the problems of low cell wall breaking efficiency and uneven cell wall breaking effect, and it is difficult to meet the needs of large-scale production and efficient utilization of probiotics.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a high-efficiency probiotic cell wall breaking device is provided, in order to achieve the purpose of having more practical value. Content of the Utility Model

[0005] The purpose of the utility model is to provide a high-efficiency probiotic cell wall breaking device to solve the problems of low cell wall breaking efficiency and uneven cell wall breaking effect existing in the existing cell wall breaking devices in the above-mentioned background technique, and it is difficult to meet the needs of large-scale production and efficient utilization of probiotics.

[0006] In view of the above problems, the technical solution proposed by the utility model is:

[0007] A high-efficiency probiotic cell wall breaking device includes a tank body, a support frame is sleeved outside the tank body, four support columns are installed at the bottom end of the support frame, a stirring mechanism is arranged inside the tank body, a water-cooled heat dissipation mechanism is sleeved outside the tank body, an ultrasonic vibrator is installed on one side of the top end inside the tank body, a feeding connecting pipe is communicated with one side of the top end of the tank body, a discharge pipe is communicated with the bottom end of the tank body, and a discharge valve is installed at one end of the discharge pipe.

[0008] Further, the stirring mechanism includes a stirring shaft, a spiral blade is sleeved at the bottom end of the stirring shaft, the top end of the stirring shaft is rotationally connected with the top end inside the tank body, a motor is installed at the top end of the tank body, and the output end of the motor is connected with the top end of the stirring shaft.

[0009] The beneficial effect of adopting the above further scheme is that by connecting the output end of the motor with the top end of the stirring shaft, the electric stirring function is realized, so as to achieve an efficient and uniform cell wall breaking effect.

[0010] Further, the water-cooling heat dissipation mechanism includes a water-cooling jacket, the inner side of the water-cooling jacket is connected to the outer side of the tank body, a cavity is formed inside the water-cooling jacket, a connecting column is installed on one side of the water-cooling jacket, a frame is installed at one end of the connecting column, a heat dissipation fan is installed on one side of the frame, a heat dissipation pipe is arranged inside the frame, heat dissipation fins are sleeved outside the heat dissipation pipe, both ends of the heat dissipation fins are fixedly connected to the inner side of the frame, a water pump is installed on the inner side of the frame, one end of the heat dissipation pipe is connected to the input end of the water pump, the output end of the water pump is connected with a first connecting pipe, one end of the first connecting pipe communicates with the bottom end of one side of the cavity, the other end of the heat dissipation pipe communicates with a second connecting pipe, and one end of the second connecting pipe communicates with the top end of one side of the cavity.

[0011] The beneficial effect of adopting the above further scheme is that through the settings of the water-cooling jacket, the heat dissipation fan, the heat dissipation pipe and the water pump, water-cooling heat dissipation of the tank body is realized, the temperature during the wall-breaking process is effectively controlled, the probiotics are prevented from losing their activity due to excessive temperature, and the quality of the probiotics after wall-breaking is guaranteed.

[0012] Further, a separation ring is installed in the middle of the inner side of the cavity, and a plurality of through holes are formed in the top side of the separation ring away from the frame.

[0013] The beneficial effect of adopting the above further scheme is that by arranging a plurality of through holes in the top side of the separation ring away from the frame, the water-cooling path is effectively increased, and the cooling uniformity is improved.

[0014] Further, the bottom end of the tank body is in a conical shape.

[0015] The beneficial effect of adopting the above further scheme is that by the bottom end of the tank body being in a conical shape, it is convenient for the tank body to discharge materials.

[0016] Further, a support plate is installed at the bottom end of the support column, and anti-slip textures are provided at the bottom end of the support plate.

[0017] The beneficial effect of adopting the above further scheme is that by installing a support plate at the bottom end of the support column, the placement stability of the product is improved.

[0018] Further, a control panel is installed at the top end of the support frame, and the control panel is electrically connected to the motor, the heat dissipation fan, the water pump and the ultrasonic vibrator through wires respectively.

[0019] The beneficial effect of adopting the above further scheme is that by installing a control panel at the top end of the support frame, the equipment is controllable, and the usability of the product is increased.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows: In this high-efficiency probiotic cell wall breaking device, an ultrasonic vibrator is installed on one side at the top inside the tank body, enabling it to generate high-intensity ultrasonic waves. Through the cavitation effect of the ultrasonic waves, the probiotics are subjected to cell wall breaking treatment. The output end of the motor is connected to the top of the stirring shaft to achieve the function of electric stirring, thereby realizing an efficient and uniform cell wall breaking effect. Through the settings of the water cooling jacket, cooling fan, cooling pipe, and water pump, water cooling and heat dissipation of the tank body are achieved, effectively controlling the temperature during the cell wall breaking process, preventing the probiotics from losing their activity due to excessive temperature, and ensuring the quality of the probiotics after cell wall breaking. Through the isolation ring, a number of through holes are provided on one side at the top far from the frame, effectively increasing the water cooling path and improving the uniformity of temperature reduction. The bottom end of the tank body is in a conical style, facilitating the discharge of the tank body. The bottom end of the support column is installed with a support plate, improving the placement stability of the product. The top end of the support frame is installed with a control panel, enabling the control of the equipment and increasing the convenience of product use. The present utility model can effectively implement the method of combining ultrasonic waves and stirring to perform cell wall breaking treatment on probiotics, can achieve an efficient and uniform cell wall breaking effect, improve the release rate of active ingredients of probiotics, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is one of the three-dimensional structure schematic diagrams disclosed in the embodiment of the present utility model;

[0022] Figure 2 is the second three-dimensional structure schematic diagram disclosed in the embodiment of the present utility model;

[0023] Figure 3 is the three-dimensional sectional view of the tank body disclosed in the embodiment of the present utility model;

[0024] Figure 4 is the three-dimensional structure schematic diagram disclosed in the embodiment of the present utility model;

[0025] Figure 5 is the frame structure schematic diagram disclosed in the embodiment of the present utility model.

[0026] In the figure: 100, tank body; 10001, feed connection pipe; 10002, discharge pipe; 10003, discharge valve; 101, support frame; 102, support column; 103, support plate; 104, stirring mechanism; 10401, stirring shaft; 10402, spiral blade; 10403, motor; 105, water cooling and heat dissipation mechanism; 10501, water cooling jacket; 10502, through hole; 10503, isolation ring; 10504, frame; 10505, cooling pipe; 10506, heat dissipation fin; 10507, water pump; 10508, first connection pipe; 10509, second connection pipe; 10510, connection column; 10511, cooling fan; 106, ultrasonic vibrator; 107, control panel. Detailed implementation manners

[0027] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1 - 5 , the present utility model provides a technical solution: a high-efficiency probiotic cell wall breaking device, including a tank body 100, a support frame 101 is sleeved outside the tank body 100, four support columns 102 are installed at the bottom end of the support frame 101, a stirring mechanism 104 is arranged inside the tank body 100, a water-cooled heat dissipation mechanism 105 is sleeved outside the tank body 100, an ultrasonic vibrator 106 is installed on one side of the top end inside the tank body 100, a feed connection pipe 10001 is communicated with one side of the top end of the tank body 100, a discharge pipe 10002 is communicated with the bottom end of the tank body 100, and a discharge valve 10003 is installed at one end of the discharge pipe 10002. By installing the ultrasonic vibrator 106 on one side of the top end inside the tank body 100, it can generate high-intensity ultrasonic waves, and the probiotics are subjected to cell wall breaking treatment through the cavitation effect of the ultrasonic waves.

[0029] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to Figures 1 - 5, the stirring mechanism 104 includes a stirring shaft 10401. A spiral blade 10402 is sleeved on the bottom end of the stirring shaft 10401. The top end of the stirring shaft 10401 is rotatably connected to the inner top end of the tank body 100. A motor 10403 is installed at the top end of the tank body 100. The output end of the motor 10403 is connected to the top end of the stirring shaft 10401. The water-cooled heat dissipation mechanism 105 includes a water-cooling jacket 10501. The inner side of the water-cooling jacket 10501 is connected to the outer side of the tank body 100. A cavity is formed inside the water-cooling jacket 10501. A connecting column 10510 is installed on one side of the water-cooling jacket 10501. A frame 10504 is installed at one end of the connecting column 10510. A heat dissipation fan 10511 is installed on one side of the frame 10504. Inside the frame 10504, there is a heat dissipation pipe 10505. A heat dissipation fin 10506 is sleeved on the outer side of the heat dissipation pipe 10505. Both ends of the heat dissipation fin 10506 are fixedly connected to the inner side of the frame 10504. A water pump 10507 is installed on the inner side of the frame 10504. One end of the heat dissipation pipe 10505 is connected to the input end of the water pump 10507. The output end of the water pump 10507 is connected to a first connecting pipe 10508. One end of the first connecting pipe 10508 communicates with the bottom end of one side of the cavity. The other end of the heat dissipation pipe 10505 communicates with a second connecting pipe 10509. One end of the second connecting pipe 10509 communicates with the top end of one side of the cavity. An isolation ring 10503 is installed in the middle of the inner side of the cavity. A number of through holes 10502 are formed on the top side of the isolation ring 10503 away from the frame 10504. By connecting the output end of the motor 10403 to the top end of the stirring shaft 10401, the electric stirring function is realized, thus achieving an efficient and uniform cell wall breaking effect. By arranging the water-cooling jacket 10501, the heat dissipation fan 10511, the heat dissipation pipe 10505 and the water pump 10507, water-cooled heat dissipation of the tank body 100 is realized, effectively controlling the temperature during the cell wall breaking process, preventing the probiotics from losing their activity due to excessive temperature, and ensuring the quality of the probiotics after cell wall breaking. By providing a number of through holes 10502 on the top side of the isolation ring 10503 away from the frame 10504, the water-cooling path is effectively increased, improving the cooling uniformity.

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Please refer to Figures 1 - 5, the bottom end of the tank body 100 is in a conical style. A support plate 103 is installed at the bottom end of the support column 102, and anti-slip textures are provided at the bottom end of the support plate 103. A control panel 107 is installed at the top end of the support frame 101. The control panel 107 is electrically connected to the motor 10403, the cooling fan 10511, the water pump 10507, and the ultrasonic vibrator 106 through wires respectively. Since the bottom end of the tank body 100 is in a conical style, it is convenient for the tank body 100 to discharge materials. Since a support plate 103 is installed at the bottom end of the support column 102, the placement stability of the product is improved. Since a control panel 107 is installed at the top end of the support frame 101, the device can be controlled, increasing the convenience of using the product.

[0033] Specifically, the working principle of this probiotic high-efficiency cell wall breaking device: When in use, an ultrasonic vibrator 106 is installed on one side of the inner top end of the tank body 100, enabling it to generate high-intensity ultrasonic waves. Through the cavitation effect of the ultrasonic waves, the cell wall breaking treatment of probiotics is carried out. The output end of the motor 10403 is connected to the top end of the stirring shaft 10401 to achieve the electric stirring function, thereby achieving an efficient and uniform cell wall breaking effect. Through the settings of the water cooling jacket 10501, the cooling fan 10511, the heat dissipation pipe 10505, and the water pump 10507, water cooling and heat dissipation of the tank body 100 are realized, effectively controlling the temperature during the cell wall breaking process, preventing the probiotics from losing their activity due to excessive temperature, and ensuring the quality of the cell wall broken probiotics. Through the isolation ring 10503, a number of through holes 10502 are opened on one side of the top end far from the frame 10504, effectively increasing the water cooling path and improving the cooling uniformity. Since the bottom end of the tank body 100 is in a conical style, it is convenient for the tank body 100 to discharge materials. Since a support plate 103 is installed at the bottom end of the support column 102, the placement stability of the product is improved. Since a control panel 107 is installed at the top end of the support frame 101, the device can be controlled, increasing the convenience of using the product. This utility model can effectively realize the method of combining ultrasonic waves and stirring to carry out cell wall breaking treatment on probiotics, can achieve an efficient and uniform cell wall breaking effect, improve the release rate of active ingredients of probiotics, and has high practical value.

Claims

1. An efficient probiotic cell wall breaking device, characterized in that, It includes a tank body (100), a support frame (101) is sleeved outside the tank body (100), four support columns (102) are installed at the bottom end of the support frame (101), a stirring mechanism (104) is arranged inside the tank body (100), a water-cooled heat dissipation mechanism (105) is sleeved outside the tank body (100), an ultrasonic vibrator (106) is installed on one side of the inner top end of the tank body (100), a feed connection pipe (10001) is communicated with one side of the top end of the tank body (100), a discharge pipe (10002) is communicated with the bottom end of the tank body (100), and a discharge valve (10003) is installed at one end of the discharge pipe (10002).

2. The highly efficient probiotic cell wall breaking device according to claim 1, characterized in that, The stirring mechanism (104) includes a stirring shaft (10401), a spiral blade (10402) is sleeved at the bottom end of the stirring shaft (10401), the top end of the stirring shaft (10401) is rotationally connected with the inner top end of the tank body (100), a motor (10403) is installed at the top end of the tank body (100), and the output end of the motor (10403) is connected with the top end of the stirring shaft (10401).

3. The high-efficiency probiotic cell wall breaking device according to claim 1, wherein The water-cooled heat dissipation mechanism (105) includes a water-cooled jacket (10501), the inner side of the water-cooled jacket (10501) is connected with the outer side of the tank body (100), a cavity is opened inside the water-cooled jacket (10501), a connecting column (10510) is installed on one side of the water-cooled jacket (10501), a frame (10504) is installed at one end of the connecting column (10510), a heat dissipation fan (10511) is installed on one side of the frame (10504), a heat dissipation pipe (10505) is arranged inside the frame (10504), heat dissipation fins (10506) are sleeved outside the heat dissipation pipe (10505), both ends of the heat dissipation fins (10506) are fixedly connected with the inner side of the frame (10504), a water pump (10507) is installed on the inner side of the frame (10504), one end of the heat dissipation pipe (10505) is connected with the input end of the water pump (10507), the output end of the water pump (10507) is connected with a first connecting pipe (10508), one end of the first connecting pipe (10508) is communicated with the bottom end of one side of the cavity, the other end of the heat dissipation pipe (10505) is communicated with a second connecting pipe (10509), and one end of the second connecting pipe (10509) is communicated with the top end of one side of the cavity.

4. The high-efficiency probiotic cell wall breaking device according to claim 3, characterized in that, An isolation ring (10503) is installed in the middle of the inner side of the cavity, and a number of through holes (10502) are opened on the top end side of the isolation ring (10503) far away from the frame (10504).

5. A high-efficiency probiotic cell wall breaking device according to claim 1, characterized in that, The bottom end of the tank body (100) is in a conical style.

6. The highly efficient probiotic cell wall breaking device according to claim 1, characterized in that, A support plate (103) is installed at the bottom end of the support column (102), and anti-slip textures are arranged at the bottom end of the support plate (103).

7. The high-efficiency probiotic cell wall breaking device according to claim 1, characterized in that, The top of the support frame (101) is equipped with a control panel (107), and the control panel (107) is electrically connected to the motor (10403), the cooling fan (10511), the water pump (10507), and the ultrasonic vibrator (106) respectively through wires.