Textile fabric coloring device for textile processing

By designing the reciprocating vibration, stirring promotion and fabric clamping mechanism of the textile fabric coloring device, the problem of uneven dyeing of textile fabrics is solved, and the uniform distribution of dyes and the improvement of the appearance quality of the fabric is achieved.

CN223176410UActive Publication Date: 2025-08-01泰安曼宁纺织印染有限公司
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Patent Information

Application Number
CN202421988698.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-08-01
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

During the dyeing process of textile fabrics, bubbles and impurities on the surface of the fabric will hinder the full contact between the dye and the fabric, resulting in uneven dyeing, color spots, color flowers or color difference, affecting the appearance quality of the fabric.

Method used

A textile fabric coloring device is designed, including a reciprocating vibration mechanism, a stirring promotion mechanism and a fabric clamping mechanism. By vibration, bubbles and impurities are removed to ensure uniform distribution of dyes, and the dye solution is prevented from precipitation through a stirring promotion mechanism. The excess dye is removed by clamping and extruding with multiple sets of press rollers.

Benefits of technology

The uniform distribution of dyes on the fabric is achieved, preventing color spots, color flowers or color difference, improving the dye uniformity and appearance quality of the fabric, and reducing dye waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a textile fabric coloring device for textile processing, and relates to the technical field of textile processing, a reciprocating vibration mechanism comprises a first motor and a sliding table, the first motor and the sliding table are both fixedly connected to the front face of a fixing plate, the output end of the first motor is fixedly connected with a rotating disc, and the rotating disc is fixedly connected with a motor. A rotating disc is fixedly connected to the front face of the sliding table, a first rotating shaft is fixedly connected to the front face of the rotating disc, a connecting block is slidably connected to the inner wall of the sliding table, a second rotating shaft is fixedly connected to the front face of the connecting block, and two connecting rods are fixedly connected to the bottom of the connecting block. The cloth is vibrated in the dyeing agent, bubbles and impurities on the surface of the fabric are removed, meanwhile, the dye is more evenly distributed on the fabric, the problems of color spots, color spots or color differences and the like of the fabric are solved, the dyeing uniformity and effect of the fabric are guaranteed, and the appearance quality of the fabric is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile processing, in particular to a textile fabric coloring device for textile processing. Background Technique

[0002] Textile fabrics are materials used to make clothing. After the textile fabrics are manufactured, they need to be colored so that the fabrics can be dyed into various colors to meet the usage requirements. However, during the dyeing process, air bubbles and impurities may adhere to the surface of the fabric. The presence of air bubbles and impurities on the fabric surface will prevent the dye from fully contacting the fabric, resulting in the dye not being evenly distributed into the fabric fibers. This will cause problems such as color spots, color streaks or color differences on the dyed fabric, affecting the uniformity and effect of fabric dyeing and unable to ensure the appearance quality of the fabric. Content of the Utility Model

[0003] The purpose of the utility model is to provide a textile fabric coloring device for textile processing to solve the technical problems mentioned in the above background technique.

[0004] The purpose of the utility model can be achieved by the following technical solutions:

[0005] A textile fabric coloring device for textile processing includes a base. A hydraulic lifting column and a support column are respectively fixedly connected to the top of the base. The top of the hydraulic lifting column is fixedly connected to a fixing plate, and a reciprocating vibration mechanism is arranged on the front surface of the fixing plate.

[0006] The reciprocating vibration mechanism includes a first motor and a sliding table. The first motor and the sliding table are both fixedly connected to the front surface of the fixing plate. The output end of the first motor is fixedly connected to a rotating disk. The front surface of the rotating disk is fixedly connected to a first rotating shaft. A connecting block is slidably connected to the inner wall of the sliding table. The front surface of the connecting block is fixedly connected to a second rotating shaft. Two connecting rods are fixedly connected to the bottom of the connecting block. A transmission arm is rotatably connected between the outer surfaces of the first rotating shaft and the second rotating shaft.

[0007] As a further scheme of the utility model: There are four support columns, which are distributed in a rectangular array on the top of the base. A placing plate is fixedly connected between the outer surfaces of the four support columns. A coloring tank is fixedly connected between the tops of the four support columns. A stirring promotion mechanism is arranged between the placing plate and the coloring tank.

[0008] As a further solution of the utility model: The stirring and promoting mechanism includes two rotating shafts and a second motor. Both of the two rotating shafts are rotatably connected between the inner walls of the coloring tank. Stirring rods and gears are fixedly connected to the outer surfaces of both of the two rotating shafts. The second motor is fixedly connected to the top of the placing plate, and is fixedly connected between the output end of the second motor and the bottom of the left rotating shaft.

[0009] As a further solution of the utility model: A connecting plate is fixedly connected between the bottoms of the two connecting rods, and a fabric clamping mechanism is connected to the bottom of the connecting plate.

[0010] As a further solution of the utility model: The fabric clamping mechanism includes four U-shaped strips. All of the four U-shaped strips are fixedly connected to the bottom of the connecting plate. Two spring strips are fixedly connected to the inner walls of the U-shaped strips. A sliding block is fixedly connected between the bottoms of the two spring strips. A first pressing roller is rotatably connected to the inner wall of the sliding block. A second pressing roller is rotatably connected to the inner wall of the U-shaped strip. The lengths of the left and right two U-shaped strips are shorter than those of the middle two U-shaped strips, and the lengths of the left and right four spring strips are shorter than those of the middle four spring strips.

[0011] As a further solution of the utility model: A discharge pump is arranged on the front surface of the coloring tank, and a discharge pipe is communicated with the front surface of the discharge pump.

[0012] As a further solution of the utility model: Six stirring rods are provided, and every three are distributed in an annular array on the outer surface of one of the rotating shafts.

[0013] Beneficial effects

[0014] The utility model provides a textile fabric coloring device for textile processing. Compared with the prior art, the following beneficial effects are achieved:

[0015] (1) By setting the reciprocating vibration mechanism, the fabric is vibrated up and down reciprocally on the path of fabric transmission, so that the fabric is vibrated in the dyeing agent, which helps to remove the air bubbles and impurities on the surface of the fabric. At the same time, the dye is more evenly distributed on the fabric, preventing problems such as color spots, color streaks or color differences on the fabric, ensuring the uniformity and effect of fabric dyeing, and improving the appearance quality of the fabric.

[0016] (2) By setting the fabric clamping mechanism, the upper and lower multiple groups of pressing rollers clamp the fabric and put it into the water, ensuring that the fabric fully and evenly contacts the dye. And when pulling out the fabric, through the extrusion of the multiple groups of upper and lower pressing rollers, the redundant coloring agent on the fabric is effectively removed, reducing waste.

[0017] (3) By providing a stirring promotion mechanism, the dyeing solution is rotationally stirred at the bottom of the inner wall of the coloring tank to ensure that the dyeing solution can be more evenly attached to the fabric and prevent some of its components from precipitating to the lower part of the coloring tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the main view of the present utility model;

[0019] Figure 2 is the perspective view of the partial structure of the present utility model;

[0020] Figure 3 is the perspective view of the reciprocating vibration mechanism of the present utility model;

[0021] Figure 4 is the sectional view of the partial structure of the present utility model;

[0022] Figure 5 is the exploded view of the partial structure of the fabric clamping mechanism of the present utility model;

[0023] Figure 6 is the perspective view of the stirring promotion mechanism of the present utility model.

[0024] In the figure: 1, base; 2, hydraulic lifting column; 3, support column; 4, fixing plate; 5, reciprocating vibration mechanism; 51, first motor; 52, sliding table; 53, rotating disk; 54, first rotating shaft; 55, connecting block; 56, second rotating shaft; 57, connecting rod; 58, transmission arm; 6, placing plate; 7, coloring tank; 8, stirring promotion mechanism; 81, rotating shaft; 82, second motor; 83, stirring rod; 84, gear; 9, connecting plate; 10, fabric clamping mechanism; 101, U-shaped strip; 102, spring strip; 103, sliding block; 104, first pressing roller; 105, second pressing roller; 11, discharge pump; 12, discharge pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figure 1-6As shown in the figure, the utility model relates to a textile fabric coloring device for textile processing, which includes a base 1. A hydraulic lifting column 2 and a support column 3 are respectively fixedly connected to the top of the base 1. The top of the hydraulic lifting column 2 is fixedly connected with a fixing plate 4, and a reciprocating vibration mechanism 5 is arranged on the front of the fixing plate 4; The reciprocating vibration mechanism 5 includes a first motor 51 and a sliding table 52. The first motor 51 is electrically connected to an external power supply and is controlled by an external program. The first motor 51 is a stepping motor, which has precise control ability and can lock the output shaft. According to the external control pulse and direction signal, the windings of the stepping motor are energized in a certain time sequence, so as to drive the rotation or locking of the motor output shaft. When both two-phase windings are energized and excited, the output shaft of the stepping motor will be stationary and locked in position. The first motor 51 and the sliding table 52 are both fixedly connected to the front of the fixing plate 4. The output end of the first motor 51 is fixedly connected with a rotating disk 53, the front of the rotating disk 53 is fixedly connected with a first rotating shaft 54, a connecting block 55 is slidably connected to the inner wall of the sliding table 52, the front of the connecting block 55 is fixedly connected with a second rotating shaft 56, two connecting rods 57 are fixedly connected to the bottom of the connecting block 55, and a transmission arm 58 is rotatably connected between the outer surfaces of the first rotating shaft 54 and the second rotating shaft 56. By setting the reciprocating vibration mechanism 5, the fabric is vibrated up and down reciprocally on the fabric transmission path, so that the fabric is vibrated in the dyeing agent, which helps to remove the bubbles and impurities on the surface of the fabric, and at the same time makes the dye more evenly distributed on the fabric, preventing problems such as color spots, color streaks or color differences on the fabric, ensuring the uniformity and effect of fabric dyeing, and improving the appearance quality of the fabric.

[0027] There are four support columns 3, which are distributed in a rectangular array on the top of the base 1. A placing plate 6 is fixedly connected between the outer surfaces of the four support columns 3. A coloring tank 7 is fixedly connected between the tops of the four support columns 3. A stirring promotion mechanism 8 is arranged between the placing plate 6 and the coloring tank 7. By setting the stirring promotion mechanism 8, the dyeing liquid is rotated and stirred at the bottom of the inner wall of the coloring tank 7 to ensure that the dyeing liquid can be more evenly attached to the fabric and prevent some of its components from precipitating to the lower part of the coloring tank 7.

[0028] The stirring promotion mechanism 8 includes two rotating shafts 81 and a second motor 82. The second motor 82 is electrically connected to an external power supply and is controlled by an external program. The two rotating shafts 81 are both rotatably connected between the inner walls of the coloring tank 7. Stirring rods 83 and gears 84 are fixedly connected to the outer surfaces of the two rotating shafts 81. The second motor 82 is fixedly connected to the top of the placing plate 6, and is fixedly connected between the output end of the second motor 82 and the bottom of the left rotating shaft 81.

[0029] A connecting plate 9 is fixedly connected between the bottoms of the two connecting rods 57, and a fabric clamping mechanism 10 is connected to the bottom of the connecting plate 9.

[0030] The fabric clamping mechanism 10 includes four U-shaped bars 101. The four U-shaped bars 101 are all fixedly connected to the bottom of the connecting plate 9. Two spring bars 102 are fixedly connected to the inner wall of the U-shaped bar 101. A sliding block 103 is fixedly connected between the bottoms of the two spring bars 102. A first pressing roller 104 is rotatably connected to the inner wall of the sliding block 103. A second pressing roller 105 is rotatably connected to the inner wall of the U-shaped bar 101. The lengths of the left and right U-shaped bars 101 are shorter than those of the middle two U-shaped bars 101. The lengths of the left and right four spring bars 102 are shorter than those of the middle four spring bars 102.

[0031] A discharge pump 11 is arranged on the front surface of the coloring tank 7. The discharge pump 11 is electrically connected to an external power supply and is controlled by an external program. The discharge pump 11 is a peristaltic pump. The peristaltic pump transports fluids through a compression hose. Its structure is simple, easy to maintain and clean, and is suitable for occasions with high hygiene requirements. At the same time, the peristaltic pump has self-priming ability and can extract low-level or high-viscosity dyes. A discharge pipe 12 is communicated with the front surface of the discharge pump 11.

[0032] Six stirring rods 83 are provided, and every three are distributed in a circular array on the outer surface of a rotating shaft 81.

[0033] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0034] Working principle of the utility model: First, place the fabric in the middle position between the first pressing roller 104 and the second pressing roller 105 on the left U-shaped strip 101. Pull out the fabric and then pass it through the middle positions between the two first pressing rollers 104 and the second pressing rollers 105 on the two middle U-shaped strips 101, and then pull it out from the middle position between the first pressing roller 104 and the second pressing roller 105 on the right U-shaped strip 101. Clamp it with multiple first pressing rollers 104 and second pressing rollers 105. According to the thickness of the fabric, the first pressing roller 104 and the sliding block 103 will be squeezed by the fabric through the elasticity of the spring strip 102 and bounce upward through the spring strip 102 to automatically adapt to the fabric thickness. Then, pour the dyeing agent into the coloring tank 7. Then start the hydraulic lifting column 2, let it drive the fixed plate 4 at the output end and all the structures on it to descend to a suitable position, so that the fabric is immersed in the dyeing agent. Then start the first motor 51 to drive the rotating disk 53 to rotate. The first rotating shaft 54 on the rotating disk 53 is connected to the transmission arm 58, and the transmission arm 58 is also connected to the second rotating shaft 56 on the connecting block 55. As the rotating disk 53 rotates, the transmission arm 58 drives the connecting block 55 to slide up and down reciprocally on the inner wall of the sliding table 52, and then reciprocally vibrate through the connecting rod 57, the connecting plate 9 and all the structures at its bottom. Then start the second motor 82 to drive the left rotating shaft 81 to rotate. Since the two rotating shafts 81 are meshed through the gear 84, the two rotating shafts 81 will rotate synchronously and in opposite directions, and all the stirring rods 83 on the two rotating shafts 81 will rotate accordingly to stir the dyeing agent in the coloring tank 7. Then pull one end of the fabric out from the middle position between the first pressing roller 104 and the second pressing roller 105 on the right U-shaped strip 101 to make the fabric move, so that the fabric is squeezed out of the excess coloring agent by multiple sliding block first pressing rollers 104 and second pressing rollers 105. Continuously pull out the fabric. When the fabric is completely colored and fully compacted, the excess dyeing agent can be discharged through the discharge pump 11 and the discharge pipe 12 on the front of the coloring tank 7, and preparations can be made for subsequent processing or collection.

[0035] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A textile fabric coloring device for textile processing, including a base (1), characterized in that: The top of the base (1) is fixedly connected with a hydraulic lifting column (2) and a support column (3) respectively. The top of the hydraulic lifting column (2) is fixedly connected with a fixing plate (4), and a reciprocating vibration mechanism (5) is arranged on the front surface of the fixing plate (4); The reciprocating vibration mechanism (5) includes a first motor (51) and a sliding table (52). The first motor (51) and the sliding table (52) are both fixedly connected to the front surface of the fixing plate (4). The output end of the first motor (51) is fixedly connected with a rotating disc (53). The front surface of the rotating disc (53) is fixedly connected with a first rotating shaft (54). A connecting block (55) is slidably connected to the inner wall of the sliding table (52). The front surface of the connecting block (55) is fixedly connected with a second rotating shaft (56). The bottom of the connecting block (55) is fixedly connected with two connecting rods (57). A transmission arm (58) is rotatably connected between the outer surfaces of the first rotating shaft (54) and the second rotating shaft (56).

2. The textile fabric coloring device for textile processing according to claim 1, characterized in that: There are four support columns (3), which are arranged in a rectangular array on the top of the base (1). A placing plate (6) is fixedly connected between the outer surfaces of the four support columns (3). A coloring tank (7) is fixedly connected between the tops of the four support columns (3). A stirring promoting mechanism (8) is arranged between the placing plate (6) and the coloring tank (7).

3. A textile fabric coloring device for textile processing according to claim 2, characterized in that: The stirring promoting mechanism (8) includes two rotating shafts (81) and a second motor (82). The two rotating shafts (81) are both rotatably connected between the inner walls of the coloring tank (7). Stirring rods (83) and gears (84) are fixedly connected to the outer surfaces of the two rotating shafts (81). The second motor (82) is fixedly connected to the top of the placing plate (6). The output end of the second motor (82) is fixedly connected to the bottom of the left rotating shaft (81).

4. A textile fabric coloring device for textile processing according to claim 1, characterized in that: A connecting plate (9) is fixedly connected between the bottoms of the two connecting rods (57). A fabric clamping mechanism (10) is connected to the bottom of the connecting plate (9).

5. The textile fabric coloring device for textile processing according to claim 4, characterized in that: The fabric clamping mechanism (10) includes four U-shaped strips (101). The four U-shaped strips (101) are all fixedly connected to the bottom of the connecting plate (9). Two spring strips (102) are fixedly connected to the inner wall of the U-shaped strip (101). A sliding block (103) is fixedly connected between the bottoms of the two spring strips (102). A first pressing roller (104) is rotatably connected to the inner wall of the sliding block (103). A second pressing roller (105) is rotatably connected to the inner wall of the U-shaped strip (101). The lengths of the left and right U-shaped strips (101) are shorter than those of the middle two U-shaped strips (101). The lengths of the left and right four spring strips (102) are shorter than those of the middle four spring strips (102).

6. The textile fabric coloring device for textile processing according to claim 2, characterized in that: A discharge pump (11) is arranged on the front surface of the coloring tank (7). A discharge pipe (12) is communicated with the front surface of the discharge pump (11).

7. A textile fabric coloring device for textile processing according to claim 3, characterized in that: There are six stirring rods (83), and every three are arranged in a circular array on the outer surface of one rotating shaft (81).