Horizontal steel wire rope rolling device
Through the design of horizontal and vertical roller pressing mechanisms of horizontal wire rope roller pressing device, the problem of easy deformation of wire ropes in existing equipment is solved, and efficient extrusion treatment of multiple wire ropes is achieved, which improves processing efficiency and extrusion effect.
Patent Information
- Application Number
- CN202422141114.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-02
AI Technical Summary
When existing wire rope roller pressing equipment extrudes multiple wire ropes at the same time, the shaft of the pressing roller is prone to bend and deform, resulting in low processing efficiency and poor extrusion effect.
A horizontal wire rope roller pressing device is designed, adopting horizontal and vertical roller pressing mechanisms. The horizontal roller is directly installed through the bearing, and the vertical roller is driven by a speed reduction motor to realize the synchronous reverse rotation of multiple wire ropes. The combination of the horizontal roller and the vertical roller performs multiple alternating extrusion of the wire rope.
The extrusion efficiency and effect of multiple wire ropes are improved. The horizontal pressure roller is not easy to deform, and the extrusion pressure is stronger. The vertical pressure roller drives are stable and the output torque is large, which improves the overall extrusion effect.
Smart Images
Figure CN223176475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope processing, in particular to a horizontal wire rope rolling device. Background Art
[0002] Wire ropes are applied to various lifting equipment due to their excellent performance. In a conventional wire rope, the wires inside are in a point contact or line contact state with each other. The contact stress between the wires is relatively large, the wires are not wear-resistant, and are prone to wire breakage. In order to improve the performance of the wire rope, extrusion treatment is required. Most of the existing wire rope rolling equipment extrudes a single wire rope, resulting in low processing efficiency. For some rolling equipment that can extrude multiple wire ropes simultaneously, since the pressure rollers extrude multiple wire ropes at the same time, the force received by the pressure rollers is several times higher than that of a single-roller rolling equipment. This force acts on the shaft of the pressure roller, easily causing the shaft to bend and deform, reducing the extrusion effect of the wire rope. Summary of the Utility Model
[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a horizontal wire rope rolling device that can simultaneously extrude multiple wire ropes, has high processing efficiency, and improves the installation structure of the horizontal pressure roller, enabling the horizontal pressure roller body to directly bear the force of extruding multiple wire ropes, and the shaft only needs to bear the driving torque, thereby improving the extrusion effect of the wire rope.
[0004] A horizontal wire rope rolling device provided by the utility model includes a workbench; a plurality of transverse rolling mechanisms are equidistantly arranged on the top surface of the workbench; a vertical rolling mechanism is arranged between adjacent transverse rolling mechanisms;
[0005] The transverse rolling mechanism includes a first bracket fixedly arranged on the top surface of the workbench. On the first bracket, a first cross-pressure roller and a second cross-pressure roller are arranged in parallel up and down. N annular first pressure grooves are equidistantly arranged on the first cross-pressure roller, where N is a positive integer greater than 2. First mounting grooves are respectively arranged at both ends of the first cross-pressure roller along the circumferential direction. First bearings are fixedly sleeved in the first mounting grooves. The first cross-pressure roller is rotationally connected to the first bracket through the first bearings. N annular second pressure grooves corresponding to the first pressure grooves are arranged on the second cross-pressure roller. Second mounting grooves are respectively arranged at both ends of the second cross-pressure roller along the circumferential direction. Second bearings are fixedly sleeved in the second mounting grooves. The second cross-pressure roller is rotationally connected to the first bracket through the second bearings; a first driving mechanism for driving the first cross-pressure roller and the second cross-pressure roller to rotate synchronously and in opposite directions is arranged on the first bracket.
[0006] Furthermore, the vertical rolling mechanism includes a second bracket fixedly arranged on the top surface of the workbench, and N vertical rolling roller groups are arranged on the second bracket at equal intervals in the horizontal direction. The vertical rolling roller groups include two vertical rolling rollers distributed on the left and right, and an annular third rolling groove is provided on the vertical rolling roller. The two ends of the vertical rolling roller are rotatably connected to the second bracket through a third bearing; the second bracket is provided with a second driving mechanism for driving the two vertical rolling rollers in each vertical rolling roller group to rotate synchronously in opposite directions.
[0007] Furthermore, the first driving mechanism includes a first reduction motor, a driving gear and a driven gear; the first reduction motor is fixedly arranged on one side of the first bracket, and first shafts are respectively provided at both ends of the first transverse pressure roller, one of the first shafts is transmission-connected to the first reduction motor, and the driving gear is fixedly sleeved on the other first shaft; a second shaft is provided at one end of the second transverse pressure roller, and the driven gear is fixedly sleeved on the second shaft, and the driven gear is meshed with the driving gear.
[0008] Furthermore, the second driving mechanism includes a second reduction motor, a first gear and a second gear; the two ends of the vertical pressure roller are respectively connected to the third shaft rod, and the first gear is fixedly sleeved on the third shaft rod at the top of each vertical pressure roller, and the two first gears on each vertical pressure roller group are meshed and connected, and the first gears between adjacent vertical pressure roller groups are meshed and connected through the two second gears, and the second reduction motor is fixedly set on the top of the second bracket and is transmission-connected to the third shaft rod at the top of any vertical pressure roller.
[0009] Compared with the prior art, the beneficial effects of the present invention are:
[0010] The rolling device of the utility model is provided with a transverse rolling mechanism and a vertical rolling mechanism. The transverse rolling mechanism is provided with a first transverse pressing roller and a second transverse pressing roller. The first transverse pressing roller is provided with N first pressing grooves, and the second transverse pressing roller is provided with N second pressing grooves. Through the cooperation of the first transverse pressing roller and the second transverse pressing roller, multiple steel wire ropes can be extruded at the same time, and the processing efficiency is high.
[0011] The two ends of the first transverse pressure roller are directly installed with the first bearings instead of through the shaft, and similarly, the two ends of the second transverse pressure roller are directly installed with the second bearings, so that when the first transverse pressure roller and the second transverse pressure roller are squeezing multiple steel ropes at the same time, the first transverse pressure roller and the second transverse pressure roller themselves directly bear the force of squeezing the steel ropes, the first transverse pressure roller and the second transverse pressure roller have stronger force-bearing performance, are not easy to deform, and have a better squeezing effect when squeezing multiple steel ropes at the same time.
[0012] It should be understood that the content described in the utility model content section is not intended to limit the key or important features of the embodiments of the present utility model, nor to limit the scope of the present utility model. Other features of the present utility model will become easily understood through the following description. Brief Description of the Drawings
[0013] Other features, objects, and advantages of the present utility model will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
[0014] Figure 1 It is a schematic structural diagram of a horizontal wire rope rolling device;
[0015] Figure 2 It is a schematic structural diagram of a transverse rolling mechanism;
[0016] Figure 3 It is a schematic structural diagram of a first transverse pressing roller;
[0017] Figure 4 It is a schematic structural diagram of the first transverse pressing roller installing the first bearing;
[0018] Figure 5 It is a schematic structural diagram of a second transverse pressing roller;
[0019] Figure 6 It is a schematic structural diagram of the second transverse pressing roller installing the second bearing;
[0020] Figure 7 It is a schematic structural diagram of a vertical rolling mechanism.
[0021] Reference numerals in the figures: 1, workbench; 2, transverse rolling mechanism; 3, vertical rolling mechanism; 4, first driving mechanism; 5, second driving mechanism;
[0022] 21, first support; 22, first transverse pressing roller; 23, second transverse pressing roller;
[0023] 221, first pressing groove; 222, first installation groove; 223, first bearing; 224, first shaft rod;
[0024] 331, second pressing groove; 332, second installation groove; 333, second bearing; 334, second shaft rod;
[0025] 31, second support; 32, vertical pressing roller; 33, third pressing groove; 34, third bearing; 35, third shaft rod;
[0026] 41, first reduction motor; 42, driving gear; 43, driven gear;
[0027] 51, second reduction motor; 52, first gear; 53, second gear. Detailed implementation manners
[0028] The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than limiting the utility model. Additionally, it should be noted that for the convenience of description, only the parts related to the utility model are shown in the drawings.
[0029] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and embodiments.
[0030] Please refer to Figures 1 to 7 , an embodiment of the present utility model provides a horizontal wire rope rolling device, which includes a workbench 1; a plurality of transverse rolling mechanisms 2 are equidistantly arranged on the top surface of the workbench 1; a vertical rolling mechanism 3 is arranged between adjacent transverse rolling mechanisms 2;
[0031] The transverse rolling mechanism 2 includes a first bracket 21 fixedly arranged on the top surface of the workbench 1. A first cross roller 22 and a second cross roller 23 are arranged in parallel up and down on the first bracket 21. N annular first pressing grooves 221 are equidistantly arranged on the first cross roller 22, where N is a positive integer greater than 2. First mounting grooves 222 are respectively arranged at both ends of the first cross roller 22 along the circumferential direction. A first bearing 223 is fixedly sleeved in the first mounting groove 222. The first cross roller 22 is rotatably connected to the first bracket 21 through the first bearing 223. N annular second pressing grooves 231 are arranged on the second cross roller 23 corresponding to the first pressing grooves 221. Second mounting grooves 232 are respectively arranged at both ends of the second cross roller 23 along the circumferential direction. A second bearing 233 is fixedly sleeved in the second mounting groove 232. The second cross roller 23 is rotatably connected to the first bracket 21 through the second bearing 233; a first driving mechanism 4 for driving the first cross roller 22 and the second cross roller 23 to rotate synchronously and in opposite directions is arranged on the first bracket 21.
[0032] In this embodiment, when extruding multiple wire ropes simultaneously, each wire rope respectively passes through the corresponding first pressing grooves 221 and second pressing grooves 231, and then passes through the vertical rolling mechanism 3, so as to perform multiple up-and-down and left-and-right alternating extrusions on the wire ropes, with good extrusion effect and high processing efficiency.
[0033] The two ends of the first horizontal pressing roller 22 are directly installed with the first bearings 223 instead of through a shaft rod. Similarly, the two ends of the second horizontal pressing roller 23 are directly installed with the second bearings 233. When the first horizontal pressing roller 223 and the second horizontal pressing roller 233 simultaneously extrude multiple steel wire ropes, the first horizontal pressing roller 223 and the second horizontal pressing roller 233 themselves directly bear the acting force of extruding multiple steel wire ropes. The first horizontal pressing roller 223 and the second horizontal pressing roller 233 have stronger force-bearing performance, are not easily deformed, and have a better extrusion effect on multiple steel wire ropes simultaneously.
[0034] In a preferred embodiment, as Figure 7 shown, the vertical rolling mechanism 3 includes a second bracket 31 fixedly arranged on the top surface of the workbench 1. N vertical roller groups are arranged at equal intervals in the horizontal direction on the second bracket 31. Each vertical roller group includes two vertical rollers 32 distributed left and right. An annular third pressing groove 33 is formed on the vertical roller 32. The two ends of the vertical roller 32 are respectively rotationally connected to the second bracket 31 through third bearings 34. A second driving mechanism 5 is arranged on the second bracket 31 to drive the two vertical rollers 32 in each vertical roller group to rotate synchronously and in opposite directions.
[0035] In this embodiment, each vertical roller group of the vertical rolling mechanism 3 extrudes a steel wire rope respectively. The vertical rolling mechanism 3 cooperates with the horizontal rolling mechanism 2 to simultaneously extrude N steel wire ropes, so that the steel wire ropes are continuously extruded up and down and left and right for multiple times alternately, and the extrusion effect is good.
[0036] In a preferred embodiment, as Figure 2 shown, the first driving mechanism 4 includes a first reduction motor 41, a driving gear 42, and a driven gear 43. The first reduction motor 41 is fixedly arranged on one side of the first bracket 21. First shaft rods 224 are respectively arranged at the two ends of the first horizontal pressing roller 22. One first shaft rod 224 is in transmission connection with the first reduction motor 41, and a driving gear 42 is fixedly sleeved on the other first shaft rod 224. A second shaft rod 234 is arranged at one end of the second horizontal pressing roller 23, and a driven gear 43 is fixedly sleeved on the second shaft rod 234. The driven gear 43 meshes with the driving gear 42.
[0037] In this embodiment, the first reduction motor 41 drives the first horizontal pressing roller 22 to rotate through the first shaft rod 224. Under the cooperation of the driving gear 42 and the driven gear 43, the second horizontal pressing roller 23 rotates synchronously and in opposite directions with the first horizontal pressing roller 22, with a large output torque, stable driving, and a good extrusion effect on the steel wire rope.
[0038] In a preferred embodiment, as Figure 7As shown in the figure, the second driving mechanism 5 includes a second reduction motor 51, a first gear 52 and a second gear 53; both ends of the vertical pressing roller 32 are respectively connected with a third shaft rod 35. A first gear 52 is fixedly sleeved on the third shaft rod 35 at the top of each vertical pressing roller 32. The first gears 52 on the two vertical pressing rollers in each vertical pressing roller group are meshed and connected. The first gears 52 between adjacent vertical pressing roller groups are meshed and connected through two second gears 53. The second reduction motor 51 is fixedly arranged on the top of the second bracket 31 and is in transmission connection with the third shaft rod 35 at the top of any one vertical pressing roller 32.
[0039] In this embodiment, the second reduction motor 51 drives the corresponding vertical pressing roller 32 to rotate through any one of the third shaft rods 35. With the cooperation of the first gear 52, the two vertical pressing rollers 32 in the vertical pressing roller group rotate synchronously and in opposite directions. With the cooperation of the second gear 53, other vertical pressing roller groups are driven to rotate. The output torque is large, the driving is stable, and the extrusion effect on the steel wire rope is good.
[0040] In the description of this specification, terms such as "connection", "installation", "fixation", etc. should all be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0041] In the description of this specification, the description of terms such as "one embodiment", "some embodiments", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0042] The above is only the preferred embodiment of this application and is not used to limit this application. For those skilled in the art, this application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application should be included in the protection scope of this application.
Claims
1. A horizontal wire rope rolling device, characterized in that, The machine comprises a workbench; a plurality of horizontal rolling mechanisms are arranged at equal intervals on the top surface of the workbench; and vertical rolling mechanisms are arranged between adjacent horizontal rolling mechanisms. The transverse rolling mechanism includes a first bracket fixedly arranged on the top surface of the workbench, the first bracket is provided with a first transverse pressing roller and a second transverse pressing roller distributed in parallel up and down, the first transverse pressing roller is provided with N annular first pressing grooves at equal intervals, N is a positive integer greater than 2, both ends of the first transverse pressing roller are provided with first mounting grooves along the circumferential direction, a first bearing is fixedly sleeved in the first mounting groove, the first transverse pressing roller is rotatably connected to the first bracket through the first bearing, the second transverse pressing roller is provided with N annular second pressing grooves corresponding to the first pressing grooves, both ends of the second transverse pressing roller are provided with second mounting grooves along the circumferential direction, a second bearing is fixedly sleeved in the second mounting groove, the second transverse pressing roller is rotatably connected to the first bracket through the second bearing; the first bracket is provided with a first driving mechanism that drives the first transverse pressing roller and the second transverse pressing roller to rotate synchronously in opposite directions.
2. The horizontal wire rope rolling device according to claim 1, characterized in that, The vertical rolling mechanism includes a second bracket fixedly arranged on the top surface of the workbench, and N vertical pressing roller groups are arranged on the second bracket at equal intervals in the horizontal direction. The vertical pressing roller groups include two vertical pressing rollers distributed on the left and right, and an annular third pressing groove is opened on the vertical pressing roller. The two ends of the vertical pressing roller are rotatably connected to the second bracket through a third bearing; the second bracket is provided with a second driving mechanism that drives the two vertical pressing rollers in each vertical pressing roller group to rotate synchronously in opposite directions.
3. The horizontal wire rope rolling device according to claim 1, characterized in that, The first driving mechanism includes a first reduction motor, a driving gear and a driven gear; the first reduction motor is fixedly arranged on one side of the first bracket, and first shafts are respectively provided at both ends of the first transverse pressure roller, one of the first shafts is transmission-connected to the first reduction motor, and the driving gear is fixedly sleeved on the other first shaft; a second shaft is provided at one end of the second transverse pressure roller, and the driven gear is fixedly sleeved on the second shaft, and the driven gear is meshed with the driving gear.
4. The horizontal wire rope rolling device according to claim 2, characterized in that, The second driving mechanism includes a second reduction motor, a first gear and a second gear; the two ends of the vertical pressure roller are respectively connected to the third shaft rod, and the first gear is fixedly sleeved on the third shaft rod at the top of each vertical pressure roller. The two first gears on each vertical pressure roller group are meshed and connected, and the first gears between adjacent vertical pressure roller groups are meshed and connected through the two second gears. The second reduction motor is fixedly set on the top of the second bracket and is transmission-connected to the third shaft rod at the top of any vertical pressure roller.