Deicing brush piece and deicing rolling brush system using same

Through flexible design of spiral shaved ice brush thread and diamond-coated ice brush sheet, the problem of bristles of existing equipment is easily damaged, efficient deicing is achieved and maintenance costs are reduced.

CN223176649UActive Publication Date: 2025-08-01HANGZHOU XUETU ENVIRONMENTAL SANITATION TECH CO LTD
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Patent Information

Application Number
CN202422488783.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-01
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The roller brushes of existing deicing equipment are easily damaged when they come into contact with the ground, resulting in high equipment failure rate, high consumables cost and poor deicing effect.

Method used

Using flexible ice deicing wire assembly, the shaved ice brush wire is designed to be spiraled and plated with a diamond layer, which reduces wear through flexible contact and can be replaced individually, and the components are independently designed to reduce maintenance costs.

Benefits of technology

It improves the deicing effect, reduces equipment maintenance costs, extends the service life of the bristles, and reduces damage to the road surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of deicing, and particularly relates to a deicing brush piece and a deicing rolling brush system using the deicing brush piece. According to the ice shaving brush, the ice shaving brush wires are not in rigid contact with the ground when the road surface is uneven through the independent ice wire removing assembly, and the ice shaving brush wires are telescopic in the fixed barrel, so that bending and breaking of the ice shaving brush wires caused by rigid contact between the ice shaving brush wires and the ground are reduced, and damage to the road surface is reduced; due to the fact that the ice shaving brush wires make flexible contact with the ground, the acting force of the ice shaving brush wires on the ground is increased through torsion, the ice surface removing effect can be effectively improved, the diamond plating layers on the ice shaving brush wires can ensure that abrasion is reduced in the friction process of the ice shaving brush wires and the ground, and the replacement frequency of the ice shaving brush wires due to abrasion is reduced. The deicing wire assemblies are independent components and can be replaced independently, so that the situation that the whole brush sheet needs to be replaced when part of the deicing wire assemblies are damaged is effectively avoided, and the cost of consumables is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of deicing, in particular to an ice removal brush piece and an ice removal roller brush system using the ice removal brush piece. Background Technique

[0002] In recent years, due to global warming, in winter, the temperature difference between day and night is relatively large, and rain and snow weather often occurs. After rain and snow, the road surface is prone to icing, causing the road surface to become an ice-covered road surface. Pedestrians and vehicles are prone to skidding on it, resulting in frequent traffic accidents. In recent years, large-scale equipment has been successively used to remove ice and snow on the road surface. However, the existing equipment usually uses a roller brush with relatively strong rigidity to roll and brush the ice and snow on the road surface to remove the ice and snow on the road surface. The bristles of the roller brush with relatively strong rigidity are usually an integral structure with the roller brush. Although the ice and snow on the road surface can be removed in this way, when the bristles of the roller brush contact the ground, they will receive a large impact force, and it will also cause great damage to the ground. The roller brush is prone to bending and breaking during long-term use. Some bristles of the roller brush are damaged and the entire roller brush needs to be replaced, which will lead to high equipment failure rate, poor deicing effect, and high cost of consumables.

[0003] Therefore, we propose an ice removal brush piece and an ice removal roller brush system using the ice removal brush piece to solve the above problems. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides an ice removal brush piece and an ice removal roller brush system using the ice removal brush piece, and solves the problems raised in the above background technique.

[0006] (II) Technical Solutions

[0007] The utility model specifically adopts the following technical solutions to achieve the above purposes:

[0008] An ice removal brush piece includes an ice removal brush piece hub fixing ring, and a plurality of ice removal wire assemblies are welded on the ice removal brush piece hub fixing ring. The plurality of ice removal wire assemblies are arranged in sequence to form an ice removal brush piece assembly. The ice removal wire assemblies can be bent when stressed when contacting the ground, so that the ice removal wire assemblies are in flexible contact with the ground.

[0009] Further, the ice removal wire assembly includes a fixing barrel welded on the ice removal brush piece hub fixing ring. A shaving ice brush wire is provided on one side of the fixing barrel. One end of the shaving ice brush wire is spiral. The spiral shaving ice brush wire is inserted into the fixing barrel. A diamond coating is plated on the outer wall surface of the other end of the shaving ice brush wire.

[0010] Further, one end of the fixed barrel is fixedly provided with a limit ring, and a limit retaining ring and a snap ring are arranged inside the fixed barrel. One end of the limit retaining ring abuts against the spiral ice shaving brush filaments, one end of the snap ring abuts against the limit ring on the fixed barrel, and the other end of the snap ring abuts against the limit retaining ring.

[0011] Further, one end of the deicing brush blade hub fixing ring is welded with an inner retaining ring for the deicing brush blade, and the other end of the deicing brush blade hub fixing ring is welded with an outer retaining ring for the deicing brush blade. A limit card for the ice shaving brush blade hub is arranged on the inner side wall surface of the deicing brush blade hub fixing ring.

[0012] Further, the diameters of the limit retaining ring and the snap ring are adapted to the inner diameter of the fixed barrel, and convex blocks are fixedly arranged at both ends of the snap ring.

[0013] A deicing roller brush system includes deicing brush blades, and also includes an ice shaving roller brush assembly, a roller brush quick-change bracket, and a roller brush motor. The ice shaving roller brush assembly and the roller brush motor are both arranged on the roller brush quick-change bracket. The ice shaving roller brush assembly includes a brush blade fixing keel and a deicing brush blade assembly.

[0014] Further, the brush blade fixing keel is rotatably connected to the roller brush quick-change bracket, the deicing brush blade assembly is fixedly arranged on the brush blade fixing keel, and the output end of the roller brush motor is docked with the brush blade fixing keel.

[0015] Further, a mudguard is arranged above the ice shaving roller brush assembly, and the mudguard is fixedly connected to the roller brush quick-change bracket.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present utility model provides a deicing brush blade and a deicing roller brush system using the deicing brush blade, and has the following beneficial effects:

[0018] In the present utility model, through the independent deicing wire assembly, when the road surface is uneven, the ice shaving brush filaments are not in rigid contact with the ground. The spiral part of the ice shaving brush filaments can expand and contract in the fixed barrel, reducing the bending and breaking of the ice shaving brush filaments caused by rigid contact with the ground and reducing the damage to the road surface. Since the ice shaving brush filaments are made of elastic material, the contact process between the ice shaving brush filaments and the ground is a flexible contact, and the torsion increases the acting force of the ice shaving brush filaments on the ground, which can effectively improve the ice surface cleaning effect. The diamond coating on the ice shaving brush filaments can ensure that the wear during the friction process between the ice shaving brush filaments and the ground is reduced, and the replacement frequency of the ice shaving brush filaments due to wear is reduced. Since the deicing wire assembly is composed of independent components, it can be replaced separately, effectively avoiding the situation where the whole brush blade needs to be replaced when some deicing wire components are damaged, thus greatly reducing the cost of consumables. Description of the drawings

[0019] Figure 1 Schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 Stereogram of the ice removal wire assembly of the present utility model;

[0021] Figure 3 Exploded view of the ice removal wire assembly of the present utility model;

[0022] Figure 4 Stereogram of the ice removal brush piece assembly of the present utility model;

[0023] Figure 5 Exploded view of the ice removal brush piece assembly of the present utility model;

[0024] Figure 6 Stereogram of the brush piece fixing keel of the present utility model;

[0025] Figure 7 Stereogram of the connection between the brush piece fixing keel and the ice removal brush piece assembly of the present utility model.

[0026] In the figure: 1. Ice removal brush piece hub fixing ring; 2. Fixed barrel; 3. Ice shaving brush wire; 4. Diamond coating; 5. Limiting ring; 6. Limiting retaining ring; 7. Snap ring; 8. Inner retaining ring of ice removal brush piece; 9. Outer retaining ring of ice removal brush piece; 10. Ice removal brush piece hub limiting clip; 11. Roller brush quick change bracket; 12. Roller brush motor; 13. Brush piece fixing keel; 14. Mudguard. Specific implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Embodiment

[0029] As Figure 1-7 shown, an ice removal brush piece proposed in an embodiment of the present utility model includes an ice removal brush piece hub fixing ring 1, and a plurality of ice removal wire assemblies are welded on the ice removal brush piece hub fixing ring 1. The plurality of ice removal wire assemblies are arranged in sequence to form an ice removal brush piece assembly. The ice removal wire assembly can be bent under force when contacting the ground, so that the ice removal wire assembly is in flexible contact with the ground.

[0030] The ice-removing wire assembly includes a fixed barrel 2 welded to the fixed ring 1 of the ice-removing brush piece hub. One side of the fixed barrel 2 is provided with ice-planing brush wires 3. One end of the ice-planing brush wires 3 is spiral. The spiral ice-planing brush wires 3 are inserted into the fixed barrel 2. The outer wall surface of the other end of the ice-planing brush wires 3 is plated with a diamond coating 4. One end of the fixed barrel 2 is fixedly provided with a limit ring 5. A limit retaining ring 6 and a circlip 7 are arranged inside the fixed barrel 2. One end of the limit retaining ring 6 abuts against the spiral ice-planing brush wires 3. One end of the circlip 7 abuts against the limit ring 5 on the fixed barrel 2, and the other end of the circlip 7 abuts against the limit retaining ring 6.

[0031] When the road surface is uneven, the ice-planing brush wires 3 of the independent ice-removing wire assembly are not in rigid contact with the ground. The spiral part of the ice-planing brush wires 3 can expand and contract in the fixed barrel 2, reducing the bending and breaking of the ice-planing brush wires 3 caused by rigid contact with the ground and reducing the damage to the road surface. Since the ice-planing brush wires 3 are made of elastic material, the contact process between the ice-planing brush wires 3 and the ground is a flexible contact, and the torsion increases the acting force of the ice-planing brush wires 3 on the ground, which can effectively improve the ice surface cleaning effect. The diamond coating 4 on the ice-planing brush wires 3 can ensure that the wear during the friction between the ice-planing brush wires 3 and the ground is reduced, and the replacement frequency of the ice-planing brush wires 3 due to wear is reduced. Since the ice-removing wire assembly is composed of independent components, it can be replaced separately, effectively avoiding the situation where the whole brush piece needs to be replaced when some ice-removing wire components are damaged, thus greatly reducing the cost of consumables.

[0032] Among them, the elasticity of the ice-planing brush wires 3 can be such that they can swing at any 20-degree angle without damage. In addition, the independent ice-removing wire assembly can be welded to rolling brush parts of any specification, which improves the range of use of the ice-removing wire assembly device. The ice-removing wire assembly can replace the bristles of the rolling brush on a sanitation snow-removing vehicle or a municipal snow-removing vehicle. The replaced rolling brush can remove snow and ice at the same time, thus realizing the dual use of one brush.

[0033] An ice-removing brush piece inner retaining ring 8 is welded to one end of the ice-removing brush piece hub fixed ring 1, and an ice-removing brush piece outer retaining ring 9 is welded to the other end of the ice-removing brush piece hub fixed ring 1. An ice-planing brush piece hub limit clamp 10 is arranged on the inner wall surface of the ice-removing brush piece hub fixed ring 1.

[0034] The settings of the ice-removing brush piece inner retaining ring 8 and the ice-removing brush piece outer retaining ring 9 prevent the ice-removing wire assembly from flying off the ice-removing brush piece hub fixed ring 1 due to insecure welding. The setting of the ice-planing brush piece hub limit clamp 10 restricts the ice-removing brush piece assembly on the rolling brush mounting shaft.

[0035] The diameters of the limiting retaining ring 6 and the snap ring 7 are adapted to the inner diameter of the fixed barrel 2. The two ends of the snap ring 7 are fixedly provided with snap protrusions. The fact that the diameters of the limiting retaining ring 6 and the snap ring 7 are adapted to the inner diameter of the fixed barrel 2 improves the matching degree between the limiting retaining ring 6, the snap ring 7 and the inner side of the fixed barrel 2, avoiding the phenomenon that the limiting retaining ring 6 and the snap ring 7 shake on the inner side of the fixed barrel 2 when stressed. The setting of the snap protrusions can improve the firmness of the snap ring 7 set on the inner side of the fixed barrel 2.

[0036] An ice removal roller brush system includes ice removal brush pieces, and also includes an ice shaving roller brush assembly, a roller brush quick-change bracket 11 and a roller brush motor 12. The ice shaving roller brush assembly and the roller brush motor 12 are both arranged on the roller brush quick-change bracket 11. The ice shaving roller brush assembly includes a brush piece fixing keel 13 and an ice removal brush piece assembly.

[0037] The brush piece fixing keel 13 is rotatably connected to the roller brush quick-change bracket 11. The ice removal brush piece assembly is fixedly arranged on the brush piece fixing keel 13. The output end of the roller brush motor 12 is docked with the brush piece fixing keel 13. Through the combination of the roller brush quick-change bracket 11, the roller brush motor 12 and the ice shaving roller brush assembly, the ice removal brush piece assembly can be mounted on the customer's existing equipment, thereby reducing the equipment procurement cost, and can also be extended to be used on devices with combined multiple functions.

[0038] A mudguard 14 is arranged above the ice shaving roller brush assembly. The mudguard 14 is fixedly connected to the roller brush quick-change bracket 11. The setting of the mudguard 14 can block the ice chips removed by ice removal, avoiding the ice chips removed by the ice shaving roller brush assembly from splashing into the cab of the vehicle.

[0039] The working principle of this utility model:

[0040] First, install the de-icing brush assembly as needed. The installation steps of the de-icing brush assembly are as follows: 1. Insert the spiral shaved ice brush wire 3 into the fixed barrel 2; 2. Press the limit ring 6 on the shaved ice brush wire 3 on the inner side of the fixed barrel 2, and press the retaining spring 7 between the limit ring 6 and the limit ring 5 on the inner side of the fixed barrel 2; 3. Weld the fixed barrel 2 to the de-icing brush hub fixing ring 1 in sequence according to the principle of mechanics, and multiple de-icing wire assemblies and the de-icing brush hub fixing ring 1 form a de-icing brush assembly; 4. Fix the de-icing brush outer retaining ring 9 and the shaved ice brush hub limiting card 10 on the de-icing brush hub fixing ring 1 in sequence. After the de-icing brush assembly is assembled, it is fixed on the brush fixing keel 13 (the shaved ice brush wheel hub limit card 10 is clamped on the brush fixing keel 13) until the brush fixing keel 13 is full, and then the brush fixing keel 13 with the de-icing brush assembly installed is rotatably connected to the roller brush quick-change bracket 11, and the output end of the roller brush motor 12 on the roller brush quick-change bracket 11 is docked with the brush fixing keel 13, and then the roller brush quick-change bracket 11 is installed on the mobile device, the roller brush motor 12 is started, and the mobile device is used. The start of the roller brush motor 12 drives the de-icing brush assembly on the brush fixing keel 13 to rotate, and the mobile device drives the de-icing brush assembly on the roller brush quick-change bracket 11 to move. When the de-icing brush assembly passes through a section with snow and ice on the ground, the rotating de-icing brush assembly will remove the snow and ice on the ground.

[0041] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An ice removal brush piece, characterized in that: It includes an ice removal brush blade hub fixing ring (1), and a plurality of ice removal wire assemblies are welded on the ice removal brush blade hub fixing ring (1). The plurality of ice removal wire assemblies are arranged in sequence to form an ice removal brush blade assembly. The ice removal wire assembly can be bent when it comes into contact with the ground, so that the ice removal wire assembly is in flexible contact with the ground.

2. The ice removal brush piece according to claim 1, characterized in that: The ice removal wire assembly includes a fixed barrel (2) welded on the ice removal brush blade hub fixing ring (1). One side of the fixed barrel (2) is provided with an ice shaving brush wire (3). One end of the ice shaving brush wire (3) is spiral. The spiral ice shaving brush wire (3) is inserted into the fixed barrel (2), and a diamond coating (4) is plated on the outer wall surface of the other end of the ice shaving brush wire (3).

3. The ice removal brush piece according to claim 2, characterized in that: A limiting ring (5) is fixedly arranged at one end of the fixed barrel (2). A limiting retaining ring (6) and a snap ring (7) are arranged inside the fixed barrel (2). One end of the limiting retaining ring (6) abuts against the spiral ice shaving brush wire (3), one end of the snap ring (7) abuts against the limiting ring (5) on the fixed barrel (2), and the other end of the snap ring (7) abuts against the limiting retaining ring (6).

4. The de-icing brush piece according to claim 1, wherein: An ice removal brush blade inner retaining ring (8) is welded at one end of the ice removal brush blade hub fixing ring (1), an ice removal brush blade outer retaining ring (9) is welded at the other end of the ice removal brush blade hub fixing ring (1), and an ice shaving brush blade hub limiting clip (10) is arranged on the inner wall surface of the ice removal brush blade hub fixing ring (1).

5. The de-icing brush piece according to claim 3, characterized in that: The diameters of the limiting retaining ring (6) and the snap ring (7) are adapted to the inner diameter of the fixed barrel (2), and convex blocks are fixedly arranged at both ends of the snap ring (7).

6. An ice removal roller brush system, comprising an ice removal brush sheet, characterized in that: It further includes an ice shaving roller brush assembly, a roller brush quick-change bracket (11) and a roller brush motor (12). The ice shaving roller brush assembly and the roller brush motor (12) are both arranged on the roller brush quick-change bracket (11). The ice shaving roller brush assembly includes a brush blade fixing keel (13) and an ice removal brush blade assembly.

7. The de-icing roller brush system according to claim 6, characterized in that: The brush blade fixing keel (13) is rotatably connected to the roller brush quick-change bracket (11). The ice removal brush blade assembly is fixedly arranged on the brush blade fixing keel (13). The output end of the roller brush motor (12) is butted against the brush blade fixing keel (13).

8. The de-icing roller brush system according to claim 6, wherein: A mudguard (14) is arranged above the ice shaving roller brush assembly. The mudguard (14) is fixedly connected to the roller brush quick-change bracket (11).